SICK deTem4 Core Ex Operating Instructions Manual
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SICK deTem4 Core Ex Operating Instructions Manual

Safety multibeam sensor
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O P E R A T I N G I N S T R U C T I O N S
deTem4 Core Ex
Safety multibeam sensor

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Summary of Contents for SICK deTem4 Core Ex

  • Page 1 O P E R A T I N G I N S T R U C T I O N S deTem4 Core Ex Safety multibeam sensor...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Mount the handles to the cover of the explosion-proof enclosure..Mounting....................8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 4 13.2 Ordering information................. Accessories..................65 14.1 Brackets....................O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...
  • Page 5 List of figures..................71 List of tables..................72 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 6: About This Document

    The following information is available on the Internet: O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 7: Symbols And Document Conventions

    The symbol indicates the sender. The symbol indicates the receiver. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 8: Safety Information

    The operator must also be directed to read and follow the operating instructions. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 9: Intended Use

    60079-1 Edition 7.0, EN 60079-31:2014 / IEC 60079-31 Edition 2.0 and is certified for the following hazardous areas: 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 10: Improper Use

    For maintenance, you must be able to assess if the machine is operating safely. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...
  • Page 11 • Regulations on distances to be maintained 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 12: Product Description

    The scanning range is reduced by using deflector mirrors. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 13: Product Characteristics

    The sender and receiver LEDs indicate the operational status of the safety multibeam sensor. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 14 LED color Display Labeling Red/green OSSD status OSSD O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 15: Example Applications

    Figure 4: Single-sided access protection Figure 5: Multi-sided access protection 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 16: Project Planning

    (e.g., restart interlock) are required. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 17: Scanning Range And Beam Separation

    If the minimum distance is calculated according to ISO 13855, then it depends on the following points: 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 18 850 mm: C ≥ 850 mm and C ≥ C The reach/approach speed is already included in the formula. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 19: Minimum Distance From Reflective Surfaces

    The minimum distance (a) depends on the distance (D) between sender and receiver. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 20 = tan (2.5°) × 1,000 mm/m × D = 43.66 × 1 mm/m × O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 21: Protection Against Interference From Systems In Close Proximity To Each Other

    Information about the individual steps for electrical installation of the device: "Electrical installation", page 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 22 0 V connections of the loads and those of the corresponding protective device. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 23: Restart Interlock

    Depending on the regulations which apply at the place of installation, a restart interlock may be required. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 24: External Device Monitoring (Edm)

    • Positively guided contactors are used for shutting down the machine. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 25: Connection Diagrams

    8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 26: Test Rod Check

    O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...
  • Page 27 The OSSD LED on the receiver lights up red. Enable the light beam. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 28: Visual Check Of The Machine And The Protective Device

    O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 29: Mounting

    The safety multibeam sensor has been designed correctly. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 30: Unpacking

    3/4" NPT open‐ ing. Do not tighten the fixing screws at this point. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...
  • Page 31 Detailed view 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 32: Mount The Optional Cable Gland

    Tighten the screws with a torque of 4.5 to 5 Nm. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 33: Mounting

    8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 34 ► the axis of the device and to align them accurately. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 35: Mounting The Safety Multibeam Sensor Without The Alignment Bracket

    8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 36 Figure 22: Steps 3 and 4 Tighten the two lower M8 screws. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 37: Mounting The Safety Multibeam Sensor With The Alignment Bracket

    Figure 23: Mounting the safety multibeam sensor using the alignment brackets Figure 24: Assembling the alignment brackets 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 38 Figure 26: Step 7 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...
  • Page 39 11. Turn the sender and receiver so that they face one another and so that the receiver receives the strongest signal possible. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 40 12. Tighten the locking screws on all alignment brackets with a torque of 28 to 28.5 Nm in order to secure the protective device in this position. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 41: Electrical Installation

    Do not reconnect the power supply until you have completed the electrical installa‐ ► tion. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 42: Minimum Wire Cross-Section For Protection Earth (Pe)

    Prevent the formation of a potential difference between the load and the protec‐ ► tive device. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 43: System Connection (Flying Leads, 5-Wire)

    +24 V DC (voltage supply +24 V DC (voltage supply input) input) 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 44 • "Integrating into the electrical control", page 21 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 45: Commissioning

    "Mounting", page 29 • "Electrical installation", page 41 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 46: Switching On

    O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 47: Aligning The Sender, Receiver, And Deflector Mirror

    Rotate the receiver so that the laser beam hits the bottom mirror of the first mirror column. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 48: Alignment With The Alignment Bracket

    • Rotate (± 45°) O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 49: Indication Of The Alignment Quality

    Alignment is good, stable availability. Blue Blue Blue Green 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 50: Check During Commissioning And Modifications

    Carry out the checks specified in the test plan of the manufacturer of the machine ► and the operating entity. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 51: Operation

    Carry out the checks specified in the test plan of the manufacturer of the machine ► and the operating entity. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 52: Maintenance

    Observe the information on the regular rod test check. ► O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 53: Regular Thorough Check

    Carry out the checks specified in the test plan of the manufacturer of the machine ► and the operating entity. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 54: Troubleshooting

    "Order‐ ing information", page O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 55: Fault Indicator On The Receiver

    8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 56 LED off. Ö LED flashes. O LED illuminates. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 57: Decommissioning

    SICK will be glad to help you dispose of these devices on request. 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 58: Technical Data

    Direction of movement and axis of the test rod perpendicular to the light beam. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 59: Technical Data For Sender

    Length of cable 30 m Cable diameter 5 mm 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 60: Table Of Weights

    29.4 37.72 37.72 45.88 45.88 Tolerance: ± 50 g O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 61: Dimensional Drawings

    Figure 33: Dimensional drawing of sender and receiver, 2 beams, beam separation 500 mm 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 62 Figure 34: Dimensional drawing of sender and receiver, 3 beams, beam separation 400 mm O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...
  • Page 63 Figure 35: Dimensional drawing of sender and receiver, 4 beams, beam separation 300 mm 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 64: Ordering Information

    EXS-09D0340A020 1097719 EXE-09D0340A020 1097723 EXS-12D0430A020 1097722 EXE-12D0430A020 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 65: Accessories

    Figure 36: Dimensional drawing, FlexFix bracket with riser (2074627) 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 66: Mounting Accessories

    AR60 laser alignment aid 1015741 Adapter 2074849 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 67: Deflector Mirrors

    1200 PNS75-124 1019420 1540 1500 PNS75-154 1019422 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 68: Deflector Mirror Pns125 - Ordering Information

    Test rod 30 mm 2022602 Test rod holder 2052249 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...

  • Page 69: Annex

    ISO 13849-1 GB/T 16855.1 ISO 13855 GB/T 19876 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 70: Checklist For Initial Commissioning And Commissioning

    O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK...

  • Page 71: List Of Figures

    37. Dimensional drawing of the alignment bracket (2072525)........66 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 72: List Of Tables

    24. Ordering information, test rods..................68 25. Note on standards...................... 69 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...
  • Page 73 LIST OF TABLES 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 74 LIST OF TABLES O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/1DVD/2023-04-28 | SICK Subject to change without notice...
  • Page 75 LIST OF TABLES 8022875/1DVD/2023-04-28 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 76 Phone +65 6744 3732 Phone +30 210 6825100 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail office@sick.com.gr E-Mail sales.gsg@sick.com Hong Kong Slovakia Phone +852 2153 6300 Phone +421 482 901 201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Detailed addresses and further locations at www.sick.com SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

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