Table of Contents
Related Manuals for EWM CB-007-1
Summary of Contents for EWM CB-007-1
- Page 1 Operating instructions Functional characteristics of control unit CB-007-1 Observe additional system documents! 099-010268-EW501 28.03.2011 Register now! For your benefit Jetzt Registrieren und Profitieren! www.ewm-group.com...
- Page 2 © EWM HIGHTEC WELDING GmbH · Dr. Günter-Henle-Str. 8 · D-56271 Mündersbach, Germany The copyright to this document remains the property of the manufacturer.
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Page 3: Table Of Contents
Maintenance ..........................32 Disposing of equipment ....................... 32 6.4.1 Manufacturer's declaration to the end user ..............32 7 Technical data ............................33 8 Appendix A ............................34 9 Appendix B ............................36 Overview of EWM branches ......................36 099-010268-EW501 28.03.2011... -
Page 4: Safety Instructions
Safety instructions Notes on the use of these operating instructions Safety instructions Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •... -
Page 5: Explanation Of Icons
Safety instructions Explanation of icons Explanation of icons Symbol Description Press Do not press Turn Switch Switch off machine Switch on machine ENTER (enter the menu) NAVIGATION (Navigating in the menu) EXIT (Exit the menu) Time display (example: wait 4s/press) Interruption in the menu display (other setting options possible) Tool not required/do not use Tool required/use... -
Page 6: General
Safety instructions General General WARNING Risk of accidents if these safety instructions are not observed! Non-observance of these safety instructions is potentially fatal! • Carefully read the safety information in this manual! • Observe the accident prevention regulations in your country. •... -
Page 7: Transport And Installation
Safety instructions Transport and installation Transport and installation CAUTION Damage due to supply lines not being disconnected! During transport, supply lines which have not been disconnected (mains supply leads, control leads, etc.) may cause hazards such as connected equipment tipping over and injuring persons! •... -
Page 8: Intended Use
Intended use Applications Intended use This machine has been manufactured according to the latest developments in technology and current regulations and standards. It must only be operated in line with the instructions on correct usage. WARNING Hazards due to improper usage! Hazards may arise for persons, animals and material objects if the equipment is not used correctly. -
Page 9: Documents Which Also Apply
Intended use Documents which also apply Documents which also apply 3.3.1 Warranty NOTE For further information, please see the accompanying supplementary sheets "Machine and Company Data, Maintenance and Testing, Warranty"! 3.3.2 Declaration of Conformity NOTE see Annex. 3.3.3 Service documents (spare parts) DANGER Do not carry out any unauthorised repairs or modifications! To avoid injury and equipment damage, the unit must only be repaired or modified by... -
Page 10: Machine Description - Quick Overview
Machine description – quick overview CB-007-1 Machine description – quick overview CB-007-1 4.1.1 Front view Figure 4-1 Item Symbol Description 7-pole connection socket, motor Geared motor/encoder connection 3-pole connection socket Foot-operated switch connection (start/stop) 4-pole connection socket, wire feed unit... -
Page 11: Design And Function
Design and function Mains connection Design and function Mains connection Figure 5-1 Item Symbol Description Main switch, machine on/off Fuse holder Connection socket mains cable Replacement fuse (2 A) Machine fuse (2 A) 099-010268-EW501 28.03.2011... -
Page 12: Machine Control Connection
Design and function Machine control connection Machine control connection Figure 5-2 Item Symbol Description 7-pole connection socket, motor Geared motor/encoder connection 3-pole connection socket Foot-operated switch connection (start/stop) 4-pole connection socket, wire feed unit Start signal, wire feed unit 5-pole connection socket, welding machine start/stop 6-pole connection socket, solenoid valve 4-pole connection socket Option... -
Page 13: Software Architecture
Design and function Software architecture Software architecture Figure 5-3 099-010268-EW501 28.03.2011... -
Page 14: Main Menu
Design and function Main menu Main menu Figure 5-4 Item Symbol Description Button, Language settings Button, Manual screen Button, Automatic screen Button, Settings screen Button, History 099-010268-EW501 28.03.2011... -
Page 15: Settings
Design and function Main menu 5.4.1 Settings Figure 5-5 Item Symbol Description Button, Program screen Button, Functional sequence screen Button, Function screen Button, System screen Button, Notes screen Button, Index welding screen Button, Operating mode screen Button, I/O list screen To monitor input and output signals Button, Main menu Button, Manual screen... -
Page 16: Set Functional Sequence
Design and function Main menu 5.4.1.1 Set functional sequence Figure 5-6 Item Symbol Description Tailstock delay Changes to T1 affect T2 Torch delay from Starting T2 switches the welding machine on. Turn table rotation delay after the welding machine has been switched on. Wire feed unit delay after the welding machine has been switched on. - Page 17 Design and function Main menu Item Symbol Description Button, Manual screen Button, Main menu 099-010268-EW501 28.03.2011...
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Page 18: Index Welding
Design and function Main menu 5.4.1.2 Index welding Figure 5-7 Item Symbol Description Input field, welding angle To enter the required welding angle for the sequence Input field, rotational angle To enter the required rotational angle for the sequence Display field, Actual position Button, Direction of rotation Button, Functional sequence screen Button, Settings screen... -
Page 19: System Settings
Design and function Main menu 5.4.1.3 System settings Figure 5-8 Item Symbol Description Button, Time setting Opens the Time setting screen Button, Background setting Opens the Background setting screen Buttons, Foot-operated remote control settings To set the foot-operated remote control for manual operation. The turn table moves to the position set in the "Degree"... -
Page 20: Automatic Functions
Design and function Main menu 5.4.1.4 Automatic functions Figure 5-9 Item Symbol Description Display, automatic function disabled Display, automatic function enabled Figure 5-10 Item Symbol Description I>0 feedback Stop after welding, tailstock return Torch and tailstock keep their position when an emergency stop is activated In the Automatic control mode you can start the sequence using the foot- operated remote control. -
Page 21: Program
Design and function Main menu 5.4.1.5 Program Figure 5-11 Item Symbol Description Button, Load program Button, Save program Display fields, Programs To display the programs already saved. Use the buttons to scroll through the list. Button, Main menu Button, Manual screen Button, Automatic screen Button, Settings screen Button, Notes screen... -
Page 22: Notes
Design and function Main menu 5.4.1.6 Notes Figure 5-12 Item Symbol Description Input field, Note For notes with up to 24 characters Button, Save Button, Settings screen Button, Automatic screen Button, Manual screen Button, Main menu 099-010268-EW501 28.03.2011... -
Page 23: Setting The Operating Mode
Design and function Main menu 5.4.1.7 Setting the operating mode Figure 5-13 Item Symbol Description Button, Operating mode To switch between latched and non-latched operation Button, Main menu Button, Manual screen Button, Automatic screen Button, Settings screen 099-010268-EW501 28.03.2011... -
Page 24: Manual Control
Design and function Main menu 5.4.2 Manual control Figure 5-14 Item Symbol Description Button, Reset Set the current turn table position as start position (0). Button, H/L Visual display of the speed and preselection of the maximum speed. Button, Continue mode Input field, Degree •... - Page 25 Design and function Main menu Item Symbol Description Button, Tailstock forward/backward Button, Mini oscilloscope Button, Settings screen Button, Automatic screen Button, Main menu 099-010268-EW501 28.03.2011...
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Page 26: Automatic Control
Design and function Main menu 5.4.3 Automatic control Figure 5-15 Item Symbol Description Display line, automatic welding • Current time • Current date • Weld counter • Program Alarm indicator Input field, weld seam length • Upper section Distance covered •... - Page 27 Design and function Main menu Item Symbol Description Input field, RPM • Upper section Displays the current RPM • Lower section To enter the desired RPM To make an entry, a separate input field will open automatically. Button, Increase RPM Button, Decrease RPM Button, Weld Start welding...
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Page 28: Mini Oszilloskop
Design and function Main menu 5.4.3.1 Mini Oszilloskop The mini oscilloscope can also display the RPM, motor voltage and turn table angle parameters. The values can be recorded for a maximum period of six minutes. This display is used to show the motor characteristics with different ultimate loads. -
Page 29: I/O List
Design and function I/O list I/O list NOTE This display is used for monitoring purposes only! 5.5.1 Monitor input signals Figure 5-17 Signal Description/Messages Not assigned Current flows Emergency stop enabled Automatic start Foot-operated switch Not assigned Not assigned Not assigned Incremental transducer function Not assigned Not assigned... -
Page 30: Monitor Output Signals
Design and function I/O list 5.5.2 Monitor output signals Figure 5-18 Signal Description/Messages Welding start Wire feed start Weaving unit start (optional) Turn table, forward Turn table, backward Tailstock, forward Torch position, down Not assigned 099-010268-EW501 28.03.2011... -
Page 31: Alarm
Design and function Alarm Alarm Figure 5-19 Item Symbol Description Display field, Alarm Shows the error Button, Reset Resets the error displayed Button, Back 099-010268-EW501 28.03.2011... -
Page 32: Maintenance, Care And Disposal
Your administrative office will be pleased to inform you of the options. EWM participates in an approved waste disposal and recycling system and is registered in the Used Electrical Equipment Register (EAR) under number WEEE DE 57686922. -
Page 33: Technical Data
Technical data Disposing of equipment Technical data Mains voltage 1 x 100~240 V Frequency 50/60 Hz Mains fuse Length x Width x Height 300 mm x 250 mm x 215 mm 099-010268-EW501 28.03.2011... -
Page 34: Appendix A
Appendix A Disposing of equipment Appendix A 099-010268-EW501 28.03.2011... - Page 35 Appendix A Disposing of equipment 099-010268-EW501 28.03.2011...
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Page 36: Overview Of Ewm Branches
Appendix B Overview of EWM branches Appendix B Overview of EWM branches 099-010268-EW501 28.03.2011...
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