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SICK MAX48 Technical Information

SICK MAX48 Technical Information

Non-contact position sensors
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T E C H N I C A L I N F O R M A T I O N
MAX48
Non-contact position sensors

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Summary of Contents for SICK MAX48

  • Page 1 T E C H N I C A L I N F O R M A T I O N MAX48 Non-contact position sensors...
  • Page 2 Original document This document is an original document of SICK AG. T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Electrical connection................5.1.1 Connection diagrams, pin assignment........5.1.2 Connection sequence.............. 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...
  • Page 4 10.3 Dimensions of position magnet............... Annex....................34 11.1 Accessories....................11.2 CE Declaration of Conformity..............T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK Subject to change without notice...

  • Page 5: About This Document

    Important technical information for this product Important information about electrical or electronic functions 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 6: Safety Information

    • If there is anything you do not understand, please contact SICK Customer Service T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK Subject to change without notice...
  • Page 7 Must be made available for reference. Must be conveyed to new owners. 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 8: Product Description

    The device is available in the following variants: • M12 male connector (4-pin) or 3-wire PUR cable T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK Subject to change without notice...

  • Page 9: Construction And Function

    Magnet field of the position magnet Magnetostrictive sensor component Current pulse Sound wave converter 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...
  • Page 10 The device is also maintenance-free as a result of the non-contact measurement. T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK...

  • Page 11: Mounting

    Figure 4: Installation cavity for the piston rod and pressure pipe Null zone 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 12: Insertion Chamfer

    Prepare a bore hole for the retaining screw in accordance with the following dimen‐ sions. T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK...

  • Page 13: Bore Hole For The Connector System

    Prepare an installation cavity for the connector system and flange plate in accord‐ ance with the following dimensions. 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 14: Piston For The Position Magnet

    (0.52) Figure 10: Dimensions of the position magnet installation cavity T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK Subject to change without notice...

  • Page 15: Installing The Position Magnet

    Mount the corrugated spring washer. Mount the position magnet. Mount the retaining ring. 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 16: Location Of The O-Ring And Support Ring

    Avoid tensile loads and look out for sharp edges when installing the connec‐ tor system. T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK...
  • Page 17 DIN 84 slotted-head screw • Comparable Phillips head screws or self-tapping screws 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 18: Installation Using Cable Connector And Screwed Cable Gland

    In case of higher pressures: use a metallic protector • Protection class: IP69K T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK Subject to change without notice...

  • Page 19: Electrostatic Painting Of The Cylinder

    Welding currents can damage the sensor pipe or the sensor electronics. 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...
  • Page 20 Welding currents and similar effects can also arise at any bearing location on the machine T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK...

  • Page 21: Electrical Installation

    Connect the 12/24 VDC voltage supply. Connect the GND (0 V). Connect the signal. 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 22: Connection Diagram For Vehicle Electronics

    Any high voltage or high frequency fields in the vicinity can influence the shielding and the signal in the cable. T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK...

  • Page 23: Commissioning

    When switching on the device, the signal output is ≥ F.S.O = Full Scale Output. After that the device is ready for use. 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 24: Tolerance Considerations For The Set Point

    These deviations must be taken into consid‐ eration when setting limit values in the controller: T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK...
  • Page 25 ± 15 mV ± 0.20 mA ± 0.10 mA ± 0.05 mA 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 26: Transport And Storage

    For part numbers for the original packaging and the dust protection caps, see: "Accessories", page T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK...

  • Page 27: Maintenance

    Alternative measuring method: using a resistor (e. g., 100 W): 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 28: Error Table

    Repairs All necessary repair work on the device must be carried out by SICK Service. T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK...

  • Page 29: Decommissioning

    As the device is categorized as electronic waste, it must never be disposed of with household waste. 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 30: Technical Data

    ≤ 40 mA Load resistance: Voltage signal RL ≥ 10 kΩ T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK Subject to change without notice...
  • Page 31 ISO 7637-2 Test pulse 1/ 2a/2b /3a/3b /4 /5a/5b ESD (air and contact discharge) EN 61000-4-2 ISO/TR 10605 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 32: Dimensions Of Sensor

    (0.83 (0.45) -0.01 Figure 22: MAX48 overall dimensions Measuring range T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK Subject to change without notice...

  • Page 33: Dimensions Of Position Magnet

    Max. surface pressure or mechanical load, e.g., by spring washers: 40 N/mm in the axial direction. 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...

  • Page 34: Annex

    The CE Declaration of Conformity and other certificates can be downloaded from the Internet at: www.sick.com/MAX48 T E C H N I C A L I N F O R M A T I O N | MAX48 8021473/2017-08-08 | SICK Subject to change without notice...
  • Page 35 ANNEX 8021473/2017-08-08 | SICK T E C H N I C A L I N F O R M A T I O N | MAX48 Subject to change without notice...
  • Page 36 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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