Related Manuals for Stryker PneumoSure
Summary of Contents for Stryker PneumoSure
- Page 1 Service Manual Service Handbuch Insufflator for Laparoscopy and Vessel Harvesting 2007/09 www.stryker.com 1000-xxx-xxx Rev. A...
- Page 2 This manual should not be photocopied, duplica- ted on microfilm or otherwise copied or distributed, completely or in part, without the approval of STRYKER ENDOSCOPY. Some of the parts and equipment referred to in this manual bear registered trademarks but are not identified as such.
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Page 3: Table Of Contents
Table of Contents Safety Instructions ..................3 Liability . - Page 4 Table of Contents 6.15 Uninstalling/Installing Tube Connection ............59 6.16 Uninstalling/Installing Tube Detection .
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Page 5: Safety Instructions
Safety Instructions Safety Instructions DANGER! Before opening the device, disconnect device from power supply by pulling the power cable. Liability Device and accessories have been carefully inspected at the factory before ship- ping. However, the manufacturer is only liable for safety and reliability as well as functionality if all inspections and repairs have been performed by authorized technicians and if the device and the accessories are used only as intended. -
Page 6: Before Commencing Work
Technical/Professional Requirements All service tasks such as safety inspections (SI), maintenance, and repair work must be performed by personnel trained and authorized by Stryker. The follow- ing is required: • Knowledge of all safety-relevant rules and regulations necessary to operate in- sufflation devices. -
Page 7: Supplemental Resources
Before Commencing Work Supplemental Resources The following supplemental tools, test resources, and measurement instruments Supplemental resources are required to perform the service and maintenance routines described in this manual. • Calibration adapter • T-adapter 6x6x6 mm with venting valve • Internet access for software update via GlobalServices.net www.womser- vice.com... -
Page 8: Device Setup
Device Setup Device Setup Pneumo Sure Function Diagram Gas supply Flow sensor (DPS) (17) Gas bottle connection Pressure sensor II (PMS) (18) High pressure unit (HPU) Output line valve (OLV) (19) Gas inlet filter Temperature sensor (STS) (20) High pressure sensor 60 bar (HPS) (21) Pressure sensor III (PWS) High pressure regulator 2 bar (HPR) -
Page 9: Mechanical Construction Of The Pneumo Sure
Device Setup Mechanical Construction of the Pneumo Sure (19) (18) (17) (16) (15) (14) (13) (10) (12) (11) Case lid Tube connection (11) Cover plate for power supply unit ON/OFF power switch (12) Power supply controller board Display touch panel (13) Fuse holder Faceplate... -
Page 10: Pneumo Sure Wiring Diagram
Device Setup Pneumo Sure Wiring Diagram... -
Page 11: Device Front
Device Setup Device Front Fig. 3-1 Front view of the device ON/OFF power switch Display touch panel (LCD) Tube connection Case lid Device Rear Fig. 3-2 Rear view of the device Type plate Device data plate SIDNE interface Service interface Potential equalization plug Mains socket Fuse holder... -
Page 12: Opening The Device
Device Setup Opening the Device Fig. 3-3 Opening the device Case lid 4x Phillips screws DANGER! Disconnect device from power supply. You need a crosstip (Phillips) screwdriver size 2 to open the device. Follow the steps depicted in Fig. 3-3: a. -
Page 13: Maintenance And Service Tasks
Maintenance and Service Tasks Maintenance and Service Tasks An authorized service technician has to inspect and service the device at appro- Two-year maintenance interval priate intervals to ensure the safety and functionality of the unit. The minimum service interval is two years, depending on frequency and duration of use. If the service interval is not maintained, the manufacturer does not assume any liabil- ity for the functional safety of the device. -
Page 14: Condition Of Tubes
Maintenance and Service Tasks Condition of Tubes Check all tubes for damage and proper fit. Replace any tube(s) suspected of leak- ing, brittleness, or other damages. Condition of Electronics Boards To preserve the safety of the device, replace any boards showing corrosion or oth- er damage at contact or soldering points. -
Page 15: Checking The High Pressure Sensor
Maintenance and Service Tasks Fig. 4-2 Disassembled gas supply con- nection Anti-twist stop O-ring (seal) The gas supply connection has to be removed in order to be able to check the seal Gas connection seal (5) (see chapter 6.1 Uninstalling/Installing Gas Supply Connection). When in- serting the new gas supply connection, make sure to insert the anti-twist stop (4) properly. -
Page 16: Checking High Pressure Regulator At The Hpu
Maintenance and Service Tasks 4.6.3 Checking High Pressure Regulator at the HPU Fig. 4-4 Position of adjustment screw at HPU High pressure unit HPU High pressure tube HPT Adjustment screw WARNING! Discharge the pressure before removing a tube from the HPU. 1. -
Page 17: Checking High Pressure Unit Hpu For Leaks
Maintenance and Service Tasks 4.6.4 Checking High Pressure Unit HPU for Leaks Fig. 4-5 High pressure unit HPU High pressure unit HPU Plastic ring High pressure tube HPT pull press 1. Connect a gas bottle with 0-100 bar manometer to gas supply connection at rear of device. -
Page 18: Checking High Pressure Safety Valve Hsv At The Hpu
Maintenance and Service Tasks Fig. 4-7 High pressure gas heater con- nections PCU board Connection of heater/temperature sensor Fig. 4-8 Position of SMD fuse SMD super-fast-acting fuse 2A PCU board (10) (10) The high pressure heater is not monitored by the software. Leave the device switched on for approx. -
Page 19: Mounting The Calibration Adapter
Maintenance and Service Tasks Fig. 4-9 Checking high pressure safety valve HSV at the HPU High pressure safety valve Venting pin Venting ring Drilled holes 1. While pressurized, use the venting ring (3) to remove the venting pin (2) in axial direction up to the stop. -
Page 20: Testing The Low Pressure Unit Lpu For Leaks
Maintenance and Service Tasks Testing the Low Pressure Unit LPU for Leaks Fig. 4-10 Testing the low pressure unit LPU for leaks Syringe Tube clamp Manometer 0-100 mm Hg Tube, small diameter mm Hg Three-port valve Calibration adapter (2) (3) 1. - Page 21 Maintenance and Service Tasks Fig. 4-11 Position of fluid sensor / low pressure tube LPT Fluid sensor tube connection Low pressure unit (LPU) tube con- nection...
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Page 22: Testing The Venting System And Overpressure Alarm
Maintenance and Service Tasks Testing the Venting System and Overpressure Alarm Fig. 4-12 Test setup: Venting system and overpressure alarm Syringe Manometer 0-100 mm Hg Tube, small diameter Three-port valve mm Hg Calibration adapter 1. Select the following in the configuration menu while in high flow mode: Venting valve status = OFF with Veress insufflation. -
Page 23: Testing The Occlusion Warning
Maintenance and Service Tasks 4.10 Testing the Occlusion Warning Fig. 4-13 Testing the occlusion warning Tube, small diameter Three-port valve Calibration adapter mm Hg 1. In high flow mode, set the nominal pressure = 15 mm Hg and the nominal flow = 3 l/min (see also 4.9 Testing the Venting System and Overpressure Alarm). -
Page 24: Fluid Sensor Test
Maintenance and Service Tasks 4.11 Fluid Sensor Test Fig. 4-14 Position of fluid sensor Fluid sensor ST6 plug/cable leading to fluid sensor PCU board 1. The device is open and in high flow mode. 2. Remove the ST6 plug (2) from the PCU board (3). 3. -
Page 25: Service Menu
Service Menu Service Menu Use the service menu to do the following: Options • calibrate the device, • conduct a 12 hr test, • restore factory settings (factory reset), • delete contamination warning signal, • view the software version of the board, •... -
Page 26: Service Menu Access
Service Menu Service Menu Access... -
Page 27: Service Menu Overview
Service Menu Service Menu Overview Chapter 5.10 5.11 5.12 5.13 5.14... -
Page 28: Touch Display Calibration
Service Menu Touch Display Calibration If the touch display must be calibrated (e.g. after replacing the MIO board and/or MIO LCD), initiate the calibration process by touching the touch display any- where on screen for 2 seconds during the device self-test. Tapping the two black crosshairs on the display (see Fig. -
Page 29: Offset Calibration
Service Menu Offset Calibration Fig. 5-1 Test setup: Offset calibration Flowmeter 0-50 slpm Tube, small diameter Three-port valve Calibration adapter mm Hg... -
Page 30: Low Pressure Calibration
Service Menu LOW Pressure Calibration Fig. 5-2 Test setup: LOW pressure cali- bration Manometer 0-100 mm Hg Calibration adapter Flowmeter LSV regulator low pressure safety valve mm Hg... -
Page 31: High Pressure Calibration
Service Menu HIGH Pressure Calibration Fig. 5-3 Test setup: HIGH pressure cali- bration Manometer 0-100 bar Gas bottle (pressure >50 bar) -
Page 32: Lpr Calibration
Service Menu LPR Calibration Fig. 5-4 Setting of low pressure regula- tor LPR Open tube end (tube with small diameter) Calibration adapter LPR regulator LSV regulator... -
Page 33: Flow Calibration
Service Menu Flow Calibration Fig. 5-5 Test setup: Flow calibration Flowmeter 0-50 slpm Calibration adapter mm Hg... -
Page 34: Lsv Calibration
Service Menu LSV Calibration Fig. 5-6 Test setup: Low pressure safety valve LSV Calibration adapter LSV regulator mm Hg... -
Page 35: 12-Hr Test
Service Menu 5.10 12-hr Test This menu option does not have to be selected in order to calibrate or service the device. When conducting the 12-hr test, make sure the device is continuously connected to a hot power supply and is not used or operated otherwise. Switch device off and on again after completing the 12-hr test. -
Page 36: Resetting To Factory Defaults
Service Menu 5.11 Resetting to Factory Defaults This menu option must only be selected if the device is so severely mis-calibrated that a correct calibration is no longer possible. Please note that selecting this menu option will restore all factory settings. The device is then not calibrated and cannot be used until recalibrated. -
Page 37: Viewing Program Version
Service Menu 5.12 Viewing Program Version Use this menu option also to view the current software versions of the BAM, PCU, MIO, and IFM boards (optional). -
Page 38: Viewing Customer Version
Service Menu 5.13 Viewing Customer Version Use this menu option to view the current customer versions of the BAM, PCU, MIO, and IFM boards (optional). -
Page 39: Deleting Contamination
Service Menu 5.14 Deleting Contamination This menu option does not have to be selected in order to calibrate the device but serves only to cancel a contamination alarm after a device contamination or after testing the contamination alarm. Please note: the device must be restarted after deleting the contamination alarm. - Page 40 Service Menu...
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Page 41: Replacing Components And Modules
Replacing Components and Modules Replacing Components and Modules DANGER! Always use an antistatic (ESD) mat and cuff when replacing electronic modules, components, or parts. Replace a module or component immediately if device tests reveal a defect or if you are unsure whether a component or module is functioning properly. A list of available spare parts is included in chapter 7 Spare Parts List, page 67. -
Page 42: Uninstalling/Installing Gas Supply Connection
Replacing Components and Modules Uninstalling/Installing Gas Supply Connection Fig. 6-1 Position of gas supply connec- tion Gas supply connection Fig. 6-2 Detail A: Gas supply connec- tion 4x fastening screws Wrench flat WS24 Gas inlet filter (sintered metal) Fig. 6-3 Gas supply connection (disas- sembled) Anti-twist stop... -
Page 43: Uninstalling/Installing High Pressure Unit Hpu
Replacing Components and Modules The component has to be replaced in case of defective, leaking pressure joints, flow-diminishing filter deposits, and as necessary due to the specific application. The sintered metal filter is pressed in and can only be replaced together with the gas connection. -
Page 44: Replacing The Heater/Temperature Sensor
Replacing Components and Modules Fig. 6-5 High pressure unit HPU (side view) High pressure safety valve Heater/temperature sensor Fastening screw/insulating bush Insulating disk, silicone High pressure regulator setting screw Adapter 01 for HPU (metal block) If these functional elements malfunction and/or the cause of the detected flow restriction has been determined, the component has to be replaced. -
Page 45: Uninstalling/Installing Low Pressure Unit Lpu
Replacing Components and Modules Uninstalling/Installing Low Pressure Unit LPU Fig. 6-6 Position of low pressure unit (3) (4) Low pressure unit (LPU) ST1 plug/flat ribbon cable PCU board Plug ST3/cable leading to high pressure sensor Plug ST5/cable leading to heater 4 x fastening nuts M4/toothed washer High pressure tube HPT connec-... -
Page 46: Uninstalling/Installing Ppv Valve
Replacing Components and Modules Uninstalling/Installing PPV Valve Fig. 6-7 Position of PPV valve PPV valve PCU board 3x fastening screws ST8 plug/cable leading to PCU 2x tube connection PPV Fig. 6-8 Tube connection variation A (10) LPU tube connection PPV tube connection PPV valve PPV tube connection Tube connection pressure sensor... - Page 47 Replacing Components and Modules Fig. 6-9 Tube connection variation B (12) (13) (14) (15) (16) (12) LPU tube connection PPV tube connection (13) PPV valve (14) PPV tube connection (15) Tube connection pressure sensor (16) PPS (PCU board) Tube connection for RTP system (17) (17) The PPV valve must be replaced if defective or malfunctioning.
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Page 48: Uninstalling/Installing Power Supply Unit
Replacing Components and Modules Uninstalling/Installing Power Supply Unit Fig. 6-10 Position of power supply unit Power supply unit cover 4x nuts/toothed washers Fig. 6-11 Power supply unit without cov- 2x nuts/toothed washers Power supply unit output plug 2x stay bolts, large Power supply unit, plug input If the power supply unit/fuse fails or malfunctions repeatedly, the components have to be replaced. -
Page 49: Uninstalling/Installing Mains Socket With Fuse Holder
Replacing Components and Modules Uninstalling/Installing Mains Socket with Fuse Holder Fig. 6-12 Position of mains socket Fuse holder Mains socket 2x fastening screws Fig. 6-13 Mains socket (rear side, inside) Cable for mains socket Grounding connection If the mains socket is damaged or malfunctions, the component must be re- placed in its entirety. -
Page 50: Uninstalling/Installing Potential Equalization Mc-Plug
Replacing Components and Modules Uninstalling/Installing Potential equalization MC-Plug Fig. 6-14 Position of potential equaliza- tion plug Potential equalization plug Fig. 6-15 Detail A: Potential equalization plug Potential equalization plug DANGER! Disconnect device from power supply. 1. Remove power connection cable from mains socket. 2. -
Page 51: Uninstalling/Installing Mio/Board Mio Lcd
Replacing Components and Modules Uninstalling/Installing MIO/Board MIO LCD Fig. 6-16 Position of MIO/MIO LCD board 4x fastening screws MIO board Plug ST1/cable leading to touch display ST6 plug/cable leading to HPL board Plug ST5/cable leading to light sen- sor or tube detection Plug ST8/flat ribbon communica- tion cable Plug ST10/cable leading to MIO... - Page 52 Replacing Components and Modules • Basic function test • Safety test (see 4.1 Safety Test) • Touch display calibration Uninstalling/installing MIO LCD board 1. Open the device as described in chapter 3.6 Opening the Device . 2. Remove the ST3 plug (13) from the MIO LCD board by pulling parallel towards top.
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Page 53: Uninstalling/Installing Bam Board
Replacing Components and Modules Uninstalling/Installing BAM Board Fig. 6-18 Position of BAM board 2x board latches Plug ST1/flat ribbon communica- tion cable ST3 plug/cable leading to power supply unit BAM board ST4 plug/flat ribbon cable leading to service interface ST2 plug/cable leading to NET board In case of malfunction (dark touch display, green LED no longer lights up, no LED on board is illuminated), the BAM board must be replaced completely. -
Page 54: Uninstalling/Installing Net Board/Power Switch
Replacing Components and Modules 6.10 Uninstalling/Installing NET Board/Power Switch Fig. 6-19 Position of power switch/NET board Power switch/NET board Fig. 6-20 Detail A: Power switch/NET board Plug ST2/cable leading to mains socket ST1 plug/cable leading to PSM power supply unit board ST3 plug/cable leading to BAM board Dummy plug... - Page 55 Replacing Components and Modules (12) Fig. 6-22 NET board (12) Bottom side of the NET board (13) Mains switch (13) Power switch sleeve (pluggable) (14) (14) DANGER! Disconnect device from power supply. 1. Open the device as described in chapter 3.6 Opening the Device . 2.
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Page 56: Uninstalling/Installing Ifm Board/ Sidne Interface
Replacing Components and Modules 6.11 Uninstalling/Installing IFM Board/ SIDNE Interface Fig. 6-23 Position of SIDNE interface Ring nut SIDNE interface Fig. 6-24 SIDNE interface (rear device panel, inside) Capacitor connection Cable leading to IFM board Fig. 6-25 Position of IFM board Board latch IFM board ST1 plug/flat ribbon communica-... - Page 57 Replacing Components and Modules Fig. 6-26 Ring nut wrench Box wrench for M18x1 If the SIDNE interface is damaged or the speech control malfunctions, the SIDNE interface/IFM board must be replaced. DANGER! Disconnect device from power supply. 1. Open the device as described in chapter 3.6 Opening the Device . Uninstalling/installing IFM board 2.
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Page 58: Uninstalling/Installing Hpl Board
Replacing Components and Modules 6.12 Uninstalling/Installing HPL Board Fig. 6-27 Position of HPL board HPL board ST1 plug/flat ribbon cable 2x fastening screws M2.5 Fig. 6-28 Position of HPL board HPL board ST1 plug/flat ribbon cable 2x fastening screws M2.5 In case of malfunction of the gas tube heating and/or damage to the tube con- nection, the HPL board must be replaced. -
Page 59: Uninstalling/Installing Fluid Sensor
Replacing Components and Modules • Basic function test • Leak test (see chapter 4.8 Testing the Low Pressure Unit LPU for Leaks) • Testing gas heating with heating tube • Safety test (see chapter 4.1 Safety Test) 6.13 Uninstalling/Installing Fluid Sensor Fig. -
Page 60: Uninstalling/Installing Device Front
Replacing Components and Modules 6.14 Uninstalling/Installing Device Front Fig. 6-30 Position of device front Device front 2x con-rods 2x cap nuts (device rear) ST8 plug on MIO board/cable lead- ing to PCU Fluid sensor Patient pressure measurement connection Fig. 6-31 Device base Device front 3x fastening screws DANGER! -
Page 61: Uninstalling/Installing Tube Connection
Replacing Components and Modules board (see Fig. 6-20 Detail A: Power switch/NET board, position (5)). 8. Remove the ST8 plug/cable (4) from the IMO board. 9. Lift the device front panel (1) from the device case. 10. Follow these steps in reverse for assembly. The following tests must be performed after installing a new device front: •... - Page 62 Replacing Components and Modules Fig. 6-34 Assembly key Assembly wrench for tube connec- tion DANGER! Disconnect device from power supply. 1. Open the device as described in chapter 3.6 Opening the Device . 2. Remove device front panel as described in chapter 6.14 Uninstalling/Install- ing Device Front .
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Page 63: Uninstalling/Installing Tube Detection
Replacing Components and Modules 6.16 Uninstalling/Installing Tube Detection Fig. 6-35 Position of tube detection Micro switch Tube detection holder 1x fastening screw ST6 plug/cable leading to MIO board Fig. 6-36 Adjusting the trigger sensitivi- Plunger Micro switch Locknut screw Setting screw DANGER! Disconnect device from power supply. -
Page 64: Uninstalling/Installing Snap Lock
Replacing Components and Modules board and untie any existing cable ties. 9. Remove the fastening screw (3) and pull the tube detection (2) from the de- vice front. 10. Follow these steps in reverse for assembly. After installation, the trigger sensitivity of the tube detection must be checked and adjusted if necessary Follow these steps: 1. - Page 65 Replacing Components and Modules Fig. 6-39 Snap lock rear Clamping plate Snap lock 2x catches, lateral DANGER! Disconnect device from power supply. 1. Open the device as described in chapter 3.6 Opening the Device . 2. Remove the clamping plate (3) from snap lock by pulling. 3.
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Page 66: Uninstalling/Installing Touch Display
Replacing Components and Modules 6.18 Uninstalling/Installing Touch Display Fig. 6-40 Position of touch display Clamping angle square Display touch panel Cable leading to MIO board Device front without faceplate Light sensor for MIO board/tube detection Metallic stops Fig. 6-41 Touch display, rear Display touch panel ST1 plug/cable leading to MIO board... - Page 67 Replacing Components and Modules Fig. 6-43 Remove faceplate (11) (12) (11) (11) 6x catches, faceplate Adhesive copper tape (12) (11) Fig. 6-44 Flat ribbon cable LCD latch (14) Flat ribbon cable LCD (13) (13) LCD latch (14) Blue marking (15) (15) Fig.
- Page 68 Replacing Components and Modules 1. Open the device as described in chapter 3.6 Opening the Device . 2. Remove device front panel as described in chapter 6.14 Uninstalling/Install- ing Device Front . 3. Remove tube connection as described in chapter 6.15 Uninstalling/Installing Tube Connection.
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Page 69: Spare Parts List
2203130 PPV valve 2203128 Insufflator Pneumo Sure set of cables 2203121 Insufflator Pneumo Sure set of tubes 2203131 Pneumo Sure bottom case 2203119 Case lid, Stryker 2200730 Pneumo Sure front 2203135 Calibration adapter 2203150 Assembly key for Pneumo Sure 2203139... -
Page 70: Error And Warning Messages
Error and Warning Messages Error and Warning Messages Error message Cause of error Troubleshooting General error Replace LPU Timeout Replace LPU General software error Replace LPU EEPROM write error Replace LPU General gas supply error Check gas supply Offset I low pressure sensor too low Replace LPU Offset II low pressure sensor too low Replace LPU... - Page 71 Error and Warning Messages Error message Cause of error Troubleshooting Low pressure safety pressure sensor amplification too high Replace LPU Proportional valve malfunction Replace LPU Patient pressure sensor amplification too low Replace LPU Patient pressure sensor amplification too high Replace LPU General calibration error, high pressure Replace HPU High pressure input value too low...
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Page 72: Technical Data
Technical Data Technical Data Mains connection cable: 100-240 V~ line fuse T 3.15 A connection for potential equalization Frequency: 50-60 Hz Max. power consumption: 150 VA Max. current consumption: 100 V: 1500 mA 240 V: 630 mA Classification according to Direc- tive 93/42/EEC: Protection class: Protection level:... -
Page 73: Abbreviations
Abbreviations Abbreviations Abbreviation Explanation Basic module Flow sensor Fluid sensor High pressure gas heater High pressure temperature sensor Heater board High pressure sensor High pressure tube High pressure unit High pressure safety valve Interface module Display touch panel Low pressure tube Low pressure regulator Low pressure unit Low pressure safety valve... -
Page 74: Appendix
Appendix Appendix 11.1 Service and Checklist Date of service: Device type: Serial number: Location of use: Software version: Tester: Company: I: Safety test Mechanical condition Front panel and case: Labels/identifications: Boards: Cleanness: Mains fuse: Cabling: II. Function test (see service manual) III. - Page 76 Produced for Stryker Endoscopy 5900 Optical Court, San Jose CA 95138 (USA) (408) 754-2000 (800) 624-4422 www.stryker.com 2007/09 www.stryker.com 1000-xxx-xxx Rev. A...