Siemens SIMATIC Panel PC IL 77 Operating Instructions Manual
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Siemens SIMATIC Panel PC IL 77 Operating Instructions Manual

Siemens SIMATIC Panel PC IL 77 Operating Instructions Manual

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SIMATIC PC Panel PC IL 77
SIMATIC PC
Panel PC IL 77
Operating Instructions
Edition 10/2004
A5E00339979-01
Preface
Safety notes and general
______________
information
______________
Description
______________
Planning deployment
______________
Installation
______________
Connection
______________
Commissioning
______________
Operation and configuration
______________
Operation
______________
Integration in TIA
______________
Maintenance and servicing
Alarm, error and system
______________
messages
______________
Troubleshooting and FAQs
______________
Technical data
______________
Detailed descriptions
______________
Appendix A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
A

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  • Page 1 Preface SIMATIC PC Panel PC IL 77 Safety notes and general ______________ information ______________ Description SIMATIC PC ______________ Planning deployment Panel PC IL 77 ______________ Installation ______________ Connection Operating Instructions ______________ Commissioning ______________ Operation and configuration ______________ Operation ______________ Integration in TIA ______________ Maintenance and servicing Alarm, error and system...
  • Page 2 Trademarks All designations marked with ® are registered trademarks of Siemens AG. Other designations in this documentation might be trademarks which, if used by third parties for their purposes, might infringe upon the rights of the proprietors.

  • Page 3: A5E00339979

    Preface Preface Purpose of this manual This manual provides information based on the requirements defined by DIN 8418 regarding mechanical engineering documentation. This information relates to the device, its place of use, transport, storage, installation, use and maintenance. This manual is intended for the following target groups: •...
  • Page 4 SIMATIC Panel PC IL77, QuickStart with the following information: – Commissioning – Legal information • SIMATIC Panel PC IL 77, Operating Instructions • SIMATIC Panel PC 670 V2 Operating Instructions for Control Unit, SIMATIC Panel PC 870 V2, Operating Instructions for the Control Unit with the following information: –...
  • Page 5 Registered trademarks All names labeled with ® symbol are registered trademarks of Siemens AG. Other names used in this documentation may be trademarks, the use of which by third parties for their own purposes could violate the rights of the owner.
  • Page 6 Further support Representatives and offices If you have any further questions relating to the products described in this manual, please contact your local representative at the SIEMENS branch nearest you. You local representative can be found under: "http://www.siemens.com/automation/partner" Training center We offer relevant courses to simplify your introduction to the world of automation systems.
  • Page 7 +49 (0) 180 5050-222 +49 (911) 895-7777 Fax: Fax: +49 (0) 180 5050-223 +49 (911) 895-7001 E-Mail: E-mail: – adsupport@siemens.com GMT: +1:00 GMT: +1:00 Europe/Africa (Nuremberg) America (Johnson City) Asia/Pacific (Beijing) Authorization Technical Support and Authorization Technical Support and Authorization...
  • Page 8 Panel PC IL 77 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 9: Table Of Contents

    Table of contents Preface ................................i Safety notes and general information ..................... 1-1 Safety notes ..........................1-1 General Notes ..........................1-3 Description.............................. 2-1 Application features ........................2-1 Design ............................2-2 Technical features........................2-3 Planning deployment ..........................3-1 Overview ............................ 3-1 Unpacking and checking the delivery unit ................. 3-2 Noting the identification information...................
  • Page 10 Table of contents 5.5.3 USB ............................5-6 Connecting the power supply..................... 5-7 AC uninterruptible power supply ....................5-9 Commissioning ............................6-1 Overview ............................ 6-1 Switching on the device ......................6-2 Setting up the Microsoft Windows operating system ..............6-2 Installing drivers and applications ....................6-3 Windows 2000..........................
  • Page 11 Table of contents 10.2.7 Changing processors and heat sinks..................10-16 10.2.8 Replacing the backup battery ....................10-18 10.2.9 Installing / removing the power supply module..............10-19 10.2.10 Separating the control unit and computer unit ............... 10-21 10.2.11 Connecting an external monitor ..................... 10-25 10.3 Installing software ........................
  • Page 12 Panel PC IL 77 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 13: Safety Notes And General Information

    Safety notes and general information Safety notes Warning Emergencies If the device malfunctions, remove the power cable immediately and contact your nearest customer service representative. Malfunctions can occur when the operator controls or power cable are damaged or when liquids or foreign objects penetrate the device. Caution Please follow the safety instructions on the back of the cover page in this documentation.
  • Page 14 Safety notes and general information 1.1 Safety notes Battery This device is equipped with a backup battery. Batteries may only be exchanged by qualified personnel. Caution There is the risk of an explosion if the battery is not exchanged as directed. Replace only with the same type or with an equivalent type recommended by the manufacturer.

  • Page 15: General Notes

    Safety notes and general information 1.2 General Notes High frequency radiation Caution Unintentional operating situation High frequency radiation, e.g. from cell phones, can cause unintentional operating situations under some circumstances. For more details, consult the technical data in the "EMC Requirements"...
  • Page 16 Before transporting the device, wait at least 20 seconds to allow the drive to stop completely. Updates Regularly check if hotfixes for your device are available at the Internet site of Siemens AG. Processor and CD-ROM drive Caution Danger of overheating the processor! Do not activate the "Silent mode"...
  • Page 17 Safety notes and general information 1.2 General Notes Faulty pixels in the display At present, the manufacturing process of modern displays does not guarantee that all pixels of the display will be perfect. A small number of faulty pixels in the display, is therefore unavoidable.
  • Page 18 Panel PC IL 77 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 19: Description

    Description Application features Introduction The Panel PC IL provides a high standard of quality based on the protection type of the control unit, high-level EMC and CE certification for industrial application. The device is designed for 24 hour operation. Further information is available in the section "Ambient and Environmental Conditions of the "Specifications"...

  • Page 20: Design

    Description 2.2 Design Design The device serves as a base for PC-based HMI devices, the Panel PCs. In comparison to Panel PC 670 and Panel PC 870, Panel PC IL77 meets the basic requirements for industrial compatibility and provides high performance at low cost. The device consists of the control unit with a key or touch panel and the computer unit.

  • Page 21: Technical Features

    Description 2.3 Technical features Technical features General features Processor - Intel® Pentium 4 2.4 GHz - Intel® Celeron 2.0 GHz Chipset Intel 865G 256 MB = 2 X 128 MB SDRAM 512 MB = 2 X 256 MB SDRAM 4 slots, 4 GB maximum Slots Expansion 3x PCI 175 mm length top slot can be used for WinAC Slot module...
  • Page 22 Description 2.3 Technical features Ports Installed via expansion cards: PROFIBUS / MPI CP 5611 compatible Ethernet LAN 10/100/1000 Mbps 4x USB 2.0 high current, external 2x USB 2.0 high current available, internal via male connector Serial ports COM1 V.24 Parallel ports LPT1 Keyboard PS/2...

  • Page 23: Planning Deployment

    Planning deployment Overview Introduction This section describes the first steps after unpackaging, the permitted mounting positions and the fixation. This section describes the necessary considerations for EMC. Field of application The Panel PC is an industry-standard PC platform for demanding tasks in the field of PC- based automation.

  • Page 24: Unpacking And Checking The Delivery Unit

    Planning deployment 3.2 Unpacking and checking the delivery unit Unpacking and checking the delivery unit Procedure 1. Upon delivery, check the packaging for damage incurred during transport. 2. If any transport damage is present at the time of delivery, lodge a complaint at the shipping company in charge.

  • Page 25: Noting The Identification Information

    The device is designed as a built-in model with front-sided Protection Class IP 65. Ensure compliance with the EN 61000-4-2 standard by installing the device in grounded metal cabinets, e.g. MC cabinets, Siemens catalog NV21. Note Please refer to the appendix for for more information concerning the EMC requirements.

  • Page 26: Mounting Positions And Fastening

    Planning deployment 3.5 Mounting positions and fastening Installing the device according to EMC guidelines Principles of interference-free operation: • Installing the controls according to EMC guidelines • Using interference immune cable Note The instructions "Guidelines for the assembly of interference immune programmable logic controllers"...

  • Page 27: Approved Mounting Position

    Planning deployment 3.5 Mounting positions and fastening • Also provide enough free space to add on to the device. • Equip the switchgear cabinet with struts for stabilizing the installation cut-out. Install struts where necessary. • Avoid extreme environmental operating conditions. Protect your device against dust, moisture and heat.

  • Page 28: Degree Of Protection

    Planning deployment 3.6 Installation cut-out 3.5.4 Degree of protection Principle In general: The degree of protection depends on the method of attachment. Caution The IP65 degree of protection is only guaranteed with a plate thickness of ≥ 2 mm. Note that the deviation of the installed front panel from the horizontal in relation to the outer dimensions of the device should not exceed 0.5 mm.

  • Page 29: Dimensions

    Planning deployment 3.6 Installation cut-out 3.6.2 Dimensions The following illustrations show the dimensions for the installation cut-out. 10,5 mm Drill holes for the screws and pressure points for the clamp screws Control units With key panels 12" TFT — — 15"...
  • Page 30 Panel PC IL 77 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 31: Installation

    Installation Securing with clamps Range of validity Skip this step if you have selected "screw mounting." Requirements • The installation cut-out has been made. • Clamp from the options. Clamp and grub screws are included in the contents of delivery. Figure 4-1 Clamp assembly Procedure...

  • Page 32: Dimensions

    Installation 4.3 Dimensions Requirements The installation cut-out has been made. Procedure 1. Please follow the mounting guidelines. 2. Drill suitable holes at the prepared installation cut-out in accordance with the specifications for L4 and L5, as shown in the installation cut-out in the dimension diagrams.

  • Page 33: Connection

    Connection Overview Introduction Once you have mounted the device, connect it. Warning Do not touch power lines or data transmission lines during electrical storms and do not connect any cables. Unplug the power cable from the socket to be sure the electricity is disconnected. Caution Connection sequence Follow the described sequence when connecting the device to avoid damaging it.

  • Page 34: Ports

    Connection 5.2 Ports Ports 5.2.1 Front ports Introduction The USB port is located under the sealed cover on the front next to the control elements and displays. The USB port can be used to connect peripherals such as an external keyboard or an external mouse.

  • Page 35: Rear Ports

    Connection 5.2 Ports 5.2.2 Rear ports Interfaces Arrangement of the Ports Name Description KEYBOARD Connection for a PS/2 keyboard Mouse Connection for a PS/2 mouse USB 2.0 Connector for USB devices COM 1 Serial port, 9-pin Cannon plug LPT 1 Parallel port, 25-pin Cannon socket VGA connection...

  • Page 36: Equipotential Bonding

    Connection 5.3 Equipotential bonding Power supply Position of the IEC power connector Description IEC power connector (2) for the AC power supply to the device. The maximum permitted power range is 120 V AC to 230 V AC. Equipotential bonding Differences in potential Differences in potential arise between separated system parts, which in some cases leads to high equalization currents.

  • Page 37: Connecting Equipotential Bonding

    2:2001. Using shielded cables and metal connectors for peripherals. Otherwise, the specified norms and specifications declared by Siemens AG are no longer valid. Fix the plugs of the interface cables to the PC housing with screws. This improves the electrical shielding.

  • Page 38: Usb

    Connection 5.5 Connecting peripherals 5.5.3 Introduction Readily available USB peripherals can be easily and flexibly connected via the USB port. You can connect a USB keyboard and a USB mouse, for example. If a USB keyboard features a USB port (USB hub) itself, you can connect other USB peripherals, such as a mouse, directly to the keyboard.

  • Page 39: Connecting The Power Supply

    Connection 5.6 Connecting the power supply Procedure 1. Insert the USB cable into the USB port. The device is automatically detected by the Plug & Play operating system. The operating system may prompt you to install a driver when necessary. Connecting the power supply Principle The device can be optionally operated on 120 or 230 V.
  • Page 40 Connection 5.6 Connecting the power supply 120V power supply Use a flexible cable with the following characteristics: • UL approval • CSA label • Type STJ with three conductors • At least 18 AWG conductor cross-section • Maximum 4.5 m length •...

  • Page 41: Ac Uninterruptible Power Supply

    62040-3. Note More information is available in the internet at "http://www.ad.siemens.de" under the heading "Products & Solutions." Click on "Service & Support" under "Services" and search for the article ID "17241008" on the "Product Support" page. At the end of the article there is a link to the document, "UPS Classification Based On Operational Performance".
  • Page 42 Panel PC IL 77 5-10 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 43: Commissioning

    Connect the I/O modules using shielded cable and metal plugs. Otherwise, the specified norms and specifications declared by Siemens AG are no longer valid. Fix the plugs of the interface cables to the PC housing with screws. This improves the electrical shielding.

  • Page 44: Switching On The Device

    Commissioning 6.2 Switching on the device Switching on the device Procedure 1. Plug the power plug of the supplied power supply cable in the AC/DC power supply connector of the device. 2. Screw-mount the power plug lock (1). Figure 6-1 Interlock the power plug 3.

  • Page 45: Installing Drivers And Applications

    Commissioning 6.4 Installing drivers and applications Installing drivers and applications Introduction After the device is restarted, different dialogs appear on the screen. Drivers and applications can be installed from these dialogs. Additional hardware and software components You can install and configure additional hardware and software components such as a network.
  • Page 46 Commissioning 6.4 Installing drivers and applications 2. In the "Panel Wizard Touch" dialog, click on the screen size that corresponds to your device. The screen resolution will be set for your device. Figure 6-3 Panel Wizard Touch, selection of the screen size The next step only applies to control units with touch screen panels.

  • Page 47: Operation And Configuration

    Commissioning 6.4 Installing drivers and applications 4. The following only applies to control units with key panels: Exit the operating system session and restart the device. Otherwise the "Security features" from "KeyTools" or "KeyHook" will not be activated. Warning Use "KeyTools" as described in the "Additional Drivers and Applications" section of the "Operation and Configuration"...

  • Page 48: Windows 2000

    Updates will then no longer be performed automatically on the device via the Internet. Notice When the check box is activated, updates will be installed automatically on the device via the Internet even when they have not be released by Siemens AG. Panel PC IL 77 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 49: Operation And Configuration

    Caution Using shielded cables and metal connectors for peripherals. Otherwise, the specified norms and specifications declared by Siemens AG are no longer valid. Secure the plugs of the interface cables to the PC housing with screws. This improves the electrical shielding.

  • Page 50: Bios Settings

    Operation and configuration 7.1 Normal operation Caution If moisture condensation occurs, wait at least about 12 hours before you switch on the device. 1. Connect the device to the power mains. 2. Plug the power supply cable of the device into a socket with a grounded protective conductor.

  • Page 51: Additional Drivers And Applications

    Operation and configuration 7.2 Additional drivers and applications Additional drivers and applications 7.2.1 Overview The necessary drivers and applications are contained in the supplied "Documentation & Drivers" CD. Caution Do not turn off the device during the installation of drivers and applications. Otherwise parts of the software which are necessary for trouble-free operation will be lost.

  • Page 52: Keytools

    Operation and configuration 7.2 Additional drivers and applications Special features Warning Inadvertent operation If you touch the touch screen while configuring it or if the screen saver is active, the SIMATIC process visualization software, e.g. ProTool/Pro, will carry out the functions which happen to be behind it.

  • Page 53: Systemguard

    Silent Fan controller. You can set parameters to optimize the noise level of the device. Notice SystemGuard is a freeware tool for which Siemens AG offers no technical support. Please read the notes in the SystemGuard documentation. The documentation is available in the Internet at "http://www.fujitsu-siemens.de".

  • Page 54: Touchinput

    Operation and configuration 7.2 Additional drivers and applications 7.2.5 TouchInput Start "TouchInput" symbol on the desktop. Function TouchInput provides a screen keyboard. On the screen keyboard, the characters are entered directly on the touch screen or with the mouse. Figure 7-3 TouchInput 7.2.6 CheckLanguageID...

  • Page 55: Multilingual Setting For The Operating System

    Operation and configuration 7.2 Additional drivers and applications Figure 7-4 CheckLanguageID • SystemDefaultLangID: System language • UserDefaultLangID: User language • UserDefaultUILangID: User interface language Notice All three languages displayed should be assigned to the same ID. 7.2.7 Multilingual setting for the operating system Windows 2000 MultiLanguage enables users to set the language of the GUI to their individual preference.
  • Page 56 Panel PC IL 77 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 57: Operation

    Operation Operator controls On / Off switch On / Off switch Description The device is on when the power switch (1) is in position "0". Voltage is supplied to the device even when it is switched off. Warning The On / Off switch cannot be used to isolate the device from mains! "Soft Power"...

  • Page 58: Operator Controls On Key Panels

    Operation 8.2 Operator controls on key panels Operator controls on key panels 8.2.1 Overview The device has the following keypads: • 2 x 8 vertical keypads with softkey functions • 2 x 10 horizontal keypads with function keys F1 -F20 The number of keys, their labeling and function is the same on all key panels.

  • Page 59: Keyboard

    Operation 8.2 Operator controls on key panels 8.2.2 Keyboard Principle The layout of the membrane keyboard is "English/USA international." Warning Inadvertent operation If you activate several keys simultaneously, a malfunction on the device cannot be excluded. Activate function keys and softkeys only in sequence! Use "KeyTools" as described in the chapter "Additional Drivers and Applications."...
  • Page 60 Operation 8.2 Operator controls on key panels Control keys The control keys activate editing functions and control functions in different applications: Figure 8-3 Control keys Backspace Insert Delete Tabulator Help Cancel Acknowledge Enter Toggling between small case letters and large case letters Toggling between the pre-defined key assignment and special characters, arithmetic symbols and signs <CTRL>...
  • Page 61 Operation 8.2 Operator controls on key panels Alphanumeric keys Enter letters, special characters, blank spaces and underline using the alphanumeric keys. Figure 8-4 Alphanumeric keys Underline Blank space Toggling between lowercase and uppercase letters Enter the lower case letters using the pre-defined assignment of the alphanumeric keys. To enter an upper case letter, proceed as follows: 1.
  • Page 62 Operation 8.2 Operator controls on key panels Numeric keys Enter the numerals "0" to "9" and special characters, e.g. the decimal point, using the pre- defined assignment of the numeric keys. Figure 8-5 Numeric keys Enter special characters, arithmetic signs and signs Special characters, arithmetic signs and signs are also assigned to most of the alphanumeric and numeric keys.
  • Page 63 Operation 8.2 Operator controls on key panels Cursor keys Navigate, scroll or move the writing mark using the cursor keys. The cursor keys correspond to the usual keys of the PC keyboard. Figure 8-6 Cursor keys <Left> key <Up> key <Right>...

  • Page 64: Labelling Function Keys And Softkeys

    Operation 8.2 Operator controls on key panels 8.2.3 Labelling function keys and softkeys Area of validity This section applies only to control units with key panels. Introduction The control unit has two horizontal and two vertical keypads Assign user specific functions to the keys as needed.

  • Page 65: Integrated Mouse

    Operation 8.3 Operator controls for touch screen panels 3. Insert the labeling strips into the slots provided on the rear side of the control unit. Figure 8-7 Rear side of the control unit with connectors and slots for the labeling strips 8.2.4 Integrated mouse The position on which you press the middle round button determines the direction in which...

  • Page 66: Touch Screen

    Operation 8.3 Operator controls for touch screen panels Figure 8-8 Example of a 15" touch screen panel Display USB port 8.3.2 Touch screen The display is sensitive to touch and application-specific surface elements, e.g. a button, appear on the screen. By tapping the button with your finger, the function assigned to the button is activated.

  • Page 67: Cd-Rom Drive

    Operation 8.4 CD-ROM drive CD-ROM drive Introduction You can use the CD-ROM drive to install software during commissioning or when servicing a device. Figure 8-9 CD-ROM drive Access LED Eject key Emergency removal aperature Tray Emergency removal An emergency removal involves removing a CD when the tray is blocked or there is no power for the drive.
  • Page 68 Panel PC IL 77 8-12 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 69: Integration In Tia

    You require suitable software for this: STEP7, WinCC, ProTool, WinCC flexible, WinAC, SIMATIC NET. Further information For further information, refer to the catalog and to the online ordering system from Siemens A&D. Internet address: https://mall.ad.siemens.com PROFIBUS/MPI interface and WinAC card Note You can use a CP 5613 communication module for the PROFIBUS/MPI interface.
  • Page 70 Panel PC IL 77 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 71: Maintenance And Servicing

    Maintenance and servicing 10.1 Maintenance 10.1 Scope of maintenance The device is designed to require little service. You should nevertheless clean the membrane keyboard on key panels. Cleaning agents Use dish soap or foaming screen cleaner only as cleaning agents. Caution Do not clean the device with agressive solvents or scrubbing agents or with pressurized air or steam cleaner.

  • Page 72: Opening The Device

    Notice Note the EGB instructions. Limitation of Liability All technical specifications and licenses apply only to expansions approved by SIEMENS. No liability can be accepted for impairment of functions caused by the use of devices and components of other manufacturers.
  • Page 73 Maintenance and servicing 10.2 Installing and removing hardware components Opening the device Accessing expansion modules Remove the four screws (1). Remove the 2 screws (2). Lift the lid up and remove it. Panel PC IL 77 10-3 Operating Instructions, Edition 10/2004, A5E00339979-01...
  • Page 74 Maintenance and servicing 10.2 Installing and removing hardware components Access to memory modules, processor, heat sinks, backup battery and power supply Remove the three screws (1). Remove two screws (2) from the CD-ROM drive. Tilt the cover (1) CD-ROM drive (2) upward.
  • Page 75 Maintenance and servicing 10.2 Installing and removing hardware components Close the device. Observe the following when closing the device: • No cable should be between the fan and the heat sink. • No cable should lay on the heat sink. Figure 10-1 Closing the device, cable arrangement Panel PC IL 77...

  • Page 76: View Of Internal Components When Device Is Open

    Maintenance and servicing 10.2 Installing and removing hardware components 10.2.3 View of internal components when device is open The following components can be seen when the device is open: Figure 10-2 Components Power supply Processor with fan Slot for a memory modules Hard disk drive Back up battery under the ribbon cable Motherboard...

  • Page 77: Installing / Removing Memory Modules

    Maintenance and servicing 10.2 Installing and removing hardware components 10.2.4 Installing / removing memory modules Memory expansion The motherboard is equipped with four slots for Memory modules available. You can therefore expand the memory capacity of the device to a maximum of 4 GB. Depending on the variant you have ordered, the basic configuration may include 2 X 128 MB SDRAM or 2 X 256 MB SDRAM.

  • Page 78: Pci / Winac Cards

    Maintenance and servicing 10.2 Installing and removing hardware components Removing a memory module Steps for removing a memory module Open the device Snap the interlocks (1) to the side. Pull the memory module out of the slot Close the device. Display of the current memory configuration Changes to the memory expansion are automatically detected.
  • Page 79 Maintenance and servicing 10.2 Installing and removing hardware components 10.2.5.2 Installing expansion modules PCI card Steps for installing a PCI card: 1 Open the device 2 Remove the relevant steel slot cover (1) 3 Insert the expansion module (2) into the relevant slot.
  • Page 80 Maintenance and servicing 10.2 Installing and removing hardware components WinAC card Further information is available in the section "WinAC Card" of the "Integration in TIA" chapter. Steps for installing a WinAC card: Open the device. Remove the frame with the card retainer (2, 3): remove the 2 retaining screws (1) of the threads from the outside.
  • Page 81 Maintenance and servicing 10.2 Installing and removing hardware components Place the WinAC cover plate (1) over the WinAC card from the right. Ensure that the WinAC card is inserted in the guide rail (2). Insert the WinAC card into the upper slot.

  • Page 82: Drives

    Maintenance and servicing 10.2 Installing and removing hardware components Notes on the allocation of resources The upper two slots provide non-shared interrupts for WinAC cards. If the new expansion module requires exclusive resources, disable functions on the motherboard as required. You can disable functions in BIOS Setup in the "Peripheral Configuration"...
  • Page 83 Maintenance and servicing 10.2 Installing and removing hardware components 4. Detach the IDE plug (1) and the power supply plug (2). Figure 10-4 Drive without housing 5. Loosen the 4 screws (3) that secure the drive to the base sheet metal. 6.
  • Page 84 Maintenance and servicing 10.2 Installing and removing hardware components The drive is now fully removed. Figure 10-5 Removed drive Reverse the procedure to install the drive. 10.2.6.2 Exchanging a hard disk Procedure 1. Open the device. 2. Detach the plug (1) from the motherboard. Figure 10-6 Ribbon cable and IDE cable on the motherboard Panel PC IL 77...
  • Page 85 Maintenance and servicing 10.2 Installing and removing hardware components 3. Remove the 4 screws (1) while securely holding the retaining frame (2). Figure 10-7 Removing the hard disk 4. Remove the drive from the retaining frame. 5. Loosen the 4 screws (1) that secure the hard disk (2) to the retaining frame. Figure 10-8 Removed hard disk 6.

  • Page 86: Changing Processors And Heat Sinks

    Maintenance and servicing 10.2 Installing and removing hardware components 7. Detach the plug (1) from the drive. Figure 10-9 Hard disk connector Reverse the procedure to install the drive. Caution Pin connections The plug (1) is connected to the drive via the circuit board (2). Ensure that the pins of the circuit board are correctly aligned to the left when inserted into the drive (3).
  • Page 87 Maintenance and servicing 10.2 Installing and removing hardware components 3. The heat sink retainer is hooked into the base frame from below. Unhook the heat sink retainer and lift it out. 4. Lift out the heat sink (3). The processor is now accessible. 5.

  • Page 88: Replacing The Backup Battery

    Maintenance and servicing 10.2 Installing and removing hardware components 10.2.8 Replacing the backup battery Introduction A 3.6 V Lithium battery acts as a backup battery for the hardware clock when the device is disconnected from the mains. It saves the configuration data as well as the system time. The battery can last several years due to the low power consumption of the clock and the high capacity of the Lithium battery.

  • Page 89: Installing / Removing The Power Supply Module

    Maintenance and servicing 10.2 Installing and removing hardware components Procedure Steps for replacing the battery Open the device Open the terminal clamp (1). The backup battery will pop slightly out of the holder. Lift out the backup battery (2). Insert the new backup battery at an angle and push it under the terminal strip (3).
  • Page 90 Maintenance and servicing 10.2 Installing and removing hardware components Procedure Steps for removing and installing the power supply module Remove the 2 screws (1). Remove the screws (1). Slide the power supply module (2). Lift out the power supply module (2).

  • Page 91: Separating The Control Unit And Computer Unit

    Maintenance and servicing 10.2 Installing and removing hardware components 10.2.10 Separating the control unit and computer unit Introduction The control unit is separated from the computer unit to carry out repairs or to replace the control unit, for example. Procedure 1.
  • Page 92 Maintenance and servicing 10.2 Installing and removing hardware components 8. The next two steps apply to control units with 12" touch panels: Loosen the 2 screws (1) that secure the computer unit to the control unit. Figure 10-13 Separating a 12'' touch screen from the computer unit A fastening rail (2) with 2 female threads is located on the control unit for screws (1).
  • Page 93 Maintenance and servicing 10.2 Installing and removing hardware components 10. The next two steps only apply to control units that do not have 12" touch panels: Loosen all screws (1) which attach the computer unit to the rear of the control unit. Figure 10-15 Separating the control unit from the computer unit The control unit and the computer unit are connected to each other by a hinge joint (2) to the left of the illustration.
  • Page 94 Maintenance and servicing 10.2 Installing and removing hardware components • Check the switch settings (1). Ensure that the switch is set to match the settings in the following table. Figure 10-16 Separating the control unit from the computer unit, switch settings and connections Table 10-1 Switch settings for the various control units Switch...

  • Page 95: Connecting An External Monitor

    Maintenance and servicing 10.2 Installing and removing hardware components • When rejoining the computer unit and the control unit, ensure that the ribbon cable is not pinched. Figure 10-17 Separating from the control unit from the computer unit, ribbon cable 10.2.11 Connecting an external monitor Introduction...

  • Page 96: Installing Software

    Maintenance and servicing 10.3 Installing software Procedure 1. Isolate the device from mains and switch the monitor off. Caution Damage to the device! Ensure that the device and the monitor are switched off. 2. Plug the monitor cable into the VGA socket. 3.

  • Page 97: Supplied Software Cds

    Maintenance and servicing 10.3 Installing software Procedure 1. Format and partition the hard disk as required. 2. Transfer the saved data back to drives C and D using the backup utility. Use the Restore CD, for example, to transfer the original image back to the device's hard disk. 3.

  • Page 98: Restoring The Software To Factory State Using The Restore Cd

    Maintenance and servicing 10.3 Installing software 10.3.3 Restoring the software to factory state using the Restore CD Introduction The Restore CD (not included in all delivery versions) can be used to restore the factors setting of the software. The CD contains the necessary images and tools for transferring the factory software to the hard disk drive of your PC.

  • Page 99: Operating System Not Installed

    You must integrate the required software components yourself if you install an operating system not offered by Siemens AG. Note the following in this regard: — The device has features that a standard PC does not, for example, a touchscreen and front panel function keys.

  • Page 100: Servicing And Spare Parts

    Maintenance and servicing 10.4 Servicing and spare parts 10.4 Servicing and spare parts 10.4 The following replacement parts are available for the device: Replacement part Order No. 12" touch panel complete 15" touch panel complete 19" touch panel complete 12" touch panel complete 15"...

  • Page 101: Alarm, Error And System Messages

    Alarm, error and system messages 11.1 BIOS error messages 11.1 Introduction This chapter contains a selection of alarms, error messages and troubleshooting information. Self-test POST During booting, the BIOS first performs a Power On Self-Test or POST. This checks to ensure that certain device components are functioning properly.

  • Page 102: Motherboard Error Messages

    Alarm, error and system messages 11.2 Motherboard error messages 11.2 Motherboard error messages 11.2 Error diagnostics The manual for the motherboard contains information about error messages originating from the motherboard. Note For information on error messages from the operating system or programs, refer to the corresponding manuals.

  • Page 103: Troubleshooting And Faqs

    Troubleshooting and FAQs 12.1 General problems 12.1 This chapter provides you with tips on how to locate and troubleshoot common problems. Problem Possible cause To correct or avoid error The device is not There is no power supply Check the power supply, the power cord or the power plug. operational.

  • Page 104: Problems With Third-Party Modules

    • computer. If the error no longer occurs, the third-party levels are not adhered to module was the cause of the fault. Replace this module with a Siemens module or contact the module supplier. Different connector pin • assignments Force a “Reset Configuration” using the BIOS setup.

  • Page 105: Systemguard Errors

    SystemGuard errors 12.3 Notice SystemGuard is a freeware application for which Siemens AG offers no technical support. Please read the notes in the SystemGuard documentation. The documentation is available in the Internet at "http://www.fujitsu-siemens.de". Enter "SystemGuard" as a search key.
  • Page 106 Panel PC IL 77 12-4 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 107: Technical Data

    Technical data 13.1 Specifications 13.1 13.1.1 EMC requirements Standards EMC requirements EN 61000-6-4 EN 61000-6-2 Emitted interference AC EN 55011 Class A EN 61000-3-2 Class D EN 61000-3-3 Noise immunity: IEC 61000-4-4 ± 2 kV, burst Mains borne disturbance variables on supply lines IEC 61000-4-5 ±...

  • Page 108: General Specifications

    Technical data 13.1 Specifications 13.1.2 General specifications Color display 12" TFT 15" TFT 12" TFT 15" TFT 19" TFT touch screen touch screen touch screen Resolution 800 x 600 1024 x 768 800 x 600 1024 x 768 1280 x 1024 Lifetime 50,000 h for 24 hours per day usage, temperature dependent Backlighting...
  • Page 109 Technical data 13.1 Specifications Motherboard Processor Chipset: Intel 865G - Intel® Pentium 4 2.4 GHz - Intel® Celeron 2.0 GHz 4 slots for 128 MB, 256 MB, 512 MB, 1 GB Maximum 4 GB of memory Free expansion slots 3 x PCI 175 mm length top slot can be used for WinAC Slot module Maximum permitted power consumption Maximum 12 W per slot...

  • Page 110: Ambient And Environmental Conditions

    Technical data 13.1 Specifications 13.1.3 Ambient and environmental conditions Electromagnetic compatibility EN 61000-6-4/EN 55022, EN 61000-6-2 / (EMC) EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6 Mechanical conditions Tested according to Vibration load during operation 10 to 58 Hz: 0.0007 in, 58 to 200 Hz: 0.01 oz IEC 60068-2-6 Shock load during operation 1 g, 30 ms, 3 shocks...

  • Page 111: Dimensional Drawing Of The Device

    Technical data 13.2 Dimensional drawing of the device 13.2 Dimensional drawing of the device 13.2 Figure 13-1 Dimensional drawing of the device Control units With key panel 12" TFT 15" TFT With touch screen panel 12" TFT 15" TFT 19" TFT in mm 1) Additional with CD-ROM drive: + 28 mm = + 1.102 inches 13.3...
  • Page 112 Technical data 13.3 Keyboard table Name Code (Hex) 0x Check box Display/function L Shift/R Shift R Alt © R Alt+L Shift/R Shift ¢ L Ctrl/R Ctrl Copy — L Shift/R Shift R Alt ð R Alt+L Shift/R Shift Ð — L Shift/R Shift R Alt é...
  • Page 113 Technical data 13.3 Keyboard table Name Code (Hex) 0x Check box Display/function R Alt+L Shift/R Shift Ó L Ctrl/R Ctrl Open — L Shift/R Shift R Alt ö R Alt+L Shift/R Shift Ö L Ctrl/R Ctrl Print — L Shift/R Shift R Alt ä...
  • Page 114 Technical data 13.3 Keyboard table Name Code (Hex) 0x Check box Display/function L Shift/R Shift R Alt æ R Alt+L Shift/R Shift Æ L Ctrl/R Ctrl — L Shift/R Shift R Alt ¡ R Alt+L Shift/R Shift ¹ — L Shift/R Shift R Alt ²...
  • Page 115 Technical data 13.3 Keyboard table Name Code (Hex) 0x Check box Display/function R Alt ¥ — L Shift/R Shift R Alt × R Alt+L Shift/R Shift ÷ — L Shift/R Shift R Alt « — L Shift/R Shift R Alt »...
  • Page 116 Technical data 13.3 Keyboard table Name Code (Hex) 0x Check box Display/function L Shift/R Shift L Ctrl/R Ctrl — L Shift/R Shift L Ctrl/R Ctrl — L Shift/R Shift L Ctrl/R Ctrl — L Shift/R Shift L Ctrl/R Ctrl — L Shift/R Shift L Ctrl/R Ctrl —...
  • Page 117 Technical data 13.3 Keyboard table Name Code (Hex) 0x Check box Display/function Num Lock — Num Lock Keypad / — Keypad / Keypad * — Keypad * Keypad - — Keypad - Keypad + — Keypad + Keypad Enter — Keypad Enter Keypad 1 End —...
  • Page 118 Panel PC IL 77 13-12 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 119: Detailed Descriptions

    Overview of the Panel PC IL 77 motherboard 14.1 The Panel PC IL 77 contains the Fujitsu-Siemens Premium Motherboard D1562-C. Further information is available in the manual for the motherboard on the "Documentation and Drivers" CD and in the Internet at "http://www.fujitsu-siemens.de".

  • Page 120: System Resources

    Detailed descriptions 14.3 System resources 14.3 System resources 14.3 14.3.1 Currently allocated system resources The system resources (hardware address, memory configuration, IRQ, DMA channel) are assigned dynamically by the Windows OS, depending on the hardware configuration, drivers and connected peripheral devices. Dialogs show the current allocation of the system resources or existing conflicts.

  • Page 121: Bios Setup

    Box PC, for example, the following screen appears after booting: Phoenix cME FirstBIOS Desktop Pro Copyright 1985-2004 Phoenix Technoligies Ltd. Copyright 2003-2004 Fujitsu Siemens Computers Version 5.00 R2.XX.1562.01(XX je nach Version) Intel Pentium 4 X.XX GHz (X.XX je nach Prozessor) 640K System RAM Passed 2.

  • Page 122: Bios Setup Default Settings

    Detailed descriptions 14.4 BIOS Setup 14.4.3 BIOS Setup default settings Panel PC IL 77 default settings The default settings of the BIOS Setup may reset in some circumstances, for example, when the backup battery is exchanged or when the BIOS is update. The BIOS default settings, however, do not correspond to the standard settings of the device.

  • Page 123: Certificates And Guidelines

    Appendix A Certificates and guidelines A.1.1 Guidelines and declarations Notes on the CE Label The following applies to the SIMATIC product described in this documentation: Notes for Sweden, Norway, Finland Caution Forsiktig Apparatet må tilkoples jordet stikkontakt. Varo Laite on liitettävä suojamaadoituskoskettimilla varustettuun pistorasiaan. Guidelines for Handling Electrostatic Sensitive Devices (EMC) AC voltage supply The devices with AC power supply fulfill the requirements of the EC directive "89/336/EEC...
  • Page 124 DIN ISO 9001 certificate The quality assurance system for the entire product process (development, production, and marketing) at Siemens fulfills the requirements of ISO 9001 (corresponds to EN29001: 1987). This has been certified by DQS (the German society for the certification of quality management systems.)
  • Page 125 Siemens AG. The correction of interference caused by such unauthorized modification, substitution or attachment will be the responsibility of the user.
  • Page 126 Detailed descriptions 14.4 BIOS Setup ESD components are destroyed by voltage and energy far below the limits of human perception. Such voltage can occur even when components or modules are touched by a person who is not charged with electrostatic energy. ESD components which were subject to such voltage are usually not recognized immediately as being defective, because the malfunction does not occur until after a longer period of operation.
  • Page 127 Detailed descriptions 14.4 BIOS Setup Shipping modules susceptible to electrostatic discharge Always store or ship ESD components in conductive packaging, e.g. metallized plastic boxes or metal cans. Leave the components and parts in their packaging until installation. If the packaging is not conductive, wrap the ESD component in a conductive material, e.g. rubber foam, ESD bag, household aluminum foil, or paper, before packing.

  • Page 128: Abbreviations

    Detailed descriptions 14.4 BIOS Setup Abbreviations ANSI American National Standards Institute ASCII American Standard Code for Information Interchange Width BIOS Basic Input Output System CD-ROM Compact Disc – Read Only Memory Central Processing Unit Direct Current DHCP Dynamic Host Configuration Protocol Domain Name Service Distributed I/Os Data Source Name...

  • Page 129: Glossary

    Detailed descriptions 14.4 BIOS Setup Glossary Application An application is a program which is put directly on the operating system MS-DOS or windows. An application on the PC/PG, for example, is STEP 7. Automation device (AD) The programmable automation devices (AD) of the SIMATIC S5 system consist of a central unit, one or several CPUs, and other modules, e.g.
  • Page 130 Detailed descriptions 14.4 BIOS Setup Drop down menu Menu bar on the upper edge of the screen. The menu commands are pre-set or can be set as drop down menus or pull down menus. Drop down menus roll down as soon as the cursor is moved over the menu title.
  • Page 131 Detailed descriptions 14.4 BIOS Setup LPT interface The LPT interface is a parallel centronic interface to which a printer is connected, for example. Plug and play Through plug and play, the computer configures itself automatically to be able to communicate with peripheral devices, e.g. screens, modems and printers. User connects a peripheral device: plug.
  • Page 132 Panel PC IL 77 A-10 Operating Instructions, Edition 10/2004, A5E00339979-01...

  • Page 133: Index

    Index Setup, 14-3 BIOS SETUP, 14-3 < BIOS Setup default settings, 14-4 <Shift> key, 8-5 Boot diskette, A-7 Boot options BIOS Setup, 14-3 Booting, A-7 12" variant, 3-5, 8-2 15" variant, 8-9 Cable connector, 10-21 Cache, A-7 Canada, 5-7 Abbreviations, A-6 Caring, 10-1 AC power supply, 5-9, A-1 Sensor, 10-1...
  • Page 134 Index Connecting, 1-2, 5-1, 5-4, 5-5, 5-6, 5-7, 6-1, 7-1, 8- Documentation & Drivers CD, A-7 7, 10-2, 10-25, A-2 Drive, 2-3 Connecting external keyboard, 8-7 Drivers, 10-29, A-9 Electrical connection, 1-2, 10-2 Installing, 10-29 Equipotential bonding, 5-4, 5-5 Drop down menu, A-8 I/O modules, 6-1, 7-1, A-2 DVD ROM, 13-3 Monitor, 10-25...
  • Page 135 Index Interface, 5-2, A-8, A-9 Interfaces field devices, 9-1 Keyboard, 5-3 Field of application, 3-1 Mouse, 5-3 Formatting, A-8 USB, 5-3 Function key, 8-3, 8-8, 13-2 Interference immunity, 3-3, 3-4 Labeling, 8-8 EMC compliant design, 3-4 Guidelines for Handling Electrostatic Sensitive Devices (EMC), 3-3 Interrupt, 14-2 Gender Changer, A-8...
  • Page 136 Index Minus sign, 8-6 PCI / AT format PCBs Module, A-7 Expansion, 10-8 Modules, 10-8 Period of warranty, 13-2 Modules susceptible to ElectroStatic Discharge, A-3 Peripherals, 5-5 Monitor, 5-5, 10-25 Connecting, 5-5 connecting, 5-5 Pixel, 1-5 Connecting, 10-25 Faulty pixel, 1-5 Motherboard, A-8 PLC, A-7 mounting, 4-1...
  • Page 137 Index High frequency radiation, 1-3 Sicherheitshinweise, A-1 RAM, 13-3, A-8 Signs, 8-6 RAM expansion, 2-3 Entering, 8-6 Range of validity, i SIMATIC S7, 9-1 Recovery CD, A-9 Integration, 9-1 Relative humidity, 13-4 Slot, 2-3 remove, 10-19 Soft Power key, 8-1 Power supply, 10-19 Softkey, 8-3, 8-8 Repairs, 10-1...
  • Page 138 Index Selection criteria, 5-9 Updates, 1-4 V.24 interface, A-9 Upper case letter, 8-5 VGA, 2-3, 5-3 Toggling to lower case letter, 8-5 Ports, 2-3, 5-3 USA, 5-7 USB, 2-4, 5-6, 13-3 Interfaces, 5-3 Ports, 2-4, 5-3 Specifications, 13-3 Warranty, 1-1 USB mouse, 8-9 Weight, 13-2 USB port, 5-2, 8-2, 8-9...

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