Tuthill PA1 60 Use And Maintenance Manual
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Tuthill PA1 60 Use And Maintenance Manual

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USE AND MAINTENANCE MANUAL
PA1 60
PA2 80-100 L
LIGHTPUMP 60-80-100 L
FIX-UP 60
HI-FI 60-80 L
ELEcTRoPUMP
LIGHTPUMP
FIX-UP
HI-FI
PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L • TUTHILL
INDEX
0. INTRODUCTION AND FOREWORD
0.1 INTRODUCTION
0.2 FOREWORD
PRECAUTIONS
TRANSPORT
INSTALLATION
PRELIMINARY INSPECTIONS
SAFETY DEVICES
HARMFUL EMISSIONS
FIRE PREVENTION
DISCARDING AND RECYCLING
0.3 SYSTEM DESCRIPTION
1. MANUFACTURER IDENTIFICATION DATA
1.1 MACHINE DESCRIPTION
1.2 ALLOWED AND FORBIDDEN USE
2. USE AND STARTING
2.1 POWER GRID ELECTRICAL CONNECTION
2.2 STARTING
3. MAINTENANCE
3.1 OPERATIONAL PROBLEMS
3.2 MECHANICAL RISKS
3.4 FLOW METER CALIBRATION
4. WARNING SIGNS
4.1 LABEL INDICATING THE DANGER
5. LIST OF PARTS
5.1 ELECTRIC PUMP PA1 60
5.2 ELECTRIC PUMP PA2 80
5.5 FIx-UP
5.6 HI-FI MODELS
5.7 ACCESSORIES
EC COMPLIANCE STATEMENT
states, taking full responsibility, that the following pumps Series HI-FI,
FIX-UP, LIGHTPUMP, PA1 and PA2 complies with the Directive for
machines 89/392/CEE (91/368/CEE, 93/44/CEE, 93/68/CEE),
89/336/CEE (93/68/CEE), 73/23/CEE, and with standards EN 60204-1,
EN 60529, EN 55011C/A, EN 55081-2, D.L. 277/91.
This document has been signed by :
Mr. Bernard Gilson
Via della Resistenza, 46/48
41011 Campogalliano (Modena) - Italy
Phone +39 059 528128
Fax
+39 059 528437
who has full legal authority to represent the firm in the European
Community.
Dated, 1st of January, 2007. TUTHILL ITALIA S.p.A.
Machine identification - sticker (typical example)
Manufacturer
Tuthill Italia Spa
Via della Resistenza 48
41011 Campogalliano
Production
Modena Italy
date
Product code
Code : 21075000000000
Model
ELETTR. PA 1 60 230 Volt 50 Hz imb.
Serial Nr
Serial Number: 180387
230 Volt - 50 Hz - IP 55 - 370W - 2,5 A
Technical
2800 rpm - Condensator: 450 v-12,5 µF
Weight Kg.: 7
data
This machine has been designed and built for an INSTALLATION IN NORMAL
WORKING CONDITIONS, according to CEI standards 17-13 / 6.1. This use and
maintenance manual and related EC certification of compliance should be
considered as part of the machine. When the machine is sold, this manual
must be transferred to the new owner.
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  • Page 1: Table Of Contents

    EC certification of compliance should be considered as part of the machine. When the machine is sold, this manual must be transferred to the new owner. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L • TUTHILL...

  • Page 2: General Instructions

    Combustion of paints and plastic parts may produce toxic emissions: use the normal precautions in case of fire (always contact the security supervisor of the place of installation). TUTHILL • PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...

  • Page 3: Transport And Unpacking

    For a better operation, every three months inspect and clean the 3. Bad shaft seal Replace seal flow meter screen. 4. Incompatible fluid Refer wetted parts list to fluid manufacturer 5. Loose fasteners Tighten fasteners PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L • TUTHILL...

  • Page 4: Machine Technical Data Chart

    SCREW M5 X 45 13001002 13001002 PLASTIC CAP Ø31 163013500000 163013500000 PLASTIC CAP Ø31 163013500000 163013500000 “DANGER” STICKER 71000653 71000653 “DANGER” STICKER 71000653 71000653 “CE” STICKER 220000000000 220000000000 “CE” STICKER 220000000000 220000000000 TUTHILL • PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...

  • Page 5: Electric Pump Pa2 100

    O-RING 85 X 3 18001022 18001022 PUMP COVER 71000063 71000063 SCREW M5 X 16 13001007 13001007 “DANGER” STICKER 71000653 71000653 “CE” STICKER 220000000000 220000000000 PLASTIC CAP Ø31 163013500000 163013500000 FOOT FOR MOTOR MEC80 240023MEC80 240023MEC80 PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L • TUTHILL...

  • Page 6: Flowmeter Z98

    Never dispose of electrical equipment or batteries in with your domestic SCREW T.E. Ø 6 X 14 80232320100 waste. If your supplier offers a disposal facility please use it or alternatively FLANGED SCREW T.E. Ø 6 X 20 81282325100 use your local recycling service and dispose in the correct manner. This will WASHER Ø 5 83101810000 SCREW Ø 5 X 10 80501813100 allow the recycling of raw materials and help protect the environment. TUTHILL • PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L COD 280000000020 • ECN 8603 • 11/2007 • REV 2...

  • Page 7: Via Della Resistenza

    CE sono parte integrante della macchina e, in caso di cambio di proprietà, devono essere consegnati al nuovo utente. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...

  • Page 8: 41011 Campogalliano (Modena) - Italy

    È proibito l’uso in ambienti chiusi se sono presenti veicoli a benzina, GPL, trare emissioni nocive per combustione vernici, parti in materiale plastico: metano. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 9 Per un miglior funzionamento controllare ogni 3 mesi che nel 4. Liquidi non compatibili Chiedere al proprio fornitore la nel filtro del contalitri non ci siano corpi ostruenti. composizione del liquido 5. Perdita dei serraggi Stringere tutte le viti PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 10 13001007 13001007 VITE T.C.E.I. M5 X 45 13001002 13001002 TAPPO SALVA FILETTO Ø31 163013500000 163013500000 TAPPO SALVA FILETTO Ø31 163013500000 163013500000 ETICHETTA “DANGER” 71000653 71000653 ETICHETTA “DANGER” 71000653 71000653 ETICHETTA “CE” 220000000000 220000000000 ETICHETTA “CE” 220000000000 220000000000 PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 11 71000569 71000569 OR 85 X 3 NBR 18001022 18001022 DISCO GRANDE 71000063 71000063 VITE T.C.E.I. M5 X 16 ZnB. 13001007 13001007 ETICHETTA “DANGER” 71000653 71000653 ETICHETTA “CE” 220000000000 220000000000 TAPPO SALVA FILETTO Ø31 163013500000 163013500000 PIEDINO MOTORE MEC 80 240023MEC80 240023MEC80 PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 12 II corretto smaltimento ed il riciclaggio DADO M6 17000112 VITE T.E. Ø6 X 14 80232320100 aiuteranno a prevenire conseguenze potenzialmente negative per I’ambiente e per la salute VITE T.E. Ø6 X 20 FLANGIATA 81282325100 dell’essere umano. Per ricevere informazioni piu dettagliate circa lo smaltimento delle vecchie RONDELLA Ø5 83101810000 apparecchiature in Vostro possesso, Vi invitiamo a contattare gli enti pubblici di competenza, VITE TRILOBATA Ø5 X 10 80501813100 il servizio di smaltimento rifiuti a il negozio nel quale avete acquistato il prodotto PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L COD 280000000020 • ECN 8603 • 11/2007 • REV 2...

  • Page 13: Tuthill Italia Spa

    Ce manuel d’utilisation et d’entretien ainsi que le certificat d’utilisation de conformité CE font partie intégrante de la machine. En cas de changement de propriété, ces documents doivent être donnés au nouveau propriétaire. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 14 à essence, GPL ou méthane. En cas d’incendie, adopter les précautions d’usages (s’adresser au re- sponsable de la sécurité). PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 15 Pour assurer un meilleur fonctionnement, contrôler et net- 3. Garniture d’arbre sale logement toyer tous les trois mois le filtre du volucompteur. 4. Fluide incompatible Remplacer la garniture 5. Fixations lâches Vérifier les caractéristiques des fluides Reserrer les fixations PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 16 13001002 13001002 VIS M5 X 16 13001007 13001007 BOUCHON PLASTIQUE Ø31 163013500000 163013500000 BOUCHON PLASTIQUE Ø 31 163013500000 163013500000 AUTOCOLLANT “DANGER” 71000653 71000653 AUTOCOLLANT “DANGER” 71000653 71000653 AUTOCOLLANT “CE” 220000000000 220000000000 AUTOCOLLANT “CE” 220000000000 220000000000 PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 17 71000569 71000569 O-RING 85 X 3 18001022 18001022 COUVERCLE DE POMPE 71000063 71000063 VIS M5 X 16 13001007 13001007 AUTOCOLLANT “DANGER” 71000653 71000653 AUTOCOLLANT “CE” 220000000000 220000000000 BOUCHON PLASTIQUE Ø31 163013500000 163013500000 PIED MOTEUR MEC80 240023MEC80 240023MEC80 PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 18 PANNEAU 6180490000X doit pas être mis au rebut avec les déchets municipaux normaux non-triés. SUPPORT DU PANNEAU 6180660000X éCROU Ø 6 17000112 La responsabilité incombe à l’utilisateur de ramener ce produit à un endroit VIS T.E. Ø 6 X 14 80232320100 dédié au recyclage des déchets d’équipements électriques et électroniques. VIS T.E. Ø 6 X 20 81282325100 La collecte indépendante de ces déchets permet d’optimiser la récupération RONDELLE Ø 5 83101810000 et le recyclage des matériaux récupérables et de minimiser l’impact sur la VIS Ø 5 X 10 80501813100 santé des personnes et l’environnement. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L COD 280000000020 • ECN 8603 • 11/2007 • REV 2...

  • Page 19: Tuthill Italia Spa

    CE de cumplimiento relacionada deben considerarse como parte de la máquina. Cuando la máquina se venda, se debe transferir este manual al nuevo dueño. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 20 (siempre póngase en contacto con el supervisor de seguridad del lugar de la instalación). PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 21 4. Fluido incompatible Referirse a la lista de las partes Para un mejor funcionamiento, cada tres meses inspeccione y limpie la húmedas del fabricante de fluidos rejilla del medidor de flujo. 5. Elementos de fijación Apretar elementos de fijación flojos PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 22 13001002 13001002 Tornillo M5 x 16 13001007 13001007 Tapa plástica Ø 31 163013500000 163013500000 Tapa plástica Ø 31 163013500000 163013500000 Etiqueta “peligro” 71000653 71000653 Etiqueta “peligro” 71000653 71000653 Etiqueta “CE” 220000000000 220000000000 Etiqueta “CE” 220000000000 220000000000 PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 23 71000569 71000569 Junta hermética 85 X 3 18001022 18001022 Carcasa de la bomba 71000063 71000063 Tornillo M5 X 16 13001007 13001007 Etiqueta “peligro” 71000653 71000653 Etiqueta “CE” 220000000000 220000000000 Tapa plástica Ø31 163013500000 163013500000 Base para el motor MEC80 240023MEC80 240023MEC80 PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 24 Si su proveedor le ofrece un lugar para depositarlo, por favor, utilícelo o Tornillo con pestaña T.E. Ø 6 X 20 81282325100 alternativamente utilice su servicio local de reciclaje y deséchelo de la Arandela Ø 5 83101810000 manera correcta. Esto hace posible el reciclaje de materias primas y ayuda a Tornillo Ø 5 X 10 80501813100 proteger el medio ambiente. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L COD 280000000020 • ECN 8603 • 11/2007 • REV 2...

  • Page 25: Tuthill Italia Spa

    Teil der Maschine betrachtet werden. Wenn die Maschine verkauft wird, muss dieses Handbuch dem neuen Eigentümer weitergegeben werden. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L • TUTHILL...
  • Page 26 Vorsichtsmaßnahmen im Fall eines Feuers (setzen Sie sich immer geschlossener Umgebung zusammen mit Benzin, LPG oder mit mit der Sicherheitsaufsicht des Installationsortes in Verbindung). Methan betriebenen Fahrzeugen. TUTHILL • PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 27 4. Inkompatible Flüssigkeit Weisen Sie den Flüssigkeitshersteller Untersuchen und reinigen Sie den Flussmesserschirm alle drei auf die Liste feuchter Teile hin Monate für einen besseren Betrieb. 5. Klemmen locker Klemmen anziehen PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L • TUTHILL...
  • Page 28 SCHRAUBE M5 X 16 13001007 13001007 PLASTIKKAPPE Ø31 163013500000 163013500000 PLASTIKKAPPE Ø31 163013500000 163013500000 SCHILD “GEFAHR” 71000653 71000653 SCHILD “GEFAHR” 71000653 71000653 SCHILD “CE” 220000000000 220000000000 SCHILD “CE” 220000000000 220000000000 TUTHILL • PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 29 RING Ø 85 X 3 18001022 18001022 PUMPENHÜLLE 71000063 71000063 SCHRAUBE M5 X 16 13001007 13001007 SCHILD “GEFAHR” 71000653 71000653 SCHILD “CE” 220000000000 220000000000 PLASTIKKAPPE Ø31 163013500000 163013500000 FUSS FÜR MOTOR MEC80 240023MEC80 240023MEC80 PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L • TUTHILL...
  • Page 30 HI-FI-KONSOLE 6180490000X zum örtlichen Recyclingservice und/oder geben Sie sie in einen dafür bereitgestellten Re- HI-FI-MESSHALTER 6180660000X cyclingcontainer. BUCHSE M6 17000112 Geben Sie elektrische Geräte oder Batterien niemals in den Hausmüll. Wenn Ihr Fachhän- SCHRAUBE T.E. Ø 6 X 14 80232320100 dler eine Entsorgungsmöglichkeit anbietet, nutzen Sie diese bitte oder nutzen Sie alternativ SCHRAUBENFLANSCH T.E. Ø 6 X 20 81282325100 DICHTRING Ø 5 83101810000 dazu Ihren örtlichen Recyclingservice und entsorgen Sie auf die richtige Art. Dieses gestat- SCHRAUBE Ø 5 X 10 80501813100 tet Ihnen das Recycling von Rohstoffen und unterstützt den Umweltschutz. TUTHILL • PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L COD 280000000020 • ECN 8603 • 11/2007 • REV 2...

  • Page 31: Tuthill Italia Spa

    CE a ele relacionada devem ser considerados como parte da máquina. Quando a máquina for vendida, este manual deve ser transferido para o novo proprietário. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 32 (contacte sem- entes fechados com gasolina, GPL, ou veículos alimenta- pre o supervisor de segurança do local de instalação). dos com metano. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 33 Para um melhor funcionamento, de três em três meses inspeccione e 4. Fluido incompatível Mande lista das partes molhadas ao limpe o ralo do medidor de fluxo. fabricante dos fluidos 5. Os fixadores estão soltos Aperte os fixadores PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 34 13001002 13001002 Parafuso M5 X 16 13001007 13001007 Tampa de plástico Ø31 163013500000 163013500000 Tampa de plástico Ø31 163013500000 163013500000 Etiqueta “Perigo” 71000653 71000653 Etiqueta “Perigo” 71000653 71000653 Etiqueta “CE” 220000000000 220000000000 Etiqueta “CE” 220000000000 220000000000 PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 35 71000569 71000569 Anilha EM O 85 X 3 18001022 18001022 Cobertura da bomba 71000063 71000063 Parafuso M5 X 16 13001007 13001007 Etiqueta “Perigo” 71000653 71000653 Etiqueta “CE” 220000000000 220000000000 Tampa de plástico Ø31 163013500000 163013500000 Pé para motor MEC 80 240023MEC80 240023MEC80 PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L...
  • Page 36 REFERÊNcIA responsável. Ela pode ser reciclada. Ajude a proteger o meio-ambiente levando as embala- Painel HI-FI 6180490000X gens aos centros de reciclagem local e colocando-as nos contentores apropriados. Suporte métrico HI-FI 6180660000X Porca M6 17000112 Nunca se desfaça de equipamentos eléctricos ou de baterias misturando-os juntamente Parafuso T.E. Ø 6 X 14 80232320100 com o seu lixo doméstico. Se o seu fornecedor fornecer uma instalação para o descarte, Parafuso flange T.E. Ø 6 X 20 81282325100 utilize-a, caso contrário utilize o serviço de reciclagem local e elimine o produto da maneira Arruela Ø 5 83101810000 mais adequada. Isso torna possível a reciclagem de matérias-primas e ajuda a proteger o Parafuso Ø 5 X 10 80501813100 meio-ambiente. PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L COD 280000000020 • ECN 8603 • 11/2007 • REV 2...

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