Table of Contents
Advertisement
KINNEY
Single Stage Rotary Vane Pumps
Models
INSTALLATION
OPERATION
MAINTENANCE
REPAIR
MANUAL
WARNING
DO NOT OPERATE
BEFORE READING MANUAL
07/2009
KVA/KVAH™ SERIES
®
KVA12
KVA21
KVA40
KVAH40
KVA100
KVAH100
KVA250D
KVAH250D
KVA25
KVAH25
KVA63
KVAH63
KVA160C
KVAH160C
KVA400C
KVA630C
Tuthill Vacuum & Blower Systems
4840 West Kearney Street
Springfield, Missouri USA 65803-8702
o 417.865.8715 800.825.6937 f 417.865.2950
www.tuthill.com
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Tuthill KINNEY KVA12
Summary of Contents for Tuthill KINNEY KVA12
- Page 1 KVA100 KVAH100 KVA160C KVAH160C KVA250D KVAH250D KVA400C KVA630C INSTALLATION OPERATION MAINTENANCE REPAIR MANUAL WARNING DO NOT OPERATE BEFORE READING MANUAL Tuthill Vacuum & Blower Systems 4840 West Kearney Street Springfield, Missouri USA 65803-8702 o 417.865.8715 800.825.6937 f 417.865.2950 07/2009 www.tuthill.com...
-
Page 2: Safety Precautions For Vane Pumps
CAUTION DO NOT VALVE OR RESTRICT PUMP DISCHARGE OPENING. USE OIL MIST ELIMINATOR WHEN OPERATING PUMP, ENSURE ADEQUATE VENTILATION WHEN DISCHARGING INDOORS REFER TO MANUAL SAFETY INSTRUCTIONS. NOTICE The above safety instruction tags were permanently affixed to your pump prior to shipment. Do not remove, paint over or obscure in any manner. -
Page 3: Table Of Contents
TABLE OF CONTENTS SAFETY PRECAUTIONS FOR VANE PUMPS INTRODUCTION INSTALLATION UNPACKING LOCATION POWER REQUIREMENTS VACUUM CONNECTIONS FILLING THE PUMP WITH OIL OPERATION START-UP STOPPING THE PUMP GAS BALLAST MAINTENANCE INLINE (INLET) FILTER EXHAUST FILTER MAINTENANCE SCHEDULE OVERHAUL KIT AND ACCESSORIES OIL LEVEL OIL TYPE AND QUANTITY OIL CHANGE... -
Page 4: Introduction
If the pump is supplied with a motor starter, it is preset at the factory according to customer specifications. It is advisable to check that these settings are in line with the voltage at your location. If the voltage is different, please contact Tuthill Vacuum & Blower Systems for motor and starter information. -
Page 5: Vacuum Connections
Oil level should be at the 3/4 position on the oil sight glass. A non-detergent oil should be used. Tuthill Vacuum & Blower Systems recommends the use of KV-100 oil for normal duty operation or S500 oil for severe duty operation. -
Page 6: Operation
To stop the pump, turn off the power. A built in anti-suck back valve will prevent oil from the oil reservoir being sucked back into the cylinder after the pump is shutdown. Do not utilize the anti-suck back valve as a check valve. Consult Tuthill Vacuum & Blower Systems for proper check valves. -
Page 7: Overhaul Kit And Accessories
OVERHAUL KIT AND ACCESSORIES An overhaul kit contains a set of gaskets, o-rings, vanes, bearing, bearing sleeves, shaft seals, and taper pins. Please consult Tuthill Vacuum & Blower Systems’ Service Department for information. OIL LEVEL Under normal circumstances it should not be necessary to add oil between oil changes. A significant drop in oil level means there is either an oil leak, a defective exhaust filter or O-ring, or a leaking anti-suck back valve. -
Page 8: Troubleshooting
Not enough air ventilation to pump KVA pumps is amount of fresh air is supplied to the pump. 120-200° F) Call Tuthill Vacuum & Blower Systems for service and Pump operated without oil and vanes broke repair. Pump will not operate... - Page 9 Turn pump fan by hand. If it will not turn, remove motor from pump and check motor and pump separately. Repair or replace if needed or call Tuthill Vacuum & Blower Systems for service and repair.
-
Page 10: Exploded View Drawings And Parts Lists
KVA12 / KVA21 EXPLODED VIEW DRAWING... -
Page 11: Kva12 / Kva21 Parts List
KVA12 / KVA21 PARTS LIST ITEM ITEM DESCRIPTION DESCRIPTION CYLINDER COOLING SPIRAL ROTOR CHECK VALVE PLATE SLEEVE, BEARING CHECK VALVE GUIDE VANE O-RING, CHECK VALVE PLATE A-END PLATE CHECK VALVE SPRING O-RING, INLET PART B-END PLATE INLET FLANGE, KVA TYPE BEARING INLET FLANGE, ORL TO INLET ONLY SHAFT SEAL... -
Page 12: Kva25 / Kvah25 / Kva40 / Kvah40 Exploded View Drawing
KVA25 / KVAH25 / KVA40 / KVAH40 EXPLODED VIEW DRAWING... -
Page 13: Kva25 / Kvah25 / Kva40 / Kvah40 Parts List
KVA25 / KVAH25 / KVA40 / KVAH40 PARTS LIST ITEM ITEM DESCRIPTION DESCRIPTION CYLINDER O-RING, INLET PART ROTOR INLET FLANGE, UPPER HOUSING SLEEVE, BEARING INLET SCREEN VANE ALLEN BOLT A-END PLATE SPRING LOCK WASHER B-END PLATE 270* PLUG (FOR KVAH VERSION ONLY) BEARING 275* OIL RETURN VALVE (FOR KVAH VERSION ONLY) -
Page 14: Kva63 / Kvah63 / Kva100 / Kvah100 Exploded View Drawing
KVA63 / KVAH63 / KVA100 / KVAH100 EXPLODED VIEW DRAWING... -
Page 15: Kva63 / Kvah63 / Kva100 / Kvah100 Parts List
KVA63 / KVAH63 / KVA100 / KVAH100 PARTS LIST ITEM ITEM DESCRIPTION DESCRIPTION CYLINDER CHECK VALVE GUIDE ROTOR O-RING, CHECK VALVE PLATE SLEEVE, BEARING CHECK VALVE SPRING VANE O-RING, INLET PART A-END PLATE INLET FLANGE, UPPER HOUSING B-END PLATE INLET SCREEN BEARING ALLEN BOLT SHAFT SEAL... -
Page 16: Kva160C / Kvah160C / Kva250D / Kvah250D Exploded View Drawing
KVA160C / KVAH160C / KVA250D / KVAH250D EXPLODED VIEW DRAWING... -
Page 17: Kva160C / Kvah160C / Kva250D / Kvah250D Parts List
KVA160C / KVAH160C / KVA250D / KVAH250D PARTS LIST ITEM ITEM DESCRIPTION DESCRIPTION BSLM HYDRAULIC FITTING CYLINDER 233S-1 SEALING RING FOR 233 ROTOR 233S-2 SEALING RING FOR 233 SLEEVE, BEARING — OIL TUBE (A-2) — 18-1 SLEEVE, BEARING — BLT HYDRAURIC FITTING —... -
Page 18: Kva400C Exploded View Drawing
KVA400C EXPLODED VIEW DRAWING... -
Page 19: Kva400C Parts List
KVA400C PARTS LIST ITEM ITEM DESCRIPTION DESCRIPTION CYLINDER OIL TUBE (B-1) OIL TUBE (B-2) STUD SET SCREW OIL TUBE BSLM, HYDRAULIC FITTING STUD ROTOR 236S SEALING RING HEX NUT 18-1 SLEEVE, BEARING 18-2 SLEEVE, BEARING SPRING LOCK WASHER VANE OIL COOLER (TOP& BOTTOM OPENING) A-END PLATE, MOTOR SIDE OIL COOLER (STD) B-END PLATE, FAN SIDE... -
Page 20: Kva630C Exploded View Drawing
KVA630C EXPLODED VIEW DRAWING... -
Page 21: Kva630C Parts List
KVA630C PARTS LIST ITEM ITEM DESCRIPTION DESCRIPTION OIL TUBE (A) CYLINDER OIL TUBE (B-1) STUD OIL TUBE (B-2) SET SCREW OIL TUBE STUD BSLM, HYDRAULIC FITTING ROTOR 236S SEALING RING 18-1 SLEEVE, BEARING HEX NUT 18-2 SLEEVE, BEARING SPRING LOCK WASHER VANE OIL COOLER (TOP&... -
Page 22: Warranty - Vacuum Products
WARRANTY – VACUUM PRODUCTS Subject to the terms and conditions hereinafter set forth and set forth in General Terms of Sale, Tuthill Vacuum & Blower Systems (the seller) warrants products and parts of its manufacture, when shipped, and its work (including installation and start-up) when performed, will be of good quality and will be free from defects in material and workmanship. - Page 23 IMPORTANT All KINNEY vacuum pumps and systems manufactured by Tuthill Vacuum & Blower Systems are date coded at time of shipment. ® In order to assure you of the full benefits of the product warranty, please complete, tear out and return the product registration card below, or you can visit our product registration web page at: http://www.tuthill.com/us/en/about/organization/lob/vacuum/product-registration.cfm...
- Page 24 BUSINESS REPLY MAIL FIRST-CLASS MAIL PERMIT NO. 2912 SPRINGFIELD MO POSTAGE WILL BE PAID BY ADDRESSEE ATTN. CUSTOMER SERVICE – VACUUM PRODUCTS TUTHILL VACUUM & BLOWER SYSTEMS PO BOX 2877 SPRINGFIELD MO 65890-2150 Tuthill Vacuum & Blower Systems 4840 West Kearney Street Springfield, Missouri USA 65803-8702 o 417.865.8715 800.825.6937 f 417.865.2950...
Need help?
Do you have a question about the KINNEY KVA12 and is the answer not in the manual?
Questions and answers