Stryker Visum 450 Installation And Service Manual
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Stryker Visum 450 Installation And Service Manual

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ALL OR'S SHOULD BE CONSIDERED AS
Booms and Lights
FULLY INTEGRATED WITH VIDEO, VOICE
ACTIVATION AND INSTRUMENT CONTROL
Installation and Service Manual
July 2011
1004-400-061 REV YB
www.stryker.com

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Summary of Contents for Stryker Visum 450

  • Page 1 ALL OR'S SHOULD BE CONSIDERED AS Booms and Lights FULLY INTEGRATED WITH VIDEO, VOICE ACTIVATION AND INSTRUMENT CONTROL Installation and Service Manual July 2011 1004-400-061 REV YB www.stryker.com...
  • Page 3 This manual contains confidential information that shall not be disclosed or duplicated for any reason other than to use and maintain a Stryker Booms and Lights. This restriction does not limit the right to use information contained in this manual, if it is obtained from an- other source without restriction.

  • Page 5: Table Of Contents

    Contents 1. Warnings and Cautions ............................10 Safeguards and Precautions....................10 Warnings .......................... 10 2. Product Symbol Definition ..........................11 3. Tool List ................................13 Required Tools ........................13 Optional Tools ........................13 4. Unpacking ................................14 Halogen Light ........................14 4.1.1 Suspension Box ......................14 4.1.2...
  • Page 6 8. Installing Light Heads ............................27 LED and Halogen ....................... 27 8.1.1 Standard Light ......................27 8.1.2 Low Ceiling Light ......................28 9. Powering the System ............................31 Halogen Lights ........................31 9.1.1 Electrical and Data Connections .................31 LED Lights ......................... 32 9.2.1 Power Supply Box Wall Mount (Optional) ..............32 Power Supply Box Connections ...................
  • Page 7 11.1.2 FLEXiS Handle to MFR Bracket Installation ..............54 11.1.3 FLEXiS Handle to Service Head Installation ..............56 11.1.4 Installing Auxiliary Plates ..................58 11.1.5 Installing Other Accessories ..................59 11.1.6 Installing GCX Accessory Track on OSC600 Down Tube ...........59 11.1.7 Drawer Installation ....................59 11.2 Lights and Flat Panel Arms ....................
  • Page 8 14. Legacy ................................84 14.1 Suspension Installation ..................... 84 14.2 Installing Spring Arms (if necessary for lights only suspension) ..........84 14.3 Standard Width Yoke ......................87 14.4 Halogen Light Flat Panel Stop Replacement ................ 87 14.5 Variant ..........................89 14.6 Installing GCX Accessory Track on OSC400 Service Head ............
  • Page 9 17.6 Replacing the Brake Bladder .................... 121 17.7 Reassembling the Service Head ..................127 17.7.1 Removing and Attaching the Front and Back Plates ...........127 17.7.2 Removing and Attaching the MFR ................128 17.7.3 Removing Extrusions ....................129 17.7.4 Installing Extrusions ....................129 17.7.5 Removing Modules ....................130 17.7.6 Installing Modules ....................132...

  • Page 10: Warnings And Cautions

    Special information to make maintenance easier or important information more clear. Safeguards and Precautions Stryker trained personnel are the only personnel authorized to install the equipment described in this manual. Incorrect operation or negligence of safety measures may cause damage to the equipment, bodily in- jury or death.

  • Page 11: Product Symbol Definition

    2. Product Symbol Definition The following symbols may be found on the Stryker Booms and Lights equipment: An exclamation mark within a triangle is intended to alert the user to the presence of important operating and maintenance (service) instructions in the literature ac- companying the product.
  • Page 12 Note: The device does not contain any hazardous materials. Legal regulations may include specifications regarding the disposal of this prod- uct. We request that you contact Stryker when you plan to withdraw this device from service for discard.

  • Page 13: Tool List

    3. Tool List Required Tools • Genie lift or equipment lift, SLC-12 or equivalent • Torpedo level • Metric allen set (Shortened 3mm) • Small and large phillips head • Small and Large flat head screwdriver • 24mm (15/16 inch) wrench • Snap ring plier (adjustable to 15mm) • Torque Wrench (in.

  • Page 14: Unpacking

    4. Unpacking Halogen Light Warning Use caution when lifting heavy objects to avoid serious bodily injury or damage to the equipment. The equipment will arrive in shipping boxes on two separate pallets and may be arranged as depicted in the images below. The shipping boxes should contain all the necessary components required to in- stall the halogen light system.

  • Page 15: Led Light

    Use box cutters to open the shipping box along the seams. Note Notice that the boxes have “break away” panels to allow easy access to the parts. Verify that all parts are present and visibly undamaged. LED Light Warning Use caution when lifting heavy objects to avoid serious bodily injury or damage to the equipment.

  • Page 16: Suspension Box

    Accessory Box Accessory Box Light Head Light Head Light Head Light Head Suspension Suspension Pallet 4.2.1 Suspension Box • Light Suspension • Suspension (Single, Dual, or Triple) • Spring Arms • Installation Hardware • Flat Panel Cable Kit • Tea Cup (EHA only) 4.2.2 Accessory Box (There are three boxes within the Accessory Box)

  • Page 17: Flat Panel Arms

    If any parts are missing, contact the Shipping and Receiving Department to verify whether a shipping box(es) was left behind. If all boxes were delivered and parts are unaccounted for, call and inform your Project Manager of the missing items. Use box cutters to open the shipping box along the seams.

  • Page 18: Preparing The Mounting (Interface) Plate

    5. Preparing the Mounting (Interface) Plate Remove the hardware bag from the suspension box. Note Ensure all-thread rods do not interfere with the application of ceiling cover by performing a dry fit. The all-thread rods should not extend below the base of the cover.

  • Page 19: Preparing The Suspensions

    6. Preparing the Suspensions Installing the Cable Kit for Lights 1. Route the power and control cables between the power supply box and the suspension structure. Verify that the light connectors remain near the ceiling plate, as shown in the figure below. 2.

  • Page 20: Surgical Lights

    Surgical Lights 6.2.1 Standard Horizontal Arm 1. Load the suspension shipping box onto a heavy machinery lift device. 2. Cut cardboard 9 inches from the top of the box to facilitate hanging suspension. Be careful not to cut cables or scratch the suspension. 3.

  • Page 21: Alternate Light Installation Instructions

    6.2.3 Alternate Light Installation Instructions 1. Load the suspension shipping box onto a heavy machinery lift device. 2. Cut cardboard 9 inches from the top of the box to facilitate hanging suspension. Be careful not to cut cables or scratch the suspension. Hex Nut Flat Washer Lock Washer...

  • Page 22: Flat Panel

    10. Use a Torpedo Level to verify that the down tube flange is level across three horizontal planes. 11. Connect the ground wire (found on the down tube flange) to the ground lug located in the ceil- ing. 12. Refer to Section 7 to complete installation. Flat Panel 1.
  • Page 23 3. Remove the four Allen screws from the Service Head using a 5mm Allen wrench. 4. Locate the cable kit end and pass through the service head opening. Shelf End MMP200 only Note The Shelf Wedge kit has a thick and a thin component. Orientation of the thin side towards the front of the ser- vice head is important.

  • Page 24: Routing Cables

    1. Remove the six (6) Allen screws from the Service Head using a 5mm Allen wrench. 2. Remove the cylinder cover located on the Down Tube. The two (2) halves can be de- tached by depressing on the two (2) clips with a flat edge tool.

  • Page 25: Installing The Suspension And Boom Arms

    7. Installing the Suspension and Boom Arms Hex Nut Flat Washer Lock Washer Hex Nut Note When necessary, Plastic Isolation Discs surround the mounting plate, but are only required in Europe. 1. Raise the Suspension assembly toward the mount site. 2.

  • Page 26: Alternate Light Installation Instructions (Continued)

    7. Install a flat washer, lock washer, and hex nut on the remaining all-thread rods. Note Plastic Isolation Discs are only required in Europe. 8. Tighten the hex nuts to 75 ft-lbs. Ensure the lock washers are fully compressed. 9. Remove the hex nuts from the all-thread rods applied in step 10 and install a lock washer and hex nut.

  • Page 27: Installing Light Heads

    8. Installing Light Heads LED and Halogen Always install the light heads before installing the light handle assembly and In-Light Camera. The camera light head must be installed on the uppermost Light Spring Arm. In the case of LED only, the physical difference between a 5-pole Spring Arm and a 9-pole Spring Arm is that the 5-pole slip ring is keyed and the 9-pole slip ring is not.

  • Page 28: Low Ceiling Light

    a. Remove the M3 screw and slide the Safety Segment Cover down. b. Re-insert and tighten the M3 screw to keep the cover in place. Warning Failure to tighten this screw can cause the Safety Segment Cover to slide and the light head to fall from the Spring Arm. 8.1.1.2 9-Pole Light Head (LED Only) 1.
  • Page 29 • Insert the light head into the Spring Arm. Make sure to support the Spring Arm when as- sembling. 5. Reinsert the retaining screws removed in steps 2 and 3. WARNING The cuff must be in place before installing the retaining screws. • Align the retaining ring groove feature on the Cardanic of the light head with the retaining screw holes in the spring arm.
  • Page 30 Note The 9-pole slip ring is not keyed. WARNING The cuff must be in place before installing the retaining screws. 5. Reinsert the retaining screws removed in steps 2 and 3. • Align the retaining ring groove feature on the Cardanic of the light head with the retaining screw holes in the spring arm.

  • Page 31: Powering The System

    Note Have the hospital designated contractor connect the high voltage cord to the junction box they installed for Light/ Flat Panel models only. Stryker will not make high voltage connections. Do not close the circuit breaker yet. 7. Connect low voltage leads from the power supply box to connections at the top of the surgical...

  • Page 32: Led Lights

    8. Verify all electrical connections are made, then have contractor turn breaker back on. Power up the lights using the wall box. 9. Run lights through control, checking the following order: a. On/off (10 times each light head). b. Intensity up and down through the full range (10 times per light head). c.

  • Page 33: Power Supply Box Connections

    Power Supply Box Connections Place the power supply box in the designated location in the documentation station. The front of the power supply box has RS-232 and low voltage connections. The power inlet connector is located on the rear side of the power supply box for the 115/230VAC power cord. Wall SORN SIDNE...

  • Page 34: Power

    9.3.1 Power 1. Align the Power Connector Tabs with the slots on the Light Power Panel Mount. 2. Insert the Power Connector into the Light Power mount and turn it clockwise until Panel Mount you hear a click. Light Power This ensures that the connection is Connector Tabs secure.

  • Page 35: Wall Control Unit Port

    To enable a connection between the wall-mounted control panel, Visum LED Surgical Lights, and StrykeCam 2 In-Light Camera, connect the Wall Control Unit Port on the power supply box to the wall-mounted control panel. Use a Stryker-supplied cable to connect the Wall Control Unit Port to the Wall Mounted Control Panel.

  • Page 36: Visum Led New Installation Setup

    Power supply box 1 Connect Power Supply Box 1 to Power Supply Box 2 with a USB A to B cable. Power supply box 2 Dual Power Supply Box for Multiple Light Control Caution Do not connect the SIDNE device port directly to power supply box 2. 4.

  • Page 37: Connecting A Laptop To The Sidne Port On Visum Led System

    2. A Driver and User’s Guide window may appear. Close the window. Do not install from this window. 3. Connect the USB to Serial Adapter. The Found New Hardware Window should open. 4. Select - No, not this time. 5. Click Next. 6.
  • Page 38 5. Select a COM Port in the Connect Using field and click OK. A COM Properties Window dis- plays. Connect To Dialog 6. Select the following options for the listed fields: • Bits per second: 19200 • Data bits: 8 • Parity: None • Stop Bits: 1 • Flow Control: None...

  • Page 39: Visum Led Main Menu

    This screen indicates that a connec- tion has been established between your laptop and the Visum LED system. Visum LED - HyperTerminal Screen 9.4.4 Visum LED Main Menu To view the Main Menu, press “~” on the laptop keyboard. The Visum LED Main Menu should display.

  • Page 40: Monitor Assembly

    10. Monitor Assembly 10.1 Light Flat Panel or Single Panel installation Yoke Anatomy Part Description Part Description Shroud Central Monitor Support Bracket Shroud Knobs Monitor Vertical Adjust Bracket Monitor Width Adjust Clamp Bottom 12 Handle Assembly Monitor Width Adjust Clamp Top Left Pivot Arm Cable Cover Right Side Support Tube Left Pivot Arm...

  • Page 41: Adjusting The Yoke

    10.2 Adjusting the Yoke 10.2.1 Adjusting the Width To adjust the width of the yoke: 1. Remove the power supply from the Central Monitor Support Bracket. 2. Remove the cable cover that is concealing the cables on the left Pivot Arm. Width Adjust Clamp Left Pivot Arm Cable Cover...
  • Page 42 WARNING Ensure that all screws are present. Missing screws could result in the yoke falling. Note Use a torque wrench to tighten screws. If a torque wrench is not available, do not attempt to tighten screws yourself, but contact your Stryker representative.
  • Page 44 Width Adjust Clamp 10. Using Table 10.1 as a guide, reattach the Central Monitor Support to the Pivot Arms using all eight socket head screws and related washers, ensuring that each Pivot Arm has a least one ser- rated washer attached for grounding purposes. Be sure to center the Central Support Bracket within the general assembly.

  • Page 45: Adjusting The Height

    10.2.2 Adjusting the Height 1. Remove the cable cover from the left Pivot Arm where the cables are concealed. Note It is not necessary to remove the cable cover from both horizontal arm supports, only the left side where the cables are concealed.

  • Page 46: Attaching The Monitor

    10.3 Attaching the Monitor 1. Attach the power supply to the Central Support Bracket using cable ties. Tighten the cable ties to prevent movement of the power supply. 2. Ensure that all monitor cables lay flat below the power supply and are routed to the right or left. Caution Take care not to kink the fiber optic cable beyond a 5mm bend radius to prevent damaging it.
  • Page 47 8. From the position shown in the next figure, rotate the Pivot Arms of the support bracket to de- termine which side is the top to ensure that the monitor is installed right side up. The pivot arm will rotate 90 º in one direction only; the side that rotates up is the top. Bracket rotations 9.

  • Page 48: Balancing The Monitor

    15. Attach the shroud to the back of the Adjustable Yoke using the four knob screws. WARNING Ensure that all screws are present. Missing screws could result in the yoke falling. 10.4 Balancing the Monitor When the monitor is balanced correctly and the brakes are properly adjusted, the yoke will always hold the position in which it is placed throughout its range of motion.
  • Page 49 Table 10.2 - Adjusting the Center of Gravity Monitor Center of Gravity and Drift Direction Condition The center of gravity is aligned with the pitch adjustment joint, and the yoke is balanced. The monitor does not drift when released from any position with little brake force.

  • Page 50: Adjusting The Brakes

    10.5 Adjusting the Brakes Once the center of gravity has been properly adjusted, you may need to tighten or loosen the tension on the brakes. To adjust the brake tension, insert a 3mm Allen wrench into the socket head screw located on the underside of the respective height adjust arm and tighten the screw in a clockwise direction or loosen in a counterclockwise direction.

  • Page 51: Boom Shelf Attachment And Adjusting Brakes/Stops

    11. Boom Shelf Attachment and Adjusting Brakes/Stops 11.1 Boom Shelf and Accessories Attachment 11.1.1 FLEXiS Shelf Installation Shelf with handle attached To install a shelf: 1. Remove the shelf from the packaging. The shelf should include all the parts shown in the figure above, unless it comes without a handle.
  • Page 52 3. Loosen the mounting screws (Item 2). 4. Loosen the clamp screws (Item 1 in the following figure) as much as possible without disassem- bly. Screw and Nut Locations 5. Slide each clamp assembly apart and position the shelf on the MFRs of the FLEXiS System. The clamps should be able to open enough to directly install the shelf to the desired location.
  • Page 53 b. The access panel is attached to the FLEXiS System via a tether wire inside the system to prevent it from falling when removed. Ensure the panel rests on the tether when it is removed and not on the medical gas hoses. Tether Wire Location c.

  • Page 54: Flexis Handle To Mfr Bracket Installation

    11.1.2 FLEXiS Handle to MFR Bracket Installation Handle Assembly Part Part Name Clamps M6 Clamp Screws Clamp Nuts M10 Mounting Screws 1. Remove the handle to MFR bracket and handle from the packaging. The handle with bracket should include all the parts seen in the figure above. The clamps may be disassembled. 2.
  • Page 55 9. Connect the control cable from the FLEX- iS System to the connector on the bracket. a. Using a Phillips screw driver, open the access panel (Item 1) on the front or back of the FLEXiS System by removing the eight Phillips screws (Item 2). Location of Screws on Access Panel b.

  • Page 56: Flexis Handle To Service Head Installation

    c. Pass the control cable through the data pass-through on the same side as the handle. d. Connect the control cable to the bracket and store cable slack inside the FLEXiS System. Data Pass-Through Location 11.1.3 FLEXiS Handle to Service Head Installation 1.
  • Page 57 4. Connect the control cable from inside FLEXiS System to the additional cable included with the bracket. a. Using a Phillips screw driver, open the access panel (Item 1) on the front or back of the FLEXiS System by removing the eight Phillips screws (Item 2).

  • Page 58: Installing Auxiliary Plates

    d. Pass the small end of the cable provided with the handle through the strain relief and into the FLEXiS System. e. Connect the cable to the secondary con- trol cable inside the FLEXiS System. f. Connect the cable to the D-sub connec- tor on the bracket.

  • Page 59: Installing Other Accessories

    11.1.5 Installing Other Accessories For installation instructions on all other accessories, such as for GCX, IV transfer poles, StrykeVac, etc., please refer the manufacturer’s instructions. For instructions on installing a SHAPE Arm, refer to MAP07000. 11.1.6 Installing GCX Accessory Track on OSC600 Down Tube 1.

  • Page 60: Lights And Flat Panel Arms

    3. Align the four screw holes on the drawer from with the bottom of the plate (if applicable) and shelf frame. 4. Secure the frame using the four M6 X 16 Cheese Head Screws, four lock washers, and four felder washers included with the drawer.
  • Page 61 Note The light should not contact any objects near or stationed on the ceiling, includ- ing the ceiling. 11.2.1.2 Low Ceiling Spring Arms 1. Remove the covers from the Spring Arm. • Remove the Phillips screws on the side of the Spring Arm. • Separate the covers while carefully avoiding breaking the plastic clips.

  • Page 62: Tension Adjustment

    11.2.2 Tension Adjustment Note The Horizontal Arm and Spring Arm should always be parallel to the floor while adjusting the tension. Push the light head toward the ceiling and release it. If the light head drifts down, insert a 5mm Hex key in the Spring Arm and turn the key counter- clockwise to increase the tension.
  • Page 63 Brake Screws Brake Screws Brake Screw Brake Screw Horizontal Arm Brake Screws (EHA Only) Warning Disregarding the information concerning the adjustment of the brakes could result in injury to the patient or physician. Note If the brakes require excessive tightening or frequent adjustment, refer to the sec- tion called, “Adjusting the down tube Screws.

  • Page 64: Adjusting The Brake Force Of The Extension And Spring Arms

    11.2.4 Adjusting the Brake Force of the Extension and Spring Arms 1. Remove the cover caps. 2. To increase the brake force, turn the two slotted brake screws clockwise. 3. Ensure that the extension and Spring Arms can come to rest in any given posi- tion withoutt drifting, and that they can be moved easily.
  • Page 65 Triple Suspension in Balanced Posture (bottom view): Extension arms are evenly spaced, and Spring Arms are extended toward the center. In a dual suspension, the extension arms would be oriented in opposite directions (not shown). 2. While standing on a ladder, place the extension arm on shoulder toward the Spring Arm joint and life suspension up and down (see the figure below).

  • Page 66: Adjusting The Cardanic Suspension

    6. Adjust friction brakes (Section 11.2.1.4) until the suspension no longer drifts. 11.3 Adjusting the Cardanic Suspension Use a 4mm Hex key to adjust the brake screws on the Cardanic suspension. If the brakes are adjusted properly, the light head will not tilt when released and should be easily positioned with the light handle.

  • Page 67: Boom Arms

    Light Suspension Adjustment Points 11.4 Boom Arms 11.4.1 OSC400 11.4.1.1 Mounting Flange 1. Loosen the six set screws (3) in each stop ring (2). 2. Rotate the stop ring (2) to the desired position relative to the fixed stop (1). 3.
  • Page 68 5. Ensure that the cover (5) and the retaining screws (4) are fixed securely. Adjusting the Mounting Flange...
  • Page 69 11.4.1.3 Middle and Service Head Bearings The middle bearing and service head bearing mechanical stops are adjusted by shifting the locations of socket-head screws (1) located on the bearing, inside the upper arm and inside the down tube, respec- tively. Middle Bearing Adjustment Service Head Bearing Adjustment...

  • Page 70: Osc600

    Note The two preinstalled stop screws (1) limit the lower extension arm swiveling range to approximately 180 degrees. 1. Remove the stop screw (1). 2. Install the stop screw (1) in the desired threaded hole (2) relative to the fixed stop (3) and tighten it.
  • Page 71 6. Connect the tubing for supplying the brakes to the pressure regulator mounted above the Ser- vice Head. 7. Adjust the regulator for 80 (±5.0) PSIG. 8. Test the brakes: • Verify the arms remain in place with moderate force applied. • Press and hold down both brake buttons.

  • Page 72: Installing Covers

    12. Installing Covers 12.1 Lights and Flat Panel Suspension 1. Loosen the reducing ring and lower it until it rests on the upper Suspension Arm. 2. Assemble the two halves of the ceiling cover around the down tube above the reducing ring. 3.

  • Page 73: Tandem

    Mounting (Interface) Plate Jam Nut Boom Bearing Ceiling Low Profile Cover Cosmetic Screw Cross-Section View of Cover Installation (Low-Profile Cover Shown) Warning Failure to properly attach the ceiling cover may result in the ceiling cover falling during use! 12.3 Tandem 1.
  • Page 74 Interface Plate Hexagon nut M10 with washer Threaded bolt M10 X 360 mm Ceiling Cover Installation 3. Align the mounting holes of the ceiling cover halves (#4 in the figure) with the threaded bolts (#3 in the figure) and join the two halves (#4 in the figure) using the cover tabs. The tops of the ceiling cover halves should be flush with the ceiling.

  • Page 75: Cable Covers

    12.4 Cable Covers 12.4.1 Flat Panel/Light/Light Suspension 1. Route the Flat Panel Monitor cables through the one-inch opening in the down tube and attach the down tube to the sus- pension. Rubber grommet 2. Rotate the upper extension arm in both directions to ensure that sufficient cable remains outside the down tube.

  • Page 76: Mmp200, Osc400, And Osc600

    Three M3x8 Screws (one is not shown) (For SHA only) Two M8x16 Screws (For EHA only) 12.4.3 MMP200, OSC400, and OSC600 Note When removing the extension arm end cap, be sure to remove the two counter- sunk screws, securing it in place from the top of the extension arm. Be aware that the ceiling cover may have to be removed in order to access these screws.

  • Page 77: Mounting Motor Ring Covers

    Warning Improper installation may result in the end cap falling into the sterile field. Countersunk Screw (2 for each end cap) Threaded Hole Extension Arm End Cap Slotted Clips (oriented to face down) Extension Arm Pin (2 for each end cap) Back View Front View MMP200/OSC600/OSC400 End Cap Installation...

  • Page 78: Installing A Flexstrip Kit (Dual Flat Panel Arm Only)

    3. Insert flex strip with two holes on top. 4. Insert flex strip with one hole on bottom. 5. Move spring up and down to make sure spring functions properly. 12.5 Installing a Flexstrip Kit (Dual Flat Panel Arm Only) 1.

  • Page 79: Accessories

    13. Accessories 13.1 Lights 13.1.1 Halogen In-Light Camera and Weighted Light Handle Assemblies 1. Obtain Handle assembly. 2. Install two bulbs onto the Handle assembly. Note DO NOT touch the bulb directly with your hands. 3. Position the light head so that it is on its side. With one hand on the hood of the light head, line up the connector of the handle assembly with the connector of the light head, and insert the handle assembly into the light head.
  • Page 80 1. Remove the cover from the light head by removing the 10 Phillips head screws around the circumference of the light head. 2. Gently lift the light head cover from the Light. 3. Locate the Light Circuit Board and the Mount for the Image Data Transmitter board.

  • Page 81: Power Supply Box Components

    Note Do not place the cover on the light head until the entire procedure is complete and the camera has been tested and aligned. 13.1.4 Power Supply Box Components Caution Follow ESD prevention procedures. Warning Ensure the power supply box is not connected to a power source prior to proceeding with the following instructions.

  • Page 82: Camera Installation

    5. Connect the female DB-9 connector removed from the power supply box to the male DB-9 con- nector on the Camera Control and Video board. 6. Mount the female DB-9 connector on the end of the ribbon cable from the Camera Control and Video board to the power supply box front panel.
  • Page 83 14. Install the in-light camera. 15. Adjust tension in the Spring Arm to compensate for additional weight of the newly installed camera. After performing test and adjustments, reinstall the cover on the light. Warning Failure to tighten the three thumb screws may result in the In-Light Cam- era falling out during use! 13.1.6 Testing...

  • Page 84: Legacy

    14. Legacy 14.1 Suspension Installation 1. Assemble and hang suspension Assembly. a. If suspension is lights suspension only, attach down tube to suspension, slide reducing ring over down tube (set screws down), then attach flange to down tube, installing all six screws and bolts.
  • Page 85 2. Loosen brake screws. Brake Screw Elbow Cover Warning Ensure the elbow covers are snapped together tightly. Failure to do so may cause the elbow cover to fall into the sterile field. 3. Prepare the snap ring pliers by locating the set screw on the side of the pliers. Use a hex key to turn the screw clockwise.
  • Page 86 5. Insert washers into top of Suspension Arm. 6. Raise Spring Arm into the bottom of the suspension. Insert Spring Arm into Sus- pension Arm and tighten brake screws to hold. 7. Using the adjusted snap ring pliers secure the C-Clip over the pair of washers, mak- ing sure it fits securely in the groove at the top of the Spring Arm.

  • Page 87: Standard Width Yoke

    14.3 Standard Width Yoke 1. If yoke does not have a handle, follow the steps below: a. Loosen the middle screw on the yoke apparatus; do not remove the screw completely. b. Insert the handle and align the groove on the handle with the screw hole on the yoke apparatus.
  • Page 88 1. Remove the three screws and cover. Screws Cover 2. Remove two Phillips screws and white disc. Note If white disc needs to be replaced, back pull bale through center hole in disc. 3. Remove the two Allen screws and white stop block.

  • Page 89: Variant

    14.5 Variant 1. Place the end cap onto the extension arm and secure it using two countersunk Phillips screws. 2. Check the extension arm end cap and countersunk Phillips screws to ensure they are securely fastened. 3. Repeat for each end cap. Countersunk Screws End Cap Threaded Holes...
  • Page 90 Accessory Mounting Face Accessory Mounting Interface 2. Attach the accessory track to the mounting Counterbored Holes bracket in desired configuration with four 1/4-20 X 1 FHSCS. Note that the coun- terbored holes on the mounting bracket will point upward when mounted on the service head.
  • Page 91 WARNING Remove only one screw from service head top plate. Simultaneous removal of multiple screws can result in injury or damage to the service head and equipment. 6. Use the Low Head, M10 X 40 SHCS that is supplied with the bracket to attach back of bracket to the service head and tighten.
  • Page 92 10. Install GCX accessories in track 1/4-20 X 5/8 FHSCS 1/4-20 X 5/8 FHSCS and install track cap with (4) 1/4- 20 X 5/8 FHSCS. Install GCX Accessories...

  • Page 93: Cleaning And Completion

    4. Contact the shipping and receiving representative and notify them that the crates are ready for waste removal. 5. Perform the appropriate QIP for the installation and return to Stryker Communications. 6. Fill out a DHR and mail it to the Designate at Stryker.

  • Page 94: Servicing The Visum 600/450

    16. Servicing the Visum 600/450 The various functions of the lights can be operated with the help of a wall control, which communi- cates with the controls via a CAN bus. These functions are explained with user-friendly symbols on the wall control. An external power box is the power supply for all the electronic circuits.
  • Page 95 150W Lamp Light Suspension...

  • Page 96: Power Supply Box

    The parameters required for the alignment and the proper functions of the control board are stored in an EEPROM (9). This EEPROM retains its programmed data without external supply voltage. 16.2 Power Supply Box The power box contains a mains adaptor (15), which is responsible for the power supply of all elec- tronic circuits.
  • Page 97 If line power is present and at the cor- rect voltage, then replace the power sup- ply box and return it to Stryker Com- munications through the RMA process. Line Voltage Measurement e. If line power is not present, investigate the reason for this. Check the system for proper opera- tion once line power is restored, as per QIP07056.
  • Page 98 WARNING To avoid risk of electrical shock, all service must be provided by authorized personnel. c. Set multimeter to VDC mode. d. Insert multimeter leads as shown in the previous figure. e. Voltage output should be 33VDC+/- 1VDC. f. If the light that is not working has 33VDC power, the power supply is not the cause of the problem.

  • Page 99: Wall Control

    QIP07056. If no, replace the power supply box cover, remove the power supply box and return it to Stryker Communications using the RMA process. In- stall a replacement power supply box and test the light system for normal operation, as per QIP07056.
  • Page 100 LED1 L E D 2..8 LED9 L E D 10..16 LED17 LED18 LED19 LED Wall Control Panel Light 2 ON/ OFF Brightness Light 2 dark Brightness Light 2 bright Light 1 ON / OFF Brightness Light 1 dark Brightness Light 1 bright Camera ON / OFF Camera focus down (focus out) Camera auto focus...

  • Page 101: Plug Layout Of The Electronic Control System

    16.4 Plug Layout of the Electronic Control System The location of the plug-in connections on the electronic control system is shown below. WARNING Follow ESD procedures to prevent damaging sensitive equipment. 16.5 Plug Allocation The following section describes the plug-in connections of the electronic control system. Plug-in connection X3 to the power plug Pin no.

  • Page 102: Location Of The Plug And Diagnostic Leds On The Terminal

    • CAN + bus line • CAN screen • CAN - bus line Plug-in connection X4 optional input or output This connection is designed for an optional function and cannot be used at the moment. Pin no. • High side output 24V • GND high side • Input GND active • Input GND...

  • Page 103: Plug Allocation Operating Console And Diagnostic Leds

    16.5.2 Plug Allocation Operating Console and Diagnostic LEDs SUB-D Pin 1: + 24V) Pin 2: RxD 9- pole Pin 3: TxD Pin 4: Not Connected male Pin 5: GND (System) Pin 6: + 24V) Pin 7: CAN low Pin 8: CAN high Pin 9: GND (System) Case: Sheild CAN-Bus Without Camera!

  • Page 104: Connections At The Front

    Plug Allocation Power Box 16.5.4 Connections at the front: Plug-in connection light control for lights 1 + 2 Pin No. 1. CAN - 2. CAN screen 3. CAN + Plug-in connection light power for lights 1 + 2 Pin No. 1.

  • Page 105: Connections At The Back

    7. CAN - 8. CAN + 9. Supply GND Plug-in connection Control for lights 1 + 2 Pin No. 1. Not Connected 2. RS-232, RXD 3. RS-232, TXD 4. Not Connected 5. Supply GND 6. Not Connected 7. Not Connected 8.
  • Page 106 Front View of Connector...

  • Page 107: Connection Structure Of Systems

    16.5.6 Connection Structure of Systems The wiring for the whole system is shown below. Heatsink -Vin +Vin +Lamp -Lamp1 -Lamp2 Heatsink -Vin +Vin +Lamp -Lamp1 -Lamp2...
  • Page 108 Description of Control Board Stryker Visum Electronic Stryker Visum Wall Control System Control Micro-controller Siemens SAF- C515 - C Siemens SAF- C515 - C Clock rate 8 MHz 8 MHz EPROM , capacity 256 Kbit to 1 Flash EPROM, capacity 256...
  • Page 109 Acrobat 2000 Location: Cover Location: Base of Arm Generic Name: M3 X 8 Phillips Generic Name: M4 X 6 Phillips OHMS OHMS Location: Elbow Location: Attachment Housing Generic Name: M3 X 40 Phillips Generic Name: M3 X 6 Phillips PHMS OHMS Location: Ceiling Cover (Single Booms and Lights)

  • Page 110: Can Bus Troubleshooting

    16.6 Can Bus Troubleshooting Caution Follow ESD prevention procedures. 16.6.1 Light Block Diagram Troubleshooting the light is simplified because there are two completely independent systems. The best method for testing is to look at the symptoms and swap cables to narrow down the problem.
  • Page 111 1. Check directly from the light head to the power supply box. If there is an open in either of the CAN bus lines, half split to find the broken connection. 2. Check the cable at the Central Axis con- nection.
  • Page 112 Note If there is an Image Data Transmitter board installed, the CAN bus connects to it first, then to the Light Circuit Board. CAN Bus connection in the Horizontal Arm The brown wire is CAN+ and the clear wire is CAN-. Note To gain access to these wires, remove the small cover next to the Central Axis.
  • Page 113 CAN Bus connection in the power supply box on the internal circuit board The brown wire is CAN+ and the clear wire is CAN-. To gain access to this area, remove the small cover from the power supply box and look at the circuit board.

  • Page 114: Servicing Booms

    17.1 System operation The Stryker EDS Boom System uses an electrical pneumatic braking system. The system is intended to act as a friction brake, holding the boom in position after desired movement. The brakes require a source of compressed air to function. For proper operation the regulator should be set to 80 ±5.0 PSI.

  • Page 115: Air Leaks

    • Brake Hose wiring – DHD10609 PNEUMATIC SCHEMATIC, BOOMS WITH ELECTRO- PNEUMATIC CONTROL MODULE, 0557 • MMP200 motor wiring – DHD10582 WIRING SCHEMATIC, PNEUMATIC CONTROLLER, MMP200, SH2. • MMP200 motor wiring w/ E-Stop – DHD10583 WIRING SCHEMATIC, E-STOP, MMP200, 17.2.1 Air Leaks Identify the source of the leak to the component.
  • Page 116 Customer supplied brake supply line Service Head Shelf Right Button Upper Arm Left Button Upper Arm Lower Arm Upper Arm 3000mm 800mm 4200mm 800mm Diagram of Brake System for Stryker Articulating Equipment Booms for Legacy Systems...

  • Page 117: Miscellaneous Hardware Parts List

    17.3 Miscellaneous Hardware Parts List Legend: • SHCS - Socket Head Cap Screw • OHMS - Oval Head Machine Screw • PHMS - Pan Head Machine Screw All screws should be stainless-steel. OMS-200 Location: Elbow Cover (Top) Location: Elbow Cover (Side) Generic Name: M6 X 12 Phillips OHMS Generic Name: M6 X 12 Phillips (OHMS) Top of Service Head...
  • Page 118 OndaScope Variant #4 X 0.25 inch Pan Head Sheet Metal Screw M8 X 30 Low Head SHCS and Serrated M4 X 14 Phillips PHMS Washer Location: Module Box Location: Top of Service head Generic Name: #8-18 X 5/in OHMS Generic Name: Plastic Cap; Screw: M10 X X 30 Low Head SHCS Location: Shelves Location: Front and Rear Service Head...

  • Page 119: Replacing The Trim Strip

    Location: Mounting (Interface) Plate Location: Service Head Generic Name: M16 Hex Nuts, flat washers, Generic Name: Spacer, Fairfield Spacer and standard lock washers. 17.4 Replacing the Trim Strip 1. Slide the strip with your thumbs so the strip extends from boom arm.

  • Page 120: Replacing Med Gas

    17.5 Replacing Med Gas 17.5.1 Replacing a Nitrogen Regulator 1. Turn off main nitrogen supply to the OR and disconnect. 2. Remove Service Head panel. 3. Remove the black nitrogen hose on the regulator. 4. Remove the four Phillips head screws and washers that attach the regulator to the service head.

  • Page 121: Replacing The Brake Bladder

    3. Using a thin, flat head screwdriver, carefully pry the gas plate away from the plastic frame and back body. 4. With the gas plate removed, you will see two addi- tional screws holding the back body onto the service head face plate.
  • Page 122 Ceiling Cover Extension Arm Bearing 1 Bearing 2 Lower Extension Arm Boom Configuration Note If possible, have the account shut off the nitrogen supply to the brakes. If this is not possible, release the brake line pressure by isolating the gas to the individual boom to be serviced.
  • Page 123 M6-40 Screw Plastic Protective Collar M6-40 Screw 1. Remove the upper extension arm end cap by following the instructions in the End Cap Installa- tion section of this manual. 2. Remove the two M6-40 screws located in front of the bearing using a 5mm metric Allen wrench.
  • Page 124 6. Once the two front M6-40 screws have been re- moved and the rear two M6-40 screws have been completely loosened, the raceway should be free to remove. A small flat head screwdriver may be needed to gently lift the rear M6-40 screws to allow the raceway to become free.
  • Page 125 Schematics of Bladder Installation at Bearing 2 Raceway...
  • Page 126 3. While wrapping bladder around bearing, place bladder fitting into hole where brake line is protruding. 4. With brake bladder wrapped around bearing, place half of the raceway back into position with bladder housed in raceway. • Using a small flat blade screwdriver, slightly lift the rear M6-40 screw so that the raceway can fit back into its specified location 5.

  • Page 127: Reassembling The Service Head

    17.7 Reassembling the Service Head Caution Power should be cut from the boom system prior to removing any mod- ules. 17.7.1 Removing and Attaching the Front and Back Plates To remove the front and back plates: 1. Use a Phillips head screw driver to loosen the eight M4x12 screws (Item 2 in the figure above) holding the plate to the Flexis Service Head.

  • Page 128: Removing And Attaching The Mfr

    17.7.2 Removing and Attaching the MFR To remove the MFR: 1. Remove the two M8x3060 screws using an M6 Allen wrench (Item 3 in the figure above). 2. Catch the MFR support spacer (Item 2), to prevent it from falling once the screws have been removed from the assembly.

  • Page 129: Removing Extrusions

    17.7.3 Removing Extrusions Caution There is a potential for shock since a vertical separator needs to be re- moved prior to taking off an extrusion. 1. Use an M5 Allen wrench to remove the two M6x25 screws (Item 1 in the figure above) that at- tach the top plate (Item 2) to the extrusion.

  • Page 130: Removing Modules

    3. Thread two M6x25 screws through the bottom plate (Item 9) into the extrusion and tighten. 4. Retighten the M6x25 screws on the opposite extrusion. 5. With a Phillips screwdriver, tighten the M5x25 screws attaching the side modules to the service head.
  • Page 131 Side module 1. Loosen either one of the end modules. 2. Remove any vertical separators or UL brackets from the extrusions (see Section 17.5.3 - Remov- ing Extrusions). 3. Remove the M5x25 screws and on either side of the module attaching it to the extrusions. 4.

  • Page 132: Installing Modules

    17.7.6 Installing Modules WARNING Power should be cut from the boom system prior to removing any mod- ules. End Module 1. Fit the end module into the horizontal separator groove and then insert the set pins into the top/bottom plate. 2.

  • Page 133: Replacing The Motor

    7. Reinstall any vertical separators or UL brackets into the extrusions (mentioned in in Section 17.5.3, Removing Extrusions). 8. Tighten all screws in the end modules. 17.8 Replacing the Motor WARNING Power should be cut from the EP module, Motor and other elec- trical modules of the service head prior to removing any modules.
  • Page 134 6. Loosen the remaining Allen screw from the top (shown in red). Caution Hold the motor while removing the Allen screws to prevent it from falling. 7. Install new motor. It is a keyed entry into Gear the drive screw; also known as the worm gear.

  • Page 135: Electro-Pneumatic (Ep) Module

    17.9 Electro-Pneumatic (EP) Module 17.9.1 Removing the Electro-Pneumatic (EP) Module 1. Remove the end cap by unscrewing the two (2) screws attach- ing the top portion of the end cap. 2. With a flat head screwdriver, gently press down on the two tabs keeping the EP Module in place.

  • Page 136: Generation 1 Service Head

    17.10 Generation 1 Service Head 17.10.1 Replacing a Shelf with Brake 1. Remove air pressure at the source (regulator located on the Riser Bracket above ceiling) by turning regulator adjustment until needle is at 0. 2. If boom has StrykeVac, customer’s electrician shall verify all electrical power to boom is off.
  • Page 137 8. Remove protective caps and four screws that attached shelf to service head. 9. Remove shelf and pull air lines out of the back of the shelf. 10. If a StrykeVac is installed, pull red wire through new shelf and attach shelf. 11.

  • Page 138: Replacing The Brake Button

    Mid Brake 20. Reattach bottom the plate. 17.10.2 Replacing the Brake Button 1. Make sure the air supply to the brake line (regulator located on the Riser Bracket) is off. 2. Remove the four screws and washers from the plate on the bottom shelf.
  • Page 139 11. Screw the button onto the Solenoid. 12. Adjust the lock nut from behind to tighten the assembly. 13. Repeat the procedure for the second button. Adjustment Nut 14. It there is only one button in the Service Head, insert the sup- ply tubing into the Center Solenoid Connection.

  • Page 140: Servicing The Led

    18. Servicing the LED Refer to Visum LED Surgical Lights Service Manual (1004400195) for servicing instructions.

  • Page 141: Replacement Part Numbers

    19. Replacement Part Numbers Part Description P17728 REPAIR, TOP PLATE, EDS 600, SH2 P17730 REPAIR, TOP PLATE, EDS 400, SH2 P17731 REPAIR, TOP PLATE, EDS 200, SH2 P17732 REPAIR, BOTTOM PLATE, SH2 P17733 REPAIR, CORNER MODULE, 1-GANG FRONT, 1-GANG BACK, SH2 P17734 REPAIR, CORNER MODULE, 2-G FRONT, 1-G BACK, SH2 P17735...
  • Page 142 Part Description P17767 REPAIR, FRONT/BACK PLATE, 1X4GH, 2X3GH, 1X1GH, 680MM, SH2 P17768 REPAIR, FRONT/BACK PLATE, 1X4GH, 1X3GH, 2X2GH, 680MM, SH2 P17769 REPAIR, FRONT/BACK PLATE, 1X4GH, 1X3GH, 3X1GH, 680MM, SH2 P17770 REPAIR, FRONT/BACK PLATE, 1X4GH, 1X2GH, 4X1GH, 680MM, SH2 P17771 REPAIR, FRONT/BACK PLATE, 1X4GH, 5X1GH, 680MM, SH2 P17772 REPAIR, FRONT/BACK PLATE, BLANK, 680MM, SH2 P17773...
  • Page 143 Part Description P17810 REPAIR, STRAIN RELIEF (CORD GRIP) P17811 REPAIR, JUNCTION BOX, 3-GANG, MASONRY STYLE, 3.5” P17812 REPAIR, BRACKET, HANDLE TO MFR MOUNTING, SH2 P17813 REPAIR, JUNCTION BOX, 4-GANG, MASONRY STYLE, 3.5” P17814 REPAIR, LEVITON 8300-R NEMA 5-20R P17815 REPAIR, FACEPLATE RATING LABEL, 20A 125V P17816 REPAIR, LEVITON 8300-W NEMA 5-20R P17817...
  • Page 144 Part Description P17850 REPAIR, CORNER MODULE, 3G BACK, SH2 P17851 REPAIR, MIDDLE MODULE, 3G BACK, SH2 0682-315-000 TRIM PLATE, LATCH VALVE, PLASTIC 0682-305-010 6-32 X 1/2 PHILLIPS OVAL SS M/S 18.88 0682-305-012 MACHINE SCREW, FLAT HEAD, 6-32 X 1/2" 0682-305-013 NUT, HEX W/ TOOTH WASHER, #6-32 0682-315-001 LATCH VALVE ASSEMBLY, NITROGEN, DISS...
  • Page 145 Part Description P12943 PT SCREW ROUND HEAD WN-1412, M5X25 P12972 SCREW, M10X25, CLASS 8.8 P12973 SCREW, M8X25, CLASS 8.8 P13034 SCREW, ISO 10642 M8X30 P13037 MFR SAFETY STOP WASHER, SH2 P13039 LOCK WASHER, 8MM P13042 SCREW, M4X8, DIN 7985 P13043 CAPTIVE SCREW, M4X12 P13435 NITROGEN REGULATOR, DISS, SH2...
  • Page 146 Part Description P14707 CYLINDER HEAD SCREW DIN 912 M5X20 P14879 SCREW, 6-32 X 1/2 PHILLIPS PANHEAD M/S ZINC P14935 NUT, HEX W/ TOOTH WASHER, #6-32, ZINC PLATED P15431 HOSE ASSEMBLY, INSTRUMENT AIR 22 DISS P16270 CLIP NUT, SH2 P17884 PANEL GROUND WIRE & HARDWARE...

  • Page 147: Contact Information

    20. Contact Information Contact Stryker Customer Service with questions or concerns. Stryker Communications 1410 Lakeside Parkway #100 Flower, Mound, TX 75028 Toll Free: (877) 789-7100 1-972-410-7100 For international service locations, refer to the Stryker website at the following URL: www.stryker.com.
  • Page 149 Stryker Communications 1410 Lakeside Pkwy., Flower Mound, TX 75028 t: 972.410.7100 www.stryker.com...

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