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Dear Client,
You have just purchased a ROLLAND spreader.
We would like to thank you for the trust you have placed in us.
ROLLAND spreaders have been studied so that their spreading
technique can be maximised. They are the product of our technology and
experience in this field.
This manual must be considered as forming an integral part of your
spreader.
For proper usage, and to be able to take advantage of all of your
spreader's capability, we recommend that you read this manual carefully,
and adhere strictly to all of the instructions contained herein.
The correct functioning and durability of your spreader will depend
on this, as will your safety and that of others.
Keep this document in its entirety should you need to consult it in due
course. This must always be kept in the spreader, even in the event that it is
resold.
Failure to adhere to the instructions contained herein release both the
manufacturer and seller from all liability.
We reserve the right to add at any time those modifications that we
deem useful for our products etc, without the obligation to previously
delivered products or those under construction. We also reserve the right to
modify without forewarning the models defined in our catalogues, leaflets
or appearing on our web site.
Please accept our best wishes and most sincere thanks.
Notice originale : Français
Z.A des Landes
29800 TREFLEVENEZ - FRANCE
Tél. : 00 33 (0)2 98 85 13 40
Fax : 00 33 (0)2 98 21 38 15
www.remorquerolland.com
1
NT0002
V –p – 03/2014
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Summary of Contents for ROLLAND ROLLFORCE
- Page 1 You have just purchased a ROLLAND spreader. We would like to thank you for the trust you have placed in us. ROLLAND spreaders have been studied so that their spreading technique can be maximised. They are the product of our technology and experience in this field.
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Page 2: Table Of Contents
Contents 1-Safety Instructions……………………………….………………….3 2-Warranty Conditions…………………………………………………4 3-Vehicle Presentation……………………………………………….5 -Usage Scope -Vehicle Identification -Technology and Options 4-Implementation…………………………………………………...20 5-Standard Usage and Counter-Indications……………………….….29 -Parking -Loading -Transport -Spreading 6-Adjustments……………………………………………………….32 -Jib 7-Servicing and Maintenance……………………………………….34 -Braking Systems -Ro-Ro Transport -Cleaning / Lubrication -Regulation of Belt Tension -Tracker Adjustments - Maintenance Regulator and Hydraulic Power Stations -Consumable parts -Maintenance of Electrical Boxes... -
Page 3: 1-Safety Instructions
1 – Safety Instructions Before putting into service, please study the operating instructions and respect safety guidelines! In these user instructions all hazards and risks to which operators or other exposed persons are subject to have been highlighted by this symbol. General Safety Regulations and Contingency Plan against Accidents. -
Page 4: 2-Warranty Conditions
Our spreaders are guaranteed for parts and labour for one year, counting from the date the machine is into service. Under no circumstances can ROLLAND S.A. be held responsible for an incident arising from the failure to respect these instructions for handling, servicing or maintenance of the machinery. -
Page 5: 3-Vehicle Presentation
ESCRIPTION The spreaders are all fitted with either a “ROLLAND” sturdy suspension beam , or they may also be fitted with a "ROLLFAST” hydraulic suspension rod. These are mounted onto a chassis fitted with an adjustable, spring, or hydraulic jib. - Page 6 Towed agricultural vehicles are governed by two different regulations: The Labour Code The Highway Code Rolland’s vehicles come supplied with their official documentation and a label containing the EC conformity stamp. These two documents verify that the two sets of regulations have been adhered to.
- Page 7 Sideways View ROLLFORCE ROLLMAX Front and rear view ROLLFORCE ROLLMAX Chassis Ro-Ro Transport Front Deck Spiked roller Protective Hood Hatch Front Nose Spreader Frame (2100Kg maxi) Spreader Deck Jib regulator Notice originale : Français NT0002 V –p – 03/2014...
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Page 8: Technology And Options
Technology and options available: Demount Ring Jibs with 8 hole interfaces allowing for the mounting of several types of rings: flat, swivel, spoon, DIN). Rollforce Swivel ring (std) DIN Ring Flat ring K80 Spoon Ring Rollmax Jibs Notice originale : Français NT0002 V –p –... - Page 9 Direction of Travel Haulage : Simple axle (ROLLFORCE) Undercarriage (option on ROLLMAX 5420, 6325 and7130) Offset pin bogie beam (standard on ROLLMAX 5420, 6325 and7130) Semi - Tandem (option on ROLLFORCE) Rod Tandem (option sur ROLLMAX) Triple Axle (standard on...
- Page 10 Advancing : There are several types of forward movement, and in each case several of these can be managed from the junction box in the cabin as well as from the tractor control unit which is always on standby. See the table below for the current existing combinations : Troubleshooting tractor repairs (Insulation pump ).
- Page 11 Procedure for carrying out traction repair (please refer to traction repair on page 10) Repair of the distributor in forced mode Use a screwdriver to force open manually a section of the distributor (Opening or closing the hood trap, as in the photo) Rest on the knurled nut to perform AR manual Use an allen key and tighten...
- Page 12 This table explains the functions of the elements that comprise the 18 types of forward motions in use. In the column « forward motions in question>> we have the numbers of the forward advances used by the item in that line (for example in 122, two forward motions are used in 121, 122, 123, 221, 222, 223).
- Page 13 Element Function Stage in question Hydraulic Engine Powered oil, this maintains the reductor that supplies the belt. A 160 cm³ engine for simple All models drills and two motors of 130 cm³ mounted side by side for double drills. Proportional Regulator Ensures even distribution throughout the...
- Page 14 The different control units Element Function Forward movement Controls the fanbelt and regulates its speed, 2 setting ranges (hare / tortoise) for optimal operational capacity. 111, 211 Clearance is achieved through the tractor’s distributor command box. Controls the fanbelt and regulates its speed, 2 setting ranges (hare / tortoise) for optimal operational capacity.
- Page 15 A tread needs to be placed on the tractor. It is to be noted that Rolland auto-pilots can be turned into axles when attached to a treadless tractor since the blocking cylinders of the axle lock have been preserved.
- Page 16 Hydraulic flaps are available as an option with models V17, V21 and V25 for C10 and ROLLFORCE spreaders. Thjese flaps facilitate spreading operations on the borders of land plots. It is possible to have a left or right-sided flap, or even one on both sides.
- Page 17 Printer (Optional) FPD (Foward Proportional Decrease) : Characteristics : Aluminium box (Dimensions : l = 160mm, L= 110mm, P= 40mm) - IP 67. - Protected against reverse polarity. - Beam base IP68. - Screen 2*12 characters with blue backlight. - Printing option. - Command 6 solenoid valves (3A max) Prininting plate (Optional)
- Page 18 Normal display : The machine’s speed of travel is given in kilometres per hour and emanates from the sensor attached to the machine’s wheel. Fan belt speed is given in metres per hour and originates from the sensor mounted on the belt (on the reducer).
- Page 19 Page which indicates in metres the total belt A page which allows the configuration of travel distances since it was last reset to the system reactivity index, this setting is to zero by pressing on touch(4) be adjusted in order to avoid belt pumping. page indicating work...
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Page 20: 4-Implementation
4- Commissioning Trailer hitching : Hitched trailer speeds should not exceed 25 km/h or 40 km/h (according to model). The attachment is assured via a standardised ring (all hitching types can be secured by using a bracket, flange and pin). PROCEDURE Ensure that the tractor used can tolerate the weight burden imposed by the trailer. - Page 21 Connecting the pressure lines : Connections can be made when the motor is turned off, when hydraulic pressure has been released, and with the contact key taken out. Flexible Function Flexible Function marking/tagging marking/tagging Belt pressure (DE) Braking Belt return (DE) Funnel closing (DE)
- Page 22 Breaking circuit : Spreaders come equipped with three braking systems, each of which ensures precise operating. When stationary, the hand brake should be used (manual). When moving, it’s the hydraulic or pneumatic brake which is used. The third system is a back-up systyem in the event of trailer separation (cord between the hand brake and and a fixed point in the tractor).
- Page 23 Pneumatic braking circuit Element Function Illustration Emergency relay valve Ensures proper service braking as (ERV) well as automatic trailer braking in the event of the trailer braking or the lowering of pressure from the feed pipes. Static corrector For regulating braking pressure, and (optional) therefore braking...
- Page 24 Pneumatic braking on two axles at (example) (40 km/h) Installation of the drive shaft: PROCEDURE . All transmissions should be covered by a protector in a good state of repair . Any protector found below these standards should be replaced immediately Do not forget to install protectors and to fasten them by their chains.
- Page 25 Depending on the compliance of tractor, a bypass on front socket might be necessary. If this is the case : Rolland can’t be held liable for the failure of lighting circuit and the eventual consequences. This bypass is of client’s responsibility.
- Page 26 The auto-pilot axle requires the installation of a pilot cylinder. According to your trailer, you may have to mount one or two clevis mountings in your tractor. These clevis mountings aren´t warranted by ROLLAND. According to the brand and model of the tractor the positions of clevis mountings may vary.
- Page 27 Rear axle´s command cylinder Boom/Jib´s cylinder Front axle´s command cylinder Installation of the cylinder: To do this operation, we can´t have any pressure in the circuit. If your machine has only one cylinder, the automatic lock system enables its easy implementation. Simply attach the cylinder to the tractor and slowly steer for blocking.
- Page 28 About steering and auto-pilot axles Every auto-pilot can be used in a steering mode. To do this, simply place the cylinder on the side of the jib in the space provided for this purpose. The fixing axis of tractor cylinder-clevis is used to lock the cylinders.
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Page 29: 5-Standard Usage And Counter-Indications
5- Normal Use + Counter-Indications Above, representation of explicit pictograms present in the vehicles representing the different risks (risk of crushing, risk of falling, etc…) Parking: When it comes to park the vehicle, the respect for certain rules is mandatory for the user safety as well as for having a vehicle ready to use when necessary. -
Page 30: Loading
Loading: Any damage due to an overloading would in no case been covered by the manufacturer’s warranty. . Never exceed the vehicle loading capacity. . Verify there is a good distribution of the load in the vehicle. . Verify load balance, its stability as well as vehicle manœuvrability. . -
Page 31: Spreading
Put the Power Take- Off moving without accelerating and bring it to normal speed of 1000 rot. / min. Every spreaders ROLLAND are studied to operate in this way except in particular case (540 rot. /mn). In every cases, the scheme to be used is specified in a stitcher in the pipe holder nose in the front of vehicle. -
Page 32: 6-Adjustments
Adjustements Preamble: Any adjustment must be made with machine unplugged (see §1-1 on page 3) Adjustments of mechanic jib: The jib adjustment enables to have a right box in accordance with the coupling height and to have a greater flexibility as well as a maximum load transfer to the rear axle of the tractor. Note: For the first operation, the concessionaire will carry on the jib adjustment. - Page 33 PROCEDURE FOR ROLLFORCE . Handle it with the vehicle empty. . Operate on horizontal and stable ground. . Make sure the parking brakes are tightened. (tractor and trailer). Install the safety pin above the tractor coupling ring Put the machine in a levelling space with a jack (lifting capacity: 5T) placed in front of chassis.
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Page 34: 7-Servicing And Maintenance
Servicing and maintenance In order to execute the servicing operations in good conditions, please respect the following safety rules: Block the wheels. Tighten the mechanic brake. Remove the vehicle from its loading. 1. Verifying of the braking system (every 6 months) a- Parking and rupture brake Verify the good tension of parking/ rupture brake. - Page 35 Control the wearing of trimmings through the hole provided for this purpose. If trimmings are out of use or unreliable, contact your seller ROLLAND. Hole for viewing trimmings Brake cylinder Brake Cam Fig. 2 Circlips Fig. 1 c- Checking wheel hub bearings: Bearings are wearing pieces, their lifetime depend on their work, their loading, their speed and above all on their adjustments and their greasing.
- Page 36 General Verifying Rolling ½ tandems case, rods tandem Verify and tighten all the nuts of axles coupling flange and the lifting rods if there are any (following the order on sketch 2) Grease the different articulating axles as well as the spring ends in their slide conveyor. (Sketch 1).
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Page 37: Cleaning / Lubrication
3. Cleaning and lubrication: Proceed with profound cleaning of the spreader after each use. Then continue with a general lubrication of the body (spray oil) and check the brakes. Check the machine for all cleaning and lubricating operations (see §1-1 on page 3) Each 10 hours: -Greasing of the rug AV and AR nuts - Lubrication of the Power Take-Off transmission... - Page 38 Instructions for cleaning Caution, this operation requires special precautions in addition to those mentioned throughout this document (pages 3, 17, 20 and 26 in particular) and in this chapter. You should: Ensure that the machine is stopped until the emptying of the device is complete. Use the side ladder for this purpose Attention, it isn´t a mean of access to the interior of the vehicle.
- Page 39 NOTE below). It prevents premature component wear and contributes to the maintenance of the chains. To perform tension of the 2 chains (Rollforce) there are 2 tensioners (A) located outside of the box. To tension the rug 4 chains (RollMax) there are 2 tensioners (A) outside and two other tensioners (B) in the middle.
- Page 40 5. Steering axle (Rollmax option) : Checking and adjusting the parallelism Stop the vehicle, the steering axle must be aligned, the locking cylinders back on a flat horizontal surface. Measure the distance between the front and rear wheels and the steering axle. We need to find the same value.
- Page 41 6. Regulator and hydraulic central maintenance: Stop the vehicle (see §1-1 on page 3) Check the oil and seal the reservoir. Think about draining the oil and change the filter regulator every year. To change the filter, unscrew the bowl guard (red). Clean the inside of the bowl with a cleaning agent (do not use cloth or paper towels), replace the filter and then put the bowl.
- Page 42 Element Quantity (per scraper or per disk) wearing pin disk Shovel in stainless steel 2 types of shovels: left and right Wearing cam Rollmax Wearing cam Rollforce Notice originale : Français NT0002 V –p – 03/2014...
- Page 43 The TCEi spreading tables can have an EDT finishing: - Base thickness of table 10mm - Rounded table and removable reinforced boxes - Equipped with 3 removable pale enhanced Element Quantity Outer wear piece of left table TCEI EDT Attention to mounting direction directionRolmax Inner wear piece table TCEI EDT Outer wear piece of TCEI table right EDT...
- Page 44 10. Maintenance of gear boxes : Record machine details (see §1-1 of page 3) Replace the oil in the différent mechanical gear boxes annually or after every 200 hours service making use of SAE 140 in respect of the following quantities : Setting Oil Quantity (in litres) ( for when in operation )
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Page 45: 11. Wheels And Tyres
11. Wheels and tyres : Regularly check wheel clamps and tyre pressure Inflation Correct tyre pressure gives optimum traction, comfort and performance.Furthermore the tyres will have a longer active life and surfaces with which they come into contact will suffer less damage. - Page 46 Characteristics of tyres available with Rollforce : Correction Type Service Max.load at Dimensions value of the Pressure 40km/h* hubometer 18 4/30 A324 Alliance 4080 1550x467 1.68 18 4/34 A324 Alliance 4200 1632x467 1.77 18 4/38 A356 Alliance 6270 1733x516 1.88...
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Page 47: 12. Lighting
12. Lighting : When replacing a bulb, monitor the power level required and the filament connections. Bench function colours mark Number plate lighting White Lighting + stop indicators Orange Rear reflector N.B. : There is an option which exists to allow for protection of the lights against exhaust fume spirals. -
Page 48: 8-Assembly
8- Assembly Flashing light assembly : The flashing light can be fed by the pilot lights, in certain cases it can be fed independently with the help of a 3-way contact. If there is a pilot light feed connection: maximum flashlight power should be 21 watts. Notice originale : Français NT0002 V –p –... -
Page 49: Equipment
Equipment Assembly ( ROLLMAX Options)°: These operations are in the hands of the dealer since he alone is trained and skilled in them. Means of access to the vehicle must be in place to guarantee the absence of risk, most notably with the chute. PROCEDURE Having already grease coated them, instal the rear piles. - Page 50 Assemble rear sockets and middle piles and then affix in place using the screws provided, . Notice originale : Français NT0002 V –p – 03/2014...
- Page 51 Assemble rear sockets having followed the piles in front, and then secure them using the screws provided. Notice originale : Français NT0002 V –p – 03/2014...
- Page 52 Before installing your silage door, you will need to remove the framework tool from the your spreader. This operation is to be carried out by your ROLLAND dealer, who is the only trained and skilled operative who has the requisite tools.
- Page 53 « LOULOU » Hatch Having lubricated them with grease, assemble the cheeks. Greasing makes assembly and disassembly easier since settings are adjusted in order to ensure assembly watertightness. Attach to the spreader box with the screws supplied. On the ground, assemble the box with the cross section higher using the spindles supplied Make sure to put the locking pins in position in order to tighten up the assembled set section.
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Page 54: Rotating Warning Lights -Equipment 9-Annexes
9-APPENDICES APPENDIX 1 NOTES FOR SUSPENSION USE OF THE HYDRAULIC JIB 1- SYSTEM PRESENTATION All trailer tillers are classed as hydraulic suspension jibs when they come fitted with absorption systems which are powered by hydraulic technology rather than by parabolic springs. - Page 55 3- SETTINGS IMPLEMENTATION AND USAGE The jib should be set in such a way as to keep the trailer in a horizontal position. It should however rest on the jackpin to deaden powerful bumps ( 3cm) 2 methods of use are envisaged: It may be that the user wants a predefined trailer height setting valid throughout.
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Page 56: Passive Suspension
APPENDIX 2 USE NOTICE FOR PASSIVE SUSPENSION ON THE UNDERCARRIAGE (Closed circuit ) ( ROLLMAX option) 1- SYSTEM PRESENTATION Inactive, or even closed circuit suspension on train undercarriages comes equipped with an autonomous shock absorption system. The circuit is completely independent of the tractor.Suspension is regulated once and for all (whilst still remaining alterable on occasions where necessary).Adjustment is made in such a way that there is an optimum maximum articulation of the load .A jack stroke being at 200mm, optimum articulatuion will be about ±... -
Page 57: Passive Suspension
2 remarks : There is a system in place during assembly intended to counter vehicle roll. Oil will never just flow to where it is « easiest » Loads will be consistently equal on all 4 wheels, which in turn provides hopper stability. - Page 58 b.To increase the height of the suspension (raise the box): To remove oil from the suspension circuit (where height is deemed too important for example), it is necessary to go ahead as follows : Attach the connector marked by a spot (the long green one) to the tractor. Open the 2 external block valves (see photo).The middle valve should be closed Set the relevant tractor distributor to "float"...
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Page 59: 10-Maintenance Log
9- Maintenance Log Date Operation Remarks Visa - Check wheel tightness Every 50 km then twice yearly or at he beginning of each season - Check tyre inflation Twice a year or at the beginning of pressure each season. - Check for axle tightness or Twice a year or at the beginning of the axle fulcrum each season. - Page 60 Maintenance Log Date Operation Remarks Notice originale : Français NT0002 V –p – 03/2014...
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Page 61: 11- Declaration Of Conformity
11- CE Conformity Declaration for machines (According to Annex IIA of Machines Directive 2006/42/CE) Manufacturer: Ets ROLLAND Address: Z.A des Landes 29800 TREFLEVENEZ Name and address of the person authorised to elaborate technical dossier: Name : Béatrice LE GALL Address : Z.A des Landes 29800 TREFLEVENEZ... -
Page 62: 12-Warranty Certificate - Service Implementation Declaration
12- WARRANTY CERTIFICATE – DECLARATION OF START-UP OPERATION Examples in this instance USER Name : …………………………………………………………………………………………………. Address : ……………………………………………………………………………………………… Post Code : …………………City: …………………………..Country……………………………….. Landline : ……………………………… Mobile ………………………………… Fax : ………………………… Email : ………………………………………………………………. VEHICLE Type of vehicle : …………………………………………………………………….……………… Series N°... - Page 63 YOUR VIEWS COUNT For the purposes of continuous improvement, please reply to the questions below : (tick your choice) Compliance with delivery terms Good Average Bad Delivery quality First impressions of vehicle Start-up quality Your decision was based on : ( 3 possible choices on descending scale 1-3, 1 being your first choice) Good price to quality ratio Product design Delivery time...
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