4
1-3 Torque limits
Descriptions
Starter system
Starter pulley
Starter case
Ignition system Magneto rotor (Flywheel)
Ignition coil
Spark plug
Fuel system
Carburetor
Intake insulator
Engine
Crankcase
Cylinder
Engine mount
Engine cover
Muf er
Others
Outer fancase
Fan
Regular bolt, nut and screw
** The torque differences among four bolts should not exceed 20 kgf•cm (2N•m, 17in•lbf) on one cylinder or
crankcase.
†
Tapping screw
1-4 Special repairing materials
Material
Grease
Thread locking sealant
SERVICE INFORMATION
Size
M8
M5
M8
M5
M14
M5
M5
M5**
M5**
M5
M5
M5
M5
M6
M3
M4
M5
M6
M8
Location
Oil seal inner lips
Rewind spring
Starter center post
Ignition switch
kgf•cm
70 - 110
50 - 70
160 - 200
40 - 60
130 - 170
30 - 45
50 - 70
70 - 110
70 - 110
60 - 80
†
35 - 60
70 - 110
†
35 - 60
80 - 100
6 - 10
15 - 25
25 - 45
45 - 75
110 - 150
Lithium based grease
Loctite #242, ThreeBond #1344 or equivalent
PB-2520
N•m
in•lbf
7 - 11
60 - 95
5 - 7
45 - 60
16 - 20
140 - 175
4 - 6
32 - 50
13 - 17
113 - 150
3 - 4.5
25 - 40
5 - 7
45 - 60
7 - 11
60 - 95
7 - 11
60 - 95
6 - 8
50 - 70
3.5 - 6
30 - 50
7 - 11
60 - 95
3.5 - 6
30 - 50
8 - 10
70 - 87
0.6 - 1
5 - 9
1.5 - 2.5
13 - 22
2.5 - 4.5
22 - 40
4.5 - 7.5
40 - 65
11 - 15
95 - 130
Remarks
EB252