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ASM Zip-Tex 1500 Electric 249457 Repair Manual

Texture sprayer
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Repair
Zip-Tex
Texture Sprayer
(Consult your material supplier for Warnings and Application Requirements)
Model 249457
45 psi (0.31 MPa, 3.1 bar) Maximum Working Air Pressure
100 psi (0.69 MPa, 6.9 bar) Maximum Working Fluid Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
CAUTION
Use Zip-Tex 1500 non-bleeder texture gun (model
249458) only. All other guns will damage sprayer.
Related Manuals
311160
311159
310694*
*Auxiliary AIr Hookup Kit
1500 Electric
For water-based materials only
-
311161B
-
ti4305a
EN

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Summary of Contents for ASM Zip-Tex 1500 Electric 249457

  • Page 1 Repair Zip-Tex 1500 Electric Texture Sprayer 311161B For water-based materials only (Consult your material supplier for Warnings and Application Requirements) Model 249457 45 psi (0.31 MPa, 3.1 bar) Maximum Working Air Pressure 100 psi (0.69 MPa, 6.9 bar) Maximum Working Fluid Pressure Important Safety Instructions Read all warnings and instructions in this manual.
  • Page 2 Check equipment daily. Repair or replace worn or damaged parts immediately. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your ASM distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. •...
  • Page 3 Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual.

  • Page 4: Component Identification

    Component Identification Component Identification ti4500c 311161B...
  • Page 5 Component Identification Component Identification ITEM COMPONENT Main Power Switch Nozzle Storage Hopper Hopper Connect/Disconnect RotoFlex™ HD Pump Material Outlet G❖ Burp Guard Air Outlet Fluid Flow Regulator and Pressure Gauge Gun Nozzle (5 sizes) Gun (see manual 311159)* Prime Switch Power Cord Pump Access Screw Hose - 25-ft.

  • Page 6: Pressure Relief Procedure

    Preparation Preparation Pressure Relief Procedure Grounding and Electric Requirements The sprayer must be grounded. Grounding reduces the 1 Turn Main Power Switch risk of electrical shock by providing an escape wire for (A) OFF. the electrical current. Unplug sprayer. ti4292a 3 Turn fluid flow regulator •...

  • Page 7: Hose Lengths

    Preparation Auxiliary Air Compressor Hose Lengths • Use Auxiliary Air Hookup Kit 287328 when additional • The system comes with a twin line hose set consist- atomization air is necessary. ing of a 1 in. ID x 25 ft (25 mm x 7.6 m) material hose and a 3/8 in.

  • Page 8: Front Cover

    Removing and Replacing Hopper, Front and Back Covers Removing and Replacing Hopper, Front and Back Covers Before performing any service on sprayer Front Cover always: Removing Cover • Read all warnings, page 2. 1 Remove hopper. • Read operating instructions manual, 311160. •...

  • Page 9: Back Cover

    Removing and Replacing Hopper, Front and Back Covers Back Cover To access the motor and all other components, it is Replacing Cover necessary to remove the hopper, front and back covers. 1 To reposition cover Removing Cover on sprayer frame, tip the cover back, 1 Completely toward you and...
  • Page 10 RotoFlex™ HD Pump RotoFlex™ HD Pump Use RotoFlex HD Pump Replacement Kit 287314. 4 Rotate pump assembly sideways. Pull entire assembly out of front of IMPORTANT sprayer frame. • After replacing RotoFlex HD Pump hose, always follow Hose Break-In Procedure, page 12, before operating sprayer.
  • Page 11 RotoFlex™ HD Pump Reassembly 4 Slide plates together, inserting inner plate in outer plate, matching alignment holes. 1 Bend and kink new DOTS pump hose from kit in 5 Replace bracket the middle as shown, assembly in housing making sure dots on making sure the hose fittings face each mounting screw hole,...
  • Page 12 RotoFlex™ HD Pump Hose Break-In Procedure 3 Turn power switch (A) on. 1 Make sure fluid flow regulator (K) is turned all the way down. ti4653a 4 Hold in prime switch (P). ti4303a 2 Pour approxi- mately 1 gallon hot water in ti4364a sprayer hopper WATER...
  • Page 13 Compressor and Motor Repair Compressor and Motor Repair Use Compressor and Motor Replacement Kit, 287344. 4 Loosen 4 bolts (2 each side) to loosen tension on Kits include motor/compressor and mounting hardware. belt. Disassembly First read and follow instructions in the Before performing any service on sprayer section, page 8.
  • Page 14 Compressor and Motor Repair 8 Loosen 2 shoulder Reassembly bolts about 2-3 turns. 1 Using two new shoulder Do not remove them. bolts and rubber mounts included in your kit, insert bolts into openings until they start to snug up on rubber mounts.
  • Page 15 Compressor and Motor Repair 6 Slide belt over pulleys and set tension. See Replacing 8 Replace reattach green Belt, page 18. ground wire and grounding nut. 7 Reattach black and white wires to motor. Wires are not polarity sensitive. ti4470a ti4412a 9 Replace cover plate and screws.
  • Page 16 Compressor Rebuild Kit Compressor Rebuild Kit To replace piston, seals and sleeve. 4 Remove 3/8 in. bolt holding piston to Use Compressor Rebuild Kit 287331. motor shaft. Disassembly First read and follow instructions in the Before ti4707a performing any service on sprayer section, page 8. Then remove back cover, page 8.
  • Page 17 Compressor Rebuild Kit Reassembly 5 Replace motor fan and center fan bolt. 1 Insert new piston rod from kit in motor housing. 6 Tighten bolt. ti4704a ti4700a 7 Replace motor cover and screws. 2 Replace and tighten piston bolt. 3 Replace top motor hosing and 4 bolts.

  • Page 18: Replacing Belt

    Removing and Replacing Belt Removing and Replacing Belt Use Belt Replacement Kits 118845. Replacing Belt 1 Using new belt from Kit, First read and follow instructions in the Before position new belt around performing any service on sprayer section, page 8. pulleys making sure the teeth in the belt are Then remove hopper, front and back covers, page 8.
  • Page 19 Removing and Replacing Belt 5 Tighten all 4 bolts. A correctly tensioned belt will feel very tight. To measure correct tension, apply 4-5 lbs pressure at belt midpoint with thumb. Belt should have approximately 1/8 in. (3.175 mm) deflection. ti4394a 6 Turn belt one more time with your hand to make sure teeth are...

  • Page 20: Roller Replacement

    Roller Replacement Roller Replacement Use Roller Replacement Kit 287321. Reassembly 1 Replace roller assembly. Kit includes 2 rollers, 4 nylon washer, and 2 retaining rings. Disassembly ti4398a First read and follow instructions in the Before performing any service on sprayer section, page 8. Then remove hopper, front and back covers, page 8.
  • Page 21 Rotor Assembly Replacement Rotor Assembly Replacement Use Pump Assembly Replacement Kit 287255. Reassembly 1 Put new rotor assembly from kit on shaft. Disassembly 2 Insert a wrench in the First read and follow instructions in the Before pulley to prevent it performing any service on sprayer section, page 8.
  • Page 22 Air Cylinder and Solenoid Valve Air Cylinder and Solenoid Valve Use Cylinder Replacement Kit, 287323. 4 Gently push cylinder forward, relieving tension on pin. Pull out pin. Use Solenoid Replacement Kit 287351. Disassembly ti4409a First read and follow instructions in the Before performing any service on sprayer section, page 8.
  • Page 23 Air Cylinder and Solenoid Valve Reassembly 6 Replace cotter pin through hole in pin, 1 Insert crowned backing bending ends to secure. nut on shaft of cylinder. 2 Using new cylinder from kit, position cylin- ti4456a der in sprayer frame, ti4421a inserting end of cylin- 7 Reattach electric wire...
  • Page 24 Relief Valve and Flow Sensor Manifold Relief Valve and Flow Sensor Manifold Use Relief Valve Replacement Kit 287350. Reassembly 1 Position new relief valve from Kit in back of sprayer. Disassembly 2 Replace and tighten screws. First read and follow instructions in the Before performing any service on sprayer section, page 8.
  • Page 25 Air Flow Sensor Replacement Air Flow Sensor Replacement Use Sensor Replacement Kit 287345. 2 Rotate coun- ter-clockwise to remove sensor If you are just replacing the sensor, you do not from manifold. have to remove the motor first. Disassembly First read and follow instructions in the Before ti4480a performing any service on sprayer section, page 8.

  • Page 26: Troubleshooting

    Troubleshooting Troubleshooting Problem Cause Solution Sprayer won’t run or stops intermit- Power switch not on Turn switch on. tently No power at wall outlet Check outlet by plugging in another appliance. If appliance does not work, try another outlet. Wrong size generator Use a 7500 watt or larger generator.
  • Page 27 Damaged hose Replace hose. Worn compressor Service compressor. Contact a quali- fied ASM Service Center. Speed of application too slow Material too thick Thin material. Nozzle too small Change nozzles to a larger size. See...

  • Page 28: Air Diagram

    Air Diagram Air Diagram Air Cylinder Air Compressor Air Cooler Regulator Guage One Way Valve One Way Valve Air Flow Control ti4369a Wiring Diagram Air Compressor Air Cylinder Prime Switch Power Switch 150/151 Green Air Flow (Green/Yellow) Control 150/151 White (Blue) Black (Brown) ti4370b (230V)
  • Page 29 Parts Parts 311161B...
  • Page 30 Parts Parts 311161B...

  • Page 31: Parts List

    Parts List Parts List Item Item Part No. Description Part No. Description 287327 KIT, repair, shaft, bracket, pump 287344 KIT, compressor replacement assbly. (includes 1A, and 1B-1D), 230V 287256 BRACKET, compressor 287331 KIT, compressor rebuild, 230V 118869 TUBE 119890 SCREW, shoulder 15D610 SHAFT, motor, mount 118886 GROMMET, isolator 287346 SHIELD, rear, assbly (includes 19,...

  • Page 32: Technical Data

    Technical Data Technical Data Maximum working fluid pressure 100 psi (6.9 bar) Maximum working air pressure 45 psi (3.1 bar) Material pressure operating range 0-100 psi (0 to 6.9 bar) Compressor Type Oilless Air delivery 6.5 CFM @ 40 psi (184.1 lpm @ 2.8 bar) Motor 230V, 50 Hz 10A Hopper capacity...
  • Page 33 Notes Notes 311161B...

  • Page 34: Warranty

    ASM distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by ASM, ASM will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by ASM to be defective.

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