Superior SSDVT-4035CNM Installation Instructions Manual

Direct vent gas fireplace heaters

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RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
A French manual is available upon request. Order P/N 700,029CF
Ce manuel d'installation est disponible en francais, simplement en
faire la demande. Numéro de la pièce 700,029CF.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes. This appliance is only for use with
the type of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certifi ed kit is used.
In the Commonwealth of Massachusetts:
Installation must be performed by a licensed plumber or
gas fi tter;
• See Table of Contents for location of additional Com-
monwealth of Massachusetts requirements.
WARNING: IF THE INFORMATION IN THIS MANUAL
IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline
or other fl ammables or liquids in the vicinity of
this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow your gas suppliers
instructions.
• If your gas supplier cannot be reached, call
the fi re department.
Installation and service must be performed by
a qualifi ed installer, service agency or the gas
supplier.
OTL Report No. 116-F-29-5
INSTALLATION
INSTRUCTIONS

DIRECT VENT

SSDV-35/40 SERIES
DIRECT VENT GAS FIREPLACE HEATERS
P/N 700,029M REV. E 11/2006
MODELS
Millivolt Models
SSDVT-3530CNM
SSDVR-3530CNM
SSDVT-4035CNM
SSDVR-4035CNM
AVERTISSEMENT: ASSUREZ-VOUS DE BIEN
SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE
NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE
D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE
MATÉRIEL, TOUTE BLESSURE OU LA MORT.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni
utiliser d'essence ni d'autre vapeurs ou liquides
infl ammables dans le voisinage de cet appareil ou
de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez
une odeur de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous
servir des téléphones se trouvant dans le bati-
ment où vous vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions du
fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de
gaz, appelez le service dos incendies.
L'installation et service doit être exécuté par un
qualifi é installeur, agence de service ou le fournis-
seur de gaz.
Electronic Models
SSDVT-3530CNE
SSDVR-3530CNE
SSDVT-4035CNE
SSDVR-4035CNE

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Table of Contents
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Summary of Contents for Superior SSDVT-4035CNM

  • Page 1: Direct Vent

    P/N 700,029M REV. E 11/2006 MODELS Millivolt Models Electronic Models SSDVT-3530CNM SSDVR-3530CNM SSDVT-4035CNM SSDVR-4035CNM AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Packaging ...Page 2 Introduction ...Page 2 General Information ...Page 2 New York City Approval ...Page 3 Requirements for the Commonwealth of Massachusetts .Page 4 Safety & Warning Information ...Page 5 Cold Climate Insulation ...Page 6 Location ...Page 6 Manufactured Home Requirements ..Page 7 Vent Termination Clearances ...Page 7 Minimum Clearances to Combustibles ..Page 9...
  • Page 3: New York City Approval

    Input (BTU) Manually-Modulated Gas Valves (millivolt models) NATURAL GAS Models Input Rate (BTU / HR) 23,000 high SSDV-3530CNM 17,500 low 29,000 high SSDV-4035CNM 21,500 low Table 1 Input (BTU) Manually-Modulated Gas Valves (millivolt models) * PROPANE GAS Models Input Rate (BTU / HR) 23,000 high SSDV-3530CPM 17,500 low...
  • Page 4: Requirements For The Commonwealth Of Massachusetts

    Note: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi...
  • Page 5: Safety & Warning Information

    SAFETY & WARNIING INFORMATION WARNING If the information in this manual is not follwed exactly, a fi re or explosion may result causing prop- erty damage, personal injury or loss of life. WARNING These fi replaces are vented heat- ers. Do not burn wood or other material in these appliances.
  • Page 6: Cold Climate Insulation

    COLD CLIMATE INSULATION For cold climate installations, seal all cracks around the appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under fl oor on which the appliance rests, if fl oor is above ground level.
  • Page 7: Manufactured Home Requirements

    MANUFACTURED HOME REQUIREMENTS This appliance may be installed in an after- market permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. Cet appareil peut être installé dans un maison préfabriquée (É.-U. seulement) ou mobile déjà installée à...
  • Page 8 EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS See Item D in the Text Below. Center Line Exterior Wall of Termination *18” Horizontal Termination 18” Ventilated Soffi t Inside Corner DETAIL D = Vent Terminal = Air Supply Inlet Minimum Clearances A = Clearance above grade, veranda, porch, deck or balcony.
  • Page 9: Minimum Clearances To Combustibles

    MINIMUM CLEARANCES TO COMBUSTIBLES Hearth Extension - A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements. Wall Finishes / Surrounds / Mantels Note: Combustible wall fi...
  • Page 10: Detailed Installation Steps

    DETAILED INSTALLATION STEPS The appliance is shipped with all gas controls and components installed and pre-wired. Re- move the shipping carton, exposing the front glass door. Remove the top and bottom louvered control panel per instructions on Page 27 (see Control Compartment Access / Louver Panel Instructions).
  • Page 11: Fireplace Specifi Cations

    FIREPLACE SPECIFICATIONS Framing Dimensions - Inches (millimeters) Models SSDVT-3530 35-1/4 (895) 35-1/4 (895) SSDVR-3530 35-1/4 (895) 35-1/4 (895) 21-11/16 (551) SSDVT-4035 40-1/4 (1022) 40-1/4 (1022) SSDVR-4035 40-1/4 (1022) 40-1/4 (1022) 26-11/16 (678) Notes Input (BTU) - MV & Electronic * The Steady State Effi ciency numbers based on maximum vent confi...
  • Page 12 FIREPLACE FRAMING SPECIFICATIONS Note- SSDV-3530 Models - • Venting requirements for rear vent applications in corner installations, the horizontal vent length “a” to “b,” must not exceed 28 inches (711). • Dimensions D and F occur when one 45 degree elbow is connected directly to the appliance collar. .
  • Page 13: Step 3. Install The Venting System

    Step 3. INSTALL THE VENT SYSTEM General Information These instructions should be used as a guide- line and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 and -B149.2 in Canada.
  • Page 14: Vertical Termination Systems

    VERTICAL TERMINATION SYSTEMS (ROOF) Figure 21 (Page 15), and Figures 26 to 30 (Pages 17 and 18) and their associated Vertical Vent Tables illustrate the various verti- cal venting confi gurations that are possible for use with these appliances. Secure Vent pipe applications are shown in these Figures;...
  • Page 15 Vertical (Offset) Installation Analyze the vent routing and determine the quantities of vent sections and number of elbows required. Refer to Vertical Vent Figures and Tables on Pages 17 and 18 to select the type of vertical installation desired. Vent sections are available in net lengths of 4-1/2"...
  • Page 16 One method of support is by utilizing fi eld pro- vided support straps (conventional plumber's tape). Secure the plumber's tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing.
  • Page 17: Vertical Vent Tables And Figures

    VERTICAL VENT FIGURES/TABLES Note: Secure Vent (rigid vent pipe) is shown in the Figures; Secure Flex (fl exible vent pipe) may also be used. WARNING Under no circumstances, may sepa- rate sections of concentric fl exible vent pipe be joined together. Notes: •...
  • Page 18 VERTICAL VENT FIGURES/TABLES Table C Maximum H Maximum feet (meter) feet (meter) (1.524) (0.610) (3.048) (1.219) (4.572) (1.829) (6.096) (2.438) V + V 1 + H + H 1 = 40 feet (12.2 m) Max H = 8 feet (2.438 meters) Max. H + H 1 = 20 feet (6.096 meters) Max.
  • Page 19: Horizontal Termination System

    Support Brackets Building Support Framing SV4.5E90 Elbow Ceiling Vertical Rise Figure 31 - TYPICAL HORIZONTAL VENT INSTALLATION B. Frame exterior wall opening - Locate the center of the vent outlet on the exterior wall according to the dimen- sions shown in Figure 14 on Page 11. Cut and/or frame an opening, 10-1/2"...
  • Page 20 J. Assemble vent run to exterior wall - If not previously measured, locate the center of the vent at the exterior wall. Prepare an opening as described in Step B. Assemble the vent system to point where the terminus of the last section is located relative to the exterior surface to which the termination is to be attached (see Figures 32 &...
  • Page 21: Horizontal Vent Tables And Figures

    HORIZONTAL VENT FIGURES/TABLES Notes: • Secure Vent components (rigid vent pipe and terminal) are shown in the Figures; Secure Flex components (fl exible vent pipe and terminal) may also be used. • Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting Figures for 90 elbows,must be followed if 45 degree elbows are used.
  • Page 22 HORIZONTAL VENT FIGURES / TABLES (CONTINUED) Square termination (SV4.5HT-2) shown. Figure 37 - Rear Vent - TWO 90 DEGREE ELBOWS Wall Firestop/Spacer (SV4.5HF) Square termination (SV4.5HT-2) shown. See Table 12 on Page 21 as an aid in venting component selection for a particular range of exterior wall thicknesses.
  • Page 23 HORIZONTAL VENT FIGURES / TABLES (CONTINUED) Wall Firestop/Spacer (SV4.5HF) Square termination (SV4.5HT-2) shown. Figure 39 - Rear Vent - THREE 90 DEGREE ELBOWS Wall Firestop/Spacer (SV4.5HF) See Table 12 on Page 21 as an aid in venting component selection for a particular range of exte- rior wall thicknesses.
  • Page 24: Venting Using Flexible Vent Pipe

    VERTICAL OR HORIZONTAL VENTING USING SECURE FLEX KITS AND COMPONENTS Secure Flex venting kits and components may be used in any venting application in place of rigid Secure Vent (SV4.5) direct vent components. All restrictions, clearances and allowances that pertain to the rigid piping apply to the fl...
  • Page 25: Step 4. Field Wiring

    Step 4. FIELD WIRING Refer to Section A for millivolt appliances and Section B for electronic appliances. The gas valve is set in place and pre-wired at the factory on both models. CAUTION Ensure that wires are positioned away from hot surfaces and sharp edges.
  • Page 26: Step 6. Connecting Gas Line

    Plug blower Green into this receptacle Blower Ground Tab Intact Green Neutral Ground Side of Screw Receptacle View A J-Box Wiring when Relay Module C/W FBK-250 only. Plug blower using unit mounted into J-Box receptacle for FBK-100 or FBK-200 relay module. application.
  • Page 27: Step 7. Checking Unit Operation

    TEST ALL CONNECTIONS FOR GAS LEAKS (FACTORY AND FIELD): WARNING Never use an open fl ame to check for leaks. Turn on gas supply and test for gas leaks using a gas leak test solution (also referred to as bubble leak solution).
  • Page 28: Step 8. Installing Logs

    Electronic Appliance Checkout To light the burner, turn ‘ON’ the optional remote wall switch and turn the gas control switch to the “ON” position. Ensure the Igniter lights the pilot. The pilot fl ame should engulf the fl ame rod as shown in Figure 51. ELECTRONIC PILOT ASSEMBLY Proper Pilot Flame Appearance 3/8"...
  • Page 29: Log Placement Instructions

    MODEL SSDV-3530 Log Placement Instructions LOG SET Catalog Number H3367 * Item Description Log, Rear Log, Top Left Log, Center Log, Top Right * Item "letters" above correspond to photos Install the Embers, Volcanic Stone and Logs in the order shown here (1 through 5) and per the instructions on Page 28.
  • Page 30 MODEL SSDV-4035 Log Placement Instructions LOG SET Catalog Number H3368 * Item Description Log, Rear Log, Top Left Log, Center Log, Top Right * Item "letters" above correspond to photos Install the Embers, Volcanic Stone and Logs in the order shown here (1 through 5) and per the instructions on Page 28.
  • Page 31: Step 9. Installing Glass Door

    Step 9. INSTALLING THE GLASS DOOR WARNING Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service technician. WARNING Do not attempt to substitute the materials used on this door, or replace cracked or broken glass with any materials other than...
  • Page 32: Step 11. Hood Installation

    Burner Air Shutter Adjustment Procedure CAUTION The air shutter door and nearby appliance surfaces are hot. Exercise caution to avoid injury while adjusting fl ame appearance. Burner Air Shutter Adjustment Procedure 1. Locate adjustment rod and adjust air shutter to the standard setting as shown in Figure 57 (adjustment rod is located in the lower control compartment).
  • Page 33: Installation Accessories

    INSTALLATION ACCESSORIES Item Cat. No. Model H1968 SV4.5HT-2 H2152 SV4.5CGV-1 H4687 SV4.5CTS H4716 SV4.5CTS-B H4717 SV4.5CTS-TC 77L70 SV4.5L6 77L71 SV4.5L12 77L72 SV4.5L24 77L73 SV4.5L36 77L74 SV4.5L48 77L75 SV4.5LA 77L76 SV4.5E45 77L77 SV4.5E90 The following fl ashings come packaged with a storm collar: 77L78 SV4.5F 77L79...
  • Page 34 INSTALLATION ACCESSORIES Item Cat. No. Model H1969 SF4.5HT-2 Horizontal Square Termination (without fl ex) 77L87 SFKIT12S Flex Square Term. (with 12 inch [305 mm] * compressed flex) 77L88 SFKIT18S Flex Square Term. (with 18 inch [457 mm] * compressed flex) 77L89 SFKIT24S Flex Square Term.
  • Page 35: Gas Conversion Kits

    INSTALLATION ACCESSORIES Listed Secure Flex™ Components - SSDV-3530 Models Only Cat. No. Model 94L04 SFKIT12SS 94L05 SFKIT18SS 94L06 SFKIT24SS 94L07 SFKIT36SS 94L08 SFKIT48SS 94L09 SF-HTSS Listed Secure Vent™ Components - SSDV-3530 Models Only 94L10 SV4.5HTSS 98L27 SV4.5HTSSL 98L28 SV4.5HTSSL8 * All compressed fl ex vents can be expanded up to two times. GAS CONVERSION KITS Millivolt SIT Systems Natural Gas To Propane Gas...
  • Page 36 IMPORTANT LE CANADA SEULEMENT La conversion devra être effectuée conformément aux recommanda- tions des autorités provinciales ayant juridiction et conformément aux exigences du code d'installation CAN1-B149.1 ET.2. Gas conversion kits are available to adapt the appliance from the use of one type of gas to the use of another.
  • Page 37 Step 6. Electronic Appliances - Honeywell Systems See Figure 64 and the instructions provided with the kit. Remove the slotted cap screw, o-ring, pressure-regulating adjusting screw and spring. Retain all parts for possible later use. Install new components from the kit. Black cap and red spring for propane gas units.
  • Page 38 NOTES NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
  • Page 39 NOTES NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
  • Page 40 Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code information. Printed in U.S.A. © 2005 by LHP P/N 700,029M REV.

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