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Service Manual: H3-72-01 Model Type EEBD 6600.0 EKDG 6800.0 EKDG 6800.0-75 EKDG 6800.1 EKDG 6800.2 EDG 6600.0 EDG 6600.1 Sample of a model identification plate (until 06/2007) model identification plate (from 06/2007) Model name Model name Type of variation Date of production...
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General information on operation and the demonstration mode......69 Demonstration mode (EDG 6600.0 and EDG 6600.1) ........69 Demonstration mode (EKDG 6800.0 and EKDG 6800.0-75) ......70 Demonstration mode (EKDG 6800.1 and EKDG 6800.2) ........70 Demonstration mode (EEBD 6600.0) ..............70 Error and alarm messages...................
H3-72-01 Safety Danger! Repairs may only be carried out by a qualified electrician! Inexpert repairs may lead to risks and damages for the user! To prevent electric shocks, please observe the following tips: • In the event of faults, housing and frame may be live! •...
H3-72-01 General Depressurised steam cooking involves cooking food with a combination of steam and hot air. Gentle steam cooking at temperatures of between 40°C – 100°C optimally preserves vitamins and minerals as well as maintaining colours and natural aromas. Food does not dry out and nor will it burn or stick. Since only a relatively small amount of water needs to be heated, steam cooking means that a great deal of time and energy can be saved.
H3-72-01 Appliance overview EDG 6600.1 Control and display elements Supporting grid Oven temperature sensor Water tank Door seal Stainless steel baking tray Appliance door Perforated cooking pan Air vent slit Water filter (3 filters) Steam inlet 3.1.1 Control elements Operating mode Timer Adjusting knob Operating time and switch-off time...
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H3-72-01 3.1.2 Technical data Appliance dimensions Oven dimensions Niche dimensions Height 37,8 cm 25,0 cm 38,0 cm Width 54,8 cm 35,9 cm at least 58,0 cm Depth 55,1 cm 39,0 cm at least 55,0 cm Weight 47 kg Electrical connection Connection voltage 230V ~50 Hz Power...
H3-72-01 EDG 6600.0 Control and display elements Steam inlet Oven temperature sensor Supporting grid Door seal Water tank Appliance door Stainless steel baking tray Air vent slit Perforated cooking pan 3.2.1 Control elements Buttons / adjusting elements Switch-off time with a control light Operating time with a control lamp Knob...
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H3-72-01 3.2.2 Technical data Appliance dimensions Oven dimensions Niche dimensions Height 37.8 cm 25.0 cm 38.0 cm Width 54.8 cm 35.9 cm at least 58.0 cm Depth 55.1 cm 39.0 cm at least 55.0 cm Weight 47 kg Maximum load Electrical connection Connection voltage 230V ~50 Hz...
H3-72-01 EEBD 6600.0 Appliance door Grill/top heat Door seal Oven temperature sensor Hot air blower Steam inlet Illumination Supports Oven ventilating system Socket for the food probe Accessories Food probe Water tank Roasting grid Original baking tray Stainless steel baking tray Perforated cooking pan F r i ter a use...
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H3-72-01 3.3.1 Control elements Buttons / adjusting elements Displays Illumination Temperature Operating mode using steam Time / cooking time and timer Oven/food probe temperature Operating mode without any steam Adjusting knob Timer Operating time / Switch-off time Switching off Symbols Oven temperature Time Food probe temperature...
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H3-72-01 3.3.2 Appliance structure Floor heater Water tank 1.25 l Disc Door 1 Air temp. NTC 25°C/10kΩ 7 Water pump empty water below 80°C 8 Water pump suction 2 Protection against excessive temperatures Oven 135°C 9 Condenser water temperature 3 Temp. oven PT 500 PTC 25°C/550kΩ NTC 25°C/10kΩ...
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H3-72-01 Heating power Hot air heater: 2.2 kW Steam generator 1.4 kW Floor heater Top heat 1.2 kW Bottom heat 1.25 kW Grill 2.5 kW Total output 3.7 kW Electric supply Connection voltage 230 V ~50 Hz or 400 V 2N ~50 Hz Connected load 3.5 kW (230 V) / 2.2 kW...
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H3-72-01 Technical features • Clear text display with a program indicator • Climatic sensor • Limestone sensor • Permanent control of oven humidity • External steam generator • Electronic temperature control and display • Electronic timer with programmable time of day, cooking time and end of cooking time •...
H3-72-01 EKDG 6800.0 Control and display elements Oven temperature sensor Oven ventilating system Female connector for the roast thermometer Steam inlet Rack levels Illumination Water tank Hot air blower Roast thermometer Door seal Roasting grid (2 grids) Appliance door Original baking tray made of stainless steel...
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H3-72-01 3.4.1 Control elements Buttons A ok with a control light B Illumination with a control light C Time D Timer with a control light E Switch-off time with a control light Operating time with a control light G Oven temperature H Food probe temperature with a control light Operating mode...
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H3-72-01 3.4.2 Appliance parts Empty Suction 1 Water tank 5 Limestone sensor 2 Swivel arm 6 Hot air 3 Steam generator 7 Oven cavity 4 Steam 8 Climatic sensor 3.4.3 Technical data Appliance dimensions Oven dimensions Niche dimensions Height 37.8 cm 25.0 cm 38.0 cm Width...
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H3-72-01 EKDG 6800.0-75 Electric connection 230~/16 A with a single phase socket system (see illustration). Due to the mains cable of 3.5 kW the appliance will need to be protected by a 16 A fuse. The appliance must be wiring as shown on the illustration.
H3-72-01 EKDG 6800.1 EKDG 6800.2 Control and display elements Steam inlet Oven ventilating system Female connector for the roast thermometer Illumination Supporting grids Hot air blower Water tank Door seal Food probe Appliance door Roasting grid (2 grids) Air vent slit Stainless steel baking tray Oven temperature sensor Perforated cooking pan...
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H3-72-01 3.5.1 Control elements Buttons / adjusting elements Displays Illumination Clear text display Oven/food probe temperature Temperature Operating mode Time / cooking time and timer Adjusting knob Draught eye Timer Operating time / Switch-off time Switching off Symbols Oven temperature Operating time Food probe temperature Switch-off time...
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H3-72-01 3.5.2 Appliance parts Emptying Suction 1 Water tank 5 Limestone sensor 2 Swivel arm 6 Hot air 3 Steam generator 7 Oven cavity 4 Steam 8 Climatic sensor 3.5.3 Technical data Appliance dimensions Oven dimensions Niche dimensions Height 37.8 cm 25.0 cm 38.0 cm Width...
H3-72-01 I sta ati Safety i structi s f r tech icia s • Local electricity suppliers’ statutory regulations and conditions for connection are to be fully observed. • The appliance must be disconnected on being connected, on carrying out repairs and when changing a bulb.
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H3-72-01 in a standard niche (with a levelling panel, ZUB. 736 (in preparation) 4.2.2 in kitchen units Installing the appliance • Put the plug into the socket. • If “U2” is indicated on the display, the plug must be turned. Should this not be possible, a qualified electrician must exchange the zero conductor and the terminal wire in the socket.
H3-72-01 Installation EEBD 6600.0 4.3.1 in a suitable niche Fitted installation Niche Installation 5/6 niche SMS 4 Electric connection cable 5 Adapter frame Niche 4.3.2 in kitchen units Installing the appliance • Put the plug into the socket. • If “U2” is indicated on the display, the plug must be turned.
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H3-72-01 Open the snap fastener of the strain relief with a screwdriver. 550 Niche 548 Appliance Appliance Niche Model identification plate Electric connection cable Exhaust air position Adapter frame Appliance door open Push the appliance up to approx. 19 cm into the niche. Caution! Risk of tipping over! Open the terminal box with the screw and swing it down.
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H3-72-01 4.3.4 Combined connection Important! When connecting a second appliance (e.g. a cooking zone) the electrical supply line must be dimensioned accordingly and protected by fuse. Observe installation norm DIN! When connecting a second appliance the connection cable of this appliance must be guided separately into the opening D2 and must be secured with strain relief E2.
H3-72-01 EDG / EKDG appliance components Limestone sensor Limestone sensor and heat protection NTC 25°C/10 kW Heater installed Heater with limestone Heater dismounted The amount of scaling is determined as two measured variables, namely the temperature of the heating spiral and the conductance of the level sensor. Scaling on the tubular heating element of the evaporator increases the readings taken on the heating spiral temperature sensor.
H3-72-01 Water system Water tank, 1.25 litres Ignition solenoid F r i ter a use...
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H3-72-01 5.3.1 Water inlet If, during a certain period, no water is recognised in the evaporator on filling, the supply of water is discontinued and the clear text display will indicate “Fill up with water”. The following may be the cause of a faulty water supply: •...
H3-72-01 Automatic altitude adjustment Sensor for altitude adjustment and water NTC 25°C/100 kΩ Altitude adjustment is carried out automatically for the steaming, regenerating, baking like professionals and hot air with steam vapour modes. Automatic altitude adjustment enables the hot air temperature to be regulated with some difference in temperature below the maximum possible steaming temperature.
H3-72-01 Floor heater 140 W with protection against an excessive rise in temperature Excessive temperature Excessive temperature Excessive temperature Floor heater The floor heater serves the purpose of reducing the quantity of condensate on the floor of the oven. The quantity of water required during the cooking process can also be reduced by means of repeated evaporation.
H3-72-01 Recognising a steam leak with the climatic sensor Climatic sensor Leaks, such as those caused by damaged or dirty door sealing, insufficient sealing of the hot air motor shaft, open vent flaps, blocked steam emissions, climatic sensors which are full of water or anything similar, will distort the temperature reading of the climatic sensor.
H3-72-01 Slide with a magnetic lifting cylinder Please note! On steaming, inlet air and outgoing air of the oven are closed. 12 V transformer for the water Protection against an pump (return) excessive rise in oven temperature PT 500 Transformer Excessive rise in temperature print K2.8310...
H3-72-01 Electric connecting box Breakdown In the event of a breakdown, for example, on opening the door, settings such as operational mode, oven temperature and core temperature, operating time and switch-off time are maintained. Timing comes to a halt. Hot air with Baking like Breakdown Symptom...
H3-72-01 Appliance components: EEBD 6600.0 Water tank switch Operating element Water tank Reed switch for the door Inlet valve Climatic sensor Water level pin Cross-current fan Food probe Exhaust air slide Evaporator Top heat / grill NTC water temperature Pt 500 thermostat Evaporator heater Computer Discharge pump...
H3-72-01 Revolution counter for the cross-current fan Number of revolutions Cooling air fan (photo cell) Removing the air system When mounting, care must be taken that the slide of the steam ascending pipe and the climatic sensor are retracted properly in order to avoid leaking steam. F r i ter a use...
H3-72-01 Door switch (reed contact) Reed contact Discharge pump with a filter for “dynamic filtering” Bottom heat inner / outer circuit F r i ter a use...
H3-72-01 Protection against excessive temperatures 2 x 280°C Protection against excessive temperatures Replacing a Pt 500 sensor seal The Pt 500 sensor seal can be mounted very carefully from the front. (caution: do not damage the seal). If this is not carried out successfully, the entire rear wall support panel will need to be removed with the side wall.
H3-72-01 6.10 Complete evaporator 1400 W / 230 V Heater Evaporator 6.11 Climatic sensor 6.12 Drive (step motor) / exhaust air slide Drive Exhaust air slide F r i ter a use...
H3-72-01 Extend the step motor with a gear wheel 6.13 Water tank The water tank must be inserted until it stops (A)! • The water tank is concealed behind the swivel door. • 1.25 litre capacity („MAX 1.25 l“ marking for fresh cold tap water). •...
H3-72-01 6.15 Solenoid valve The force of gravity will cause the water to flow to the discharge pump. OPEN CLOSE 6.16 Building up steam in the evaporator (heater activated) Heater Valve for intake Pump for discharge Evaporator Evaporator Evaporator F r i ter a use...
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H3-72-01 Supplying steam to the oven Water is filled up or fed into the steam tank! Why this difference? Feeding water in the steam tank: The amount of water is always maintained at the same level and the heater remains in operation! Filling the steam tank up with water: The heater is switched off, the solenoid valve is opened, and...
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H3-72-01 Example: Steam heating mode Hot air heater Supports the heating phase Bottom heat (inside) is only used briefly to pre- heat the oven muffle! F r i ter a use...
Operational modes The operation modes are sub-divided into various procedures. Each procedure comprises several steps during which the functions are activated with one or several commands. The operating modes are distinguished as follows: Top/ Baking like Hot air with Pizza Slow Procedure Steaming...
H3-72-01 Steaming Recommended oven temperature: 100 °C (equivalent to the maximum possible boiling temperature) Area of application: 30 °C to 100 °C During the steaming mode, steam flows into the oven from an external steam generator. At the same time hot air facilitates the heating up process of the appliance. The steam operational mode is suitable for: •...
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H3-72-01 Heating with hot air and steam / continued steam heating Subsequent to altitude adjustment, the hot air heater will be switched on. When the hot air heater is switched on, the power of the evaporator heater is reduced in order not to exceed the fuse-protected power supply of the single-phase appliance connection.
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H3-72-01 Emptying is carryied out with a maximum time limit from water level recognition on, plus a certain follow-on time. • Subsequent to emptying “residual heat” is indicated in the clear text display above a certain oven temperature. For the legend, see page 68 7.1.2 Sequence diagram: Steaming (EDG - EKDG) F r i ter a use...
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H3-72-01 7.1.3 Sequence diagram: Steaming (EEBD 6600.0) F r i ter a use...
H3-72-01 Regenerating Recommended oven temperature: 130°C Area of application: 100°C to 150°C On regeneration, the oven is heated with steam and hot air. This ensures fast, consistent heating up of the food without any drying out. The regeneration operational mode is suitable for: •...
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H3-72-01 Sequence diagram: Regenerating (EDG - EKDG) F r i ter a use...
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H3-72-01 7.2.2 Sequence diagram: Regenerating (EEBD 6600.0) F r i ter a use...
H3-72-01 Ba i g i e pr fessi Recommended oven temperature: 210°C Area of application: 100°C to 230°C During the baking like professionals mode the food is firstly vaporised in an initial phase and operation is then automatically adjusted for the second “hot air phase” subsequent to a steaming period which depends on the quantity of food in the oven.
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H3-72-01 Continued heating with hot air (hot air phase) The hot air phase commences after the steam phase. The heater in the evaporator is switched off. The heater remains switched on at full power until the T pre-set oven temperature or given oven temperature is reached.
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H3-72-01 Sequence diagram: Baking like professionals (EDG - EKDG) F r i ter a use...
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H3-72-01 7.3.2 Sequence diagram: Baking like professionals (EEBD 6600.0) F r i ter a use...
H3-72-01 Hot air Recommended oven temperature: 180°C Area of application: 30°C to 230°C On heating with hot air, the air in the oven is heated up by a heater located behind the back wall of the oven and is then circulated evenly throughout the oven by means of the hot air fan. The baked products are therefore heated up from all sides, enabling simultaneous baking at two or three levels.
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H3-72-01 7.4.2 Sequence diagram: hot air (EEBD 6600.0) Proposed oven temperature: 180°C Application: 30°C to 230°C The distribution of hot air is “less sensitive” if an unsuitable rack level is selected. F r i ter a use...
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H3-72-01 7.4.3 Sequence diagram: hot air moist (EEBD 6600.0) Proposed oven temperature: 180°C Application: 30°C to 230°C Suitable for: gratins, oven bakes and yeast dough products F r i ter a use...
H3-72-01 Hot air with steam vapours (EEBD 6600.0) Recommended oven temperature: 180°C Area of application: 30°C to 230°C On heating with hot air, the air in the oven is heated up by a heater located behind the back wall of the oven and is then circulated evenly throughout the oven by means of the hot air fan.
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H3-72-01 Should vapourisation not be activated, the heater in the evaporator will be switched off. The heater will only be switched on again once the water in the evaporator has fallen below a certain temperature. The water temperature in the evaporator is then maintained at this standby level. Steam dissipation Steam dissipation is only carried out if the climatic sensor has been actuated at a certain point in time prior to completion of cooking (see “5.
H3-72-01 Grill (EEBD 6600.0) 7.6.1 Sequence diagram: Grill Large-surface grill Proposed oven temperature: 230°C Application: 200°C to 230°C F r i ter a use...
H3-72-01 Top / bottom heat (EEBD 6600.0) 7.9.1 Sequence diagram: Top / bottom heat Proposed oven temperature: 180°C Application: 30°C to 230°C External bottom heat • No influence on the baking time • Slightly longer heating up time: Rapid heating up in approx. 6 minutes Normal heating up in approx.
H3-72-01 General information on operation and the demonstration mode Operation: EEBD 6600.0 The operation modes, the oven temperature and the core temperature as well as the duration of cooking time and various other functions may be selected by touching the respective button once or several times.
H3-72-01 Demonstration mode (EKDG 6800.0 EKDG 6800.0-75) Requirement: The appliance must be ready for operation before it is switched on or off, i.e. all of the displays are dark apart from the time of day display. Switching the appliance on and off: Keep the OVEN LIGHTING buttons pressedi and then also press the TIME OF DAY, TIMER, OPERATING TIME and SWITCH-OFF TIME buttons.
The EKDG 6800.0 only has one A-alarm message, which can only occur at the end of a procedure and which is indicated by means of the text “Boiler scaled.
H3-72-01 Depending on the cause of the fault, there are two principle possibilities to reset: resetable: Users can acknowledge the fault message by pressing a button. If there is still reason for the fault, there will be a renewed fault indication, either immediately or during the next program.
H3-72-01 Schedule of H-fault messages (only EEBD and EDG) Fault Description EEBD Description EDG Water tank switching contact Water tank switching contact Level pin faulty Level pin faulty Door switching contact Door switching contact Food sensor switching contact No descale actuation acknowledgement Filling time exceeded Slow cooking discontinued H 10...
H3-72-01 Fault schedule (EDG 6600.0 6600.1) Signal Faulty diagnosis of the micro- Possible causes of the fault controller Water tank contact is In addition to the fact that there is no water tank the following may open be the cause: 1.
The mode intended for exhibition purposes. No heaters are (message only appears after a power cut) switched on and no error messages are given. Fault schedule EKDG 6800.0 Signal Faulty diagnosis of the micro- Possible causes of the fault controller...
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H3-72-01 Data backup faulty (EEPROM) 1. Calculator defect (component faulty, EMC influences, moisture, dirt, etc.). Water temperature does not rise 1. Evaporator heater defect (excessive temperature cut-off device) sufficiently (when the evaporator 2. Faulty wiring (plug connections, interruption, short circuit, loose heater is activated the water tempera- contact, etc.) ture does not rise sufficiently)
H3-72-01 Fault schedule EKDG 6800.1 Signal Faulty diagnosis of the micro- Possible causes of the fault controller Add water Water resistance remains high although Besides a lack of water in the tank, the following may also be the the pump is switched on (level pin does cause: not conduct).
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H3-72-01 Emptying function faulty (the level pin 1. Discharge pump does not transport sufficiently (swivel arm/ does not develop sufficient high resist- hose blocked or crushed). ance when water is pumped out) 2. Wiring to the level pin short circuited 3.
H3-72-01 Fault schedule EKDG 6800.2 Signal Faulty diagnosis of the micro- Possible causes of the fault controller Add water Water resistance remains high Besides a lack of water in the tank, the following may also be the although the pump is switched on cause: (level pin does not conduct).
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H3-72-01 Water temperature does not rise 1. Heater defect, flange interruption (protection against excessive sufficiently (the water temperature temperatures) does not rise sufficiently when the 2. Faulty wiring (plug connections, interruption, short circuit, loose evaporator heater is activated) contact, etc.) 3.
H3-72-01 Fault schedule EKDG 6800.0-75 Faulty diagnosis of the micro- Signal Possible causes of the fault controller Add water Water resistance remains high although Besides a lack of water in the tank, the following may also be the pump is switched on (level pin does not the cause: conduct).
H3-72-01 Faulty diagnosis of the micro- Signal Possible causes of the fault controller Air temperature does not rise sufficiently. 1. Too much cold food put into the oven (for steaming a max. of 2 kg frozen food allowed). 2. Exhaust air slider/motor stuck or defect (in the case of initial series appliances with a rated frequency of below 300, replace the calculator too;...
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H3-72-01 Besides normal scaling on the evaporator the following may be the H 10 Descale instruction cause: Number of hours of operation of 1. Water intake blocked or limescaled the evaporator heater reached 2. Intake valve jammed Hose crushed Level pin dirty: The pin only devel- ops low resistance on filling up 3.
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H3-72-01 Rise in air temperature faulty (when 1. Oven leaks (loss of steam, exhaust air slider leaks, food sensor the evaporator heater is activated the socket defect, doors not closed properly?) air temperature rises too slowly) 2. Air temperature sensor does not react. Probe dirty/wet 3.
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H3-72-01 F 22 Water intake faulty Intake valve leaks (valve leak, limestone chips in the gasket, etc.) No supply of water during steam oper- ation (independent operation time of the evaporator heater within the filling time) On the PE terminal of the combined mains connection the PE earth PE mains connection faulty wire or a terminal wire has been connected to terminal N (400V Controls functioning, but the mains...
H3-72-01 Wrong behaviour 10.0.1 Oven temperature sensor PT 500 The oven temperature recording is monitored for short circuits and interruptions in the sensor and in the reference resistance. In the case of a malfunction, an error is indicated. RESISTANCE DEPENDING ON THE Oven temperature PT 500 TEMPERATURE Temperature (°C)
H3-72-01 10.1 Food temperature sensor RESISTANCE SEQUENCE (°C) (kΩ) (± %) (± %) 50,0 40.3 32.7 26.6 21.9 18.0 14.9 12.4 10.4 8.76 7.40 6.28 5.35 4.58 3.93 3.39 Fault mechanisms ≤ As soon as the output voltage of the temperature sensor wiring is below approx. 0.07 V (binary data ≥...
H3-72-01 1) It is absolutely essential that the sensor casing (connection 2) be earthed, depending on the safety category of the electronics system connected. 2) Definition “thermal time control”: response time to 63°C (0 - 63% of the terminal value) in the case of a sudden change in temperature from 25 to 85°C, sensor fully immersed in liquid (in this case 50 mm test immersion depth).
H3-72-01 In the event of a fault, the appliance control system switches off all of the actuators and switches over to fault mode. The fault can be acknowledged with any button. It will, however, re-occur if the cause of the fault is not rectified.
H3-72-01 10.5 Boiler heater When the boiler heater is switched on the water temperature is monitored during the process of altitude adjustment. A fault is indicated if the water temperature no longer rises and if it has not reached a certain level within a stipulated period of time. The boiler heater is checked during altitude adjustment, which is carried out prior to each respective steaming phase.
H3-72-01 Please note! The process of emptying is influenced by water level measurement limiting values stipulated in the EEPROM data storage. 10.7 Emptying The maximum pumping off time during the process of emptying is monitored. If, after a certain period of time, the water level pin still detects water, a fault will be indicated.
H3-72-01 10.8 Boiler and water level pin scaled Fault mechanism Scaling of the boiler is detected during the process of altitude adjustment. If the difference between the temperatures of the heating spiral and the water, taken with several measurements, is too great, or if the water level pin has been recognized as being scaled several times, an alarm message will be indicated.
H3-72-01 10.10 Water tank leaks (EEBD 6600.0) If the water tank connection to the solenoid valve has a leak the water will flow through the air channel where it can evaporate with the outgoing air or…. Evaporation ... water flows through the air channel and can then evaporate with the outgoing air or it can flow into the oven muffle (steam ascending pipe and climatic sensor).
H3-72-01 Descale 11.1 EDG and EKDG Program duration: approx. 35 minutes The “descale” program can be selected with the OK button (menu of the OK button back – user settings – descale). Application Descaling comprises the following steps: • The water tank, which is filled with 0.5 litres of a mixture of equal proportions of descaling agent and water, is recognised.
H3-72-01 • The process of descaling is only completed when the water tank is removed after two rinsing phases have been fully implemented. In the event of a power cut during the descaling process, the descaling program will be repeated or will continue with operation from the procedure step (Descale, 1.
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H3-72-01 This will give rise to error patterns: • The “boiler limescaled” instruction appears even though a descaling process was carried out only recently • The discharge pump is reported as being defect • No water is pumped through, the evaporator runs dry, becomes overheated and the Klixon switches off (in the worst case the heater will burn - error code: F7) Replacing the operating element, the discharge pump, etc., will not have any effect.
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