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Ordering Assistance, Service & Inquiries Service and PESA Switching Systems, Inc. 330A Wynn Drive Ordering Huntsville, AL 35805 Main Numbers: Assistance Tel: (256) 726-9200 Fax: (256) 726-9271 Service Department Numbers: Tel: (256) 726-9222 Fax: (256) 726-9268 National Sales Office Sales Office PESA Switching Systems, Inc.
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PESA reserves the right to change any information con- NOTE tained in this manual without notice. Unauthorized copying, modifications, distribution, or display is prohibited. All rights reserved. Please address all comments or suggestions concerning this or other PESA manuals to: Publications Department Attn: Charles E.
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ATTENTION ALL EQUIPMENT ITEMS MANUFACTURED BY OR SOLD BY PESA SWITCHING SYSTEMS, INC. ATTENTION SHOULD BE SERVICED BY QUALIFIED SERVICE PERSONNEL OR BY QUALIFIED SERVICE TECHNICANS ONLY.
1.1 Manual Overview This manual provides detailed instructions for installing and operating the PESA Cougar Digital Video Switcher. This manual is divided into seven sections as shown. Sections 3 and 4 contain operational and functional descriptions of the Cougar Digital Video Routing Switcher and the associated 32X32 Digital Video Matrix Card.
The Cougar Digital Video Routing Switcher is designed with small to mid-range size routing matrix applications in mind. This cost efficient router is expandable to a 64X64 size matrix utilizing four Cougar Digital Video Routing Switchers and two MVDA Combiners. The main matrix components use plug-in circuit cards for ease of maintenance and component replacement.
Digital Video Introduction Section 1 1.2 General Description Continued: Figure 1-1 Cougar Digital Video Routing Switcher Front and Rear Views 4/98 INT RO DUCT IO N INT RO DUCT IO N P/N 81905903440 page 1.3...
Digital Video Introduction Section 1 1.3 Specifications INPUTS Impedance 75 Ohm, Internally Terminated, Non-Looping, BNC Return Loss >15dB 5MHz to 270MHz Standard SMPTE 259M for (D1, 270Mbit/s), (D2 or D3, NTSC, 143Mbit/s), (D2 or D3, PAL, 177Mbit/s), and the proposed (Compressed, 16:9 HDTV, 360Mbit/s) Equalization Automatic equalization for 0 to 240 meters of Belden 8281 or equivalent cable for...
• System Connections General If specified when ordered, the Cougar Digital Video Frame will be config- ured for the intended system at the factory. Before attempting to install any frame, matrix card, controller card, or power supply; this section should be read carefully.
Section 2 2.3 Unpacking The Cougar Digital Video Matrix Switcher is comprised of a frame, back- plane, a 32X32 Digital Video Matrix Card, up to two System Controller Cards, and up to two PS70V Power Supplies. Prior to discarding packing material compare the parts received against the packing list.
Figure 2-1 Chassis Installation 2.6 Cabling Considerable weight will be added to the rear panel of the Cougar Digital Video Routing Switcher by the control, signal, and power cables. There- fore, all cables should be strained relieved and secured to racks or other supporting structures.
2.7 Level Code (Strobe) Selection The level (strobe) select switch, S3, (a binary coded switch) is located on the inside of the Cougar Digital Video Routing Switcher on lower left-hand side of the backplane. Switch numbers are 1 through 8 right to left.
Figure 2-4 Coding Switch Locations 2.8 Output/Input Code Selection Input and output coding switches are located on the inside of the Cougar Digital Video Routing Switcher on the lower left corner of the backplane. The input and output switch numbers run 0 to 7, right to left. Switch S1 (outcode switch) selects output codes 0-255 and switch S2 (incode switch) selects input codes 0-255.
Digital Video Installation Section 2 2.8 Input/Output Code Selection Continued: Output Code Figure 2-5 Output Code Selection Physical 0 (Logical 1) = OFF (UP) Physical 1 (Logical 0) = ON (DOWN) NOTE: The following are logical selections. Output code 0 is all switches on (down) or all switches in the physical 1 position.
Digital Video Installation Section 2 2.8 Input/Output Code Selection Continued: Input Code Figure 2-6 Input Code Selection Physical 0 (Logical 1) = OFF (UP) Physical 1 (Logical 0) = ON (DOWN) NOTE: The following are logical selections. Input code 0 is all switches on (down) or all switches in the physical 1 position.
Routing Switcher is designed for the installation of up to two System Controller Cards. If only one System Controller Card is to be installed in the Cougar Digital Video Routing Switcher, install it in the upper card slot. To install the System Controller Card(s) in the Cougar Digital Video Rout- ing Switcher take the following steps while referring to the Cougar Digital Video Mainframe configuration drawing on page 6.2:...
Cougar Digital Video Routing Switcher, install it in the left-hand position. To install the PS70V Power Supply or to install the PS70V Power Supplies in the Cougar Digital Video Routing Switcher take the following steps while referring to the Cougar Digital Video Mainframe configuration drawing on page 6.2:...
3. Align the secondary (redundant) power supply with the right-hand set of circuit card guides in the upper right-hand side of the Cougar Digital Video Routing Switcher.
RCP Panel Connectors (J9-J12) The RS485 panel port connectors allow the daisy-chained connection of up 64 remote control panels to the Cougar Digital Video Routing Switcher. Bidirectional communications between the internally installed System Controller(s) and the various models of PESA's low cost RCP control panels are sent and received over RS485 buss.
J15 provides for the connection of an optional external controller to the Cougar Digital Video Routing Switcher. J93 provides for the connection of additional Cougar Digital Video Routing Switchers to form up to a 64X64 switching matrix. Both of the control connectors allow for the bi-directional transmission of data.
PS70V Power Supply, or by the use dual internal PS70V Power Supplies. The use of at least one PS70V Power Supply per Cougar Frame is re- quired to prevent overload conditions. The DC Power Connector can be...
Digital Video Routing Switcher to J93 on the other Cougar Digital Video Routing Switchers using 5-pin ribbon cables. 4. If an external controller is to be utilized to control the Cougar Digital Video Routing Switcher, connect the external controller to J15 using 9- pin RS232 cable.
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(J17). 7. If desired, connect an external backup power supply to the power in/out connector (J18) or use the Cougar Digital Video Routing Switcher to power other video equipment by looping a power cable between J18 and the additional video equipment.
3.1 Operation of the Cougar Digital Video Routing Swit. General The operation of the Cougar Digital Video Routing Switcher consists of periodically monitoring the 32X32 Digital Video Matrix Card LEDs. The matrix card LEDs and their proper indications are discussed in the follow- ing manual sections.
U58 and U57 comprise the nonvolatile RAM for the processor. C242 pro- vides memory backup voltage for approximately seven days as long as the matrix card is not removed from the Cougar Frame. CR6 is utilized by the processor on the 32X32 Digital Video Matrix Card to indicate a fault condition.
The PS70V Power Supply is an unregulated power source that supplies ± voltages to the Cougar Digital Video Frame. Each power supply produced by PESA has an AC Select Switch that al- lows you to select the required voltage range. This switch is accessed by removing the plug-in supply.
Digital Video Functional Section 4 4.3 PS70V Power Supply Continued: Access is provided to the jumper by removing the two screws that secure the cover. These screws also secure the PC card to the mounting tray. Be sure to replace both screws. Tighten securely but avoid cracking the plas- tic cover.
THAT A GROUNDED WRIST STRAP AND MAT BE USED WHILE MAKING REPAIRS OR ADJUSTMENTS. 5.2 General The Cougar Digital Video Routing Switcher is designed to produce the proper digital video levels throughout the frame. There are no adjustments on the 32X32 Digital Video Matrix Card and the need for regular maintenance is minimal.
5.5 Maintenance The Cougar Digital Video Routing Switcher and its associated circuit cards are designed and manufactured to give long, trouble free service with minimum maintenance requirements. If problems do occur, follow the troubleshooting procedure provided in this section.
Troubleshooting The best troubleshooting tool is a familiarity with the equipment and a through understanding of its operation. Before troubleshooting the Cougar Digital Video Routing Switcher or its associated circuit cards review Sections 3 and 4 of this manual. Use the functional descriptions and adjustment procedures to quickly locate problems.
(if applicable). 5.7 Filter Cleaning The front door of the Cougar Digital Video Routing Switcher contains an air filter. The air filter should be cleaned on a periodic basis. Remove the filter from the door and clean it with soapy water or low pressure air.
Digital Video Maintenance Section 5 5.8 PS70V Power Supply Replacement of the two power supply fuses is accomplished by discon- necting power to the unit, removing the power supply and disassembling the fuse holder on the rear of the supply. The replacement value of the power supply fuses is 1.5 Amp (5x20mm) for a line voltage of 115VAC and 0.8 Amp for a line voltage of 220VAC.
Section 6 6.1 Schematics General This section contains the schematic diagrams and parts location diagrams for the Cougar Digital Video Routing Switcher . Please refer to this section when troubleshooting the equipment or replacing defective parts. Description Dwg No. Page No.
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Digital Video Schematics Section 6 Configuration Drawing • Cougar Mainframe • CD63-0758 4/98 P/N 81905903440 page 6.2 SCHEM A TI C S...
Digital Video Schematics Section 6 Component Assembly (Sheet 1 of 2) • 32X32 Video Backplane • CA25-1281 4/98 P/N 81905903440 page 6.4 SCHEM A TI C S...
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Digital Video Schematics Section 6 Component Assembly (Sheet 2 of 2) • 32X32 Video Backplane • CA25-1281 4/98 P/N 81905903440 page 6.5 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 1 of 2) • 32X32 Video Backplane • SC33-1281 4/98 P/N 81905903440 page 6.6 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 2 of 2) • 32X32 Video Backplane • SC33-1281 4/98 P/N 81905903440 page 6.7 SCHEM A TI C S...
Digital Video Schematics Section 6 Component Assembly (Sheet 1 of 2) • 32X32 Digital Video Matrix Card • CA25-1278 4/98 P/N 81905903440 page 6.8 SCHEM A TI C S...
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Digital Video Schematics Section 6 Component Assembly (Sheet 2 of 2) • 32X32 Digital Video Matrix Card • CA25-1278 4/98 P/N 81905903440 page 6.9 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 1 of 9) • 32X32 Digital Video Matrix Card • SC33-1278 4/98 P/N 81905903440 page 6.10 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 2 of 9) • 32X32 Digital Video Matrix Card • SC33-1278 4/98 P/N 81905903440 page 6.11 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 3 of 9) • 32X32 Digital Video Matrix Card • SC33-1278 4/98 P/N 81905903440 page 6.12 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 4 of 9) • 32X32 Digital Video Matrix Card • SC33-1278 4/98 P/N 81905903440 page 6.13 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 5 of 9) • 32X32 Digital Video Matrix Card • SC33-1278 4/98 P/N 81905903440 page 6.14 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 6 of 9) • 32X32 Digital Video Matrix Card • SC33-1278 4/98 P/N 81905903440 page 6.15 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 7 of 9) • 32X32 Digital Video Matrix Card • SC33-1278 4/98 P/N 81905903440 page 6.16 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 8 of 9) • 32X32 Digital Video Matrix Card • SC33-1278 4/98 P/N 81905903440 page 6.17 SCHEM A TI C S...
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Digital Video Schematics Section 6 Schematic (Sheet 9 of 9) • 32X32 Digital Video Matrix Card • SC33-1278 4/98 P/N 81905903440 page 6.18 SCHEM A TI C S...
General The Parts List in this section have been grouped according to each assem- bly associated with the Cougar Digital Video Routing Switcher. Refer to each list by name of card, board, or section of the equipment requiring replacement parts.
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Digital Video Parts List Section 7 Cougar Mainframe - 81906517410 81901701730 FAN 12V 10.8cfm 40x28mm 81901702700 AIR FILTER 7" x 4.5" 81902003227 LATCH SLIDE BLK TAB CEI 81902200146 SCREW 4-40x3/8 PN HD PHIL 81902200237 SCREW 4-40x1.25 PN HD PHI REF:FAN...
Digital Video Parts List Section 7 Power Supply Assembly - 81906514550 81902003227 LATCH SLIDE BLK TAB CEI 81902103035 LABEL GROUND SYMBOL 81902104820 COVER AC DA3000 PLASTIC 81902105040 INSULATOR PS70 CARD/TRAY 81902105120 LABEL 2"x1" METAL POLYEST 81902105140 LABEL CAUTION PS70V U.L. 81902200112 SCREW 4-40x3/16 PN HD PHI 81902200120 SCREW 4-40x1/4 PN HD PHIL 81902200674 SCREW 8-32x3/16 PH SS PHI...
Digital Video Parts List Section 7 Power Supply Card - 81906514540 81900200601 RESISTOR 560 OHM 5% 1/4W R1 R6 R7 81900200684 RESISTOR 1.2K 5% 1/4W 81900200767 RESISTOR 2.7K 5% 1/4W 81900201179 RESISTOR 150K 5% 1/4W 81900201294 RESISTOR 470K 5% 1/4W 81900601022 THERMISTOR 680 OHM 5% 81900700055 CAP 0.1MF 50V CERAM RADIL 81900900168 CAP 1MF 50V TANTLM AXIAL...
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AC line input is disconnected. *NOTE* The PS130 Power Supply replaces the power supply formerly used to power the PESA equipment item referenced in the technical manual to which this addendum is attached. This addendum takes precedence over any mention of the former power supply in the technical manual for any PESA equipment items where the PS130 Power Supply is uti- lized.
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*CAUTION* Disconnect AC Power Cord Before Removing Power Supply. In the event of a PS130 Power Supply failure, PESA suggets returning the malfunctioning unit to the PESA Service Department for replacement. PS130 Power Supplies contain lethal voltages when operating and should only be serviced by technicians qualified to service off-line switching regulators.
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Front Door Removal and Replacement Front Door Removal (Removable Front Doors Only) To remove the PESA equipment item's front door (cover) take the follow- ing steps: 1. Grasp the both the left and right front cover slide locks and push or pull them towards the center of the equipment item's front.
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1. Align the front door with the front of the PESA equipment item. 2. Once the front door is aligned with the front of the PESA equipment item, slide the front door onto the equipment item until the slide locks snap into the locking provided on the equipment item's chassis.
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Internal PS130 Power Supply Addendum 2. Carefully push the power supply into the chassis until the power supply connector makes initial contact with the backplane power connector. At this point, firmly but carefully continue pushing the power supply into the equip- ment chassis while making sure the power connectors are properly aligned.
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This addendum is designed to be utilized as quick reference guide to the system interconnection between the Cougar Video Frame and the RCP Control Panels. The pinout for the RCP Port Connectors on the rear panel of the Cougar Video Frame is as follows: Pin 1...
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Cougar Video Frame Panel Connection Figure 2 Cougar or Jaguar Video Frame Control Panel Port to the First Control Panel in a Daisy-Chain Connection 3/98 Cougar Video Frame Control Panel Connection page 2...
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Cougar Video Frame Panel Connection Figure 3 Control Panel Port to Control Panel Port Connection 3/98 Cougar Video Frame Control Panel Connection page 3...
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Introduction This addendum contains the parts lists and schematics for the latest 32X32 Digital Video Matrix Card. Please refer to this addendum and the Cougar Digital Video Manual (P/N 81905903440) when troubleshooting or replacing parts on the updated 32X32 Digital Video Matrix Card.
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32X32 Digital Video Matrix Card Addendum 32X32 Digital Video Matrix Assembly - 81906518860 81902105050 LABEL BARCODE 1.5"x0.25" 81902202647 SCREW 4-40x1/4 SIMM PANHD 81903464290 SHIELD VIDEO MATRX JAGUAR 81906518880 32X DIGITL VID MTRX BASIC 4/98 page 2 32X32 Digital Video Matrix Card Addendum...
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32X32 Digital Video Matrix Card Addendum 32X32 Digital Video Matrix Card - 81906518880 Continued: 81906700166 CAP 100PF 50V CERAMC 0805 C66 C68 C70 C72 C74 C76 C78 C80 C82 C84 C86 C88 C90 C92 C94 C96 C374 C376 C378 C380 C382 C384 C386 C388 C390 C392 C394 C396 C398 C400 C402 C404 81906700320 CAP 220PF NPO 0805 CERAMC...
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32X32 Digital Video Matrix Card Addendum 32X32 Digital Video Matrix Card - 81906518880 Continued: 81906811030 IC 74HC273 OACTAL REGISTR 81906811040 IC 74HC138 3 TO 8 DECODER U60 U66 81906811080 IC DS1210 NONVOL CNTL CHP 81906811170 IC CLC014 CABLE EQUALIZER U1-U16 U77-U92 81906811180 IC CLC006 CABLE DRIVER U17-U48 81906920030 SWITCH DIP 4 POS GULLWING...
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32X32 Digital Video Matrix Card Addendum Schematics This section contains the schematic diagrams and parts location diagrams for the . Please refer to this section when 32X32 Digital Video Matrix Card troubleshooting the equipment or replacing defective parts. Description Dwg No. Page No.
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32X32 Digital Video Matrix Card Addendum Component Assembly (Sheet 1 of 2) • 32X32 Digital Video Matrix Card (REV 02) • CA25-1353 4/98 32X32 Digital Video Matrix Card Addendum page 8...
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32X32 Digital Video Matrix Card Addendum Component Assembly (Sheet 2 of 2) • 32X32 Digital Video Matrix Card (REV 02) • CA25-1353 4/98 32X32 Digital Video Matrix Card Addendum page 9...
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32X32 Digital Video Matrix Card Addendum Schematic (Sheet 1 of 9) • 32X32 Digital Video Matrix Card (REV 04) • SC33-1353 4/98 32X32 Digital Video Matrix Card Addendum page 10...
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32X32 Digital Video Matrix Card Addendum Schematic (Sheet 2 of 9) • 32X32 Digital Video Matrix Card (REV 04) • SC33-1353 4/98 32X32 Digital Video Matrix Card Addendum page 11...
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32X32 Digital Video Matrix Card Addendum Schematic (Sheet 3 of 9) • 32X32 Digital Video Matrix Card (REV 04) • SC33-1353 4/98 32X32 Digital Video Matrix Card Addendum page 12...
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32X32 Digital Video Matrix Card Addendum Schematic (Sheet 4 of 9) • 32X32 Digital Video Matrix Card (REV 04) • SC33-1353 4/98 32X32 Digital Video Matrix Card Addendum page 13...
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32X32 Digital Video Matrix Card Addendum Schematic (Sheet 5 of 9) • 32X32 Digital Video Matrix Card (REV 04) • SC33-1353 4/98 32X32 Digital Video Matrix Card Addendum page 14...
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32X32 Digital Video Matrix Card Addendum Schematic (Sheet 6 of 9) • 32X32 Digital Video Matrix Card (REV 04) • SC33-1353 4/98 32X32 Digital Video Matrix Card Addendum page 15...
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32X32 Digital Video Matrix Card Addendum Schematic (Sheet 7 of 9) • 32X32 Digital Video Matrix Card (REV 04) • SC33-1353 4/98 32X32 Digital Video Matrix Card Addendum page 16...
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32X32 Digital Video Matrix Card Addendum Schematic (Sheet 8 of 9) • 32X32 Digital Video Matrix Card (REV 04) • SC33-1353 4/98 32X32 Digital Video Matrix Card Addendum page 17...
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32X32 Digital Video Matrix Card Addendum Schematic (Sheet 9 of 9) • 32X32 Digital Video Matrix Card (REV 04) • SC33-1353 4/98 32X32 Digital Video Matrix Card Addendum page 18...