Samson TROVIS 5757-3 Mounting And Operating Instructions
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Samson TROVIS 5757-3 Mounting And Operating Instructions

Samson TROVIS 5757-3 Mounting And Operating Instructions

With process controller for domestic hot water heating
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EB 5757 EN
Translation of original instructions
TROVIS 5757-3 Electric Actuator with Process Controller
for domestic hot water heating
Firmware version 2.20
Edition September 2016

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Summary of Contents for Samson TROVIS 5757-3

  • Page 1 EB 5757 EN Translation of original instructions TROVIS 5757-3 Electric Actuator with Process Controller for domestic hot water heating Firmware version 2.20 Edition September 2016...
  • Page 2 Î For the safe and proper use of these instructions, read them carefully and keep them for later reference. Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service Department (aftersalesservice@samson.de). The mounting and operating instructions for the devices are included in the scope of delivery.

  • Page 3: Table Of Contents

    Contents Safety instructions and measures ..............5 Notes on possible severe personal injury ............8 Notes on possible property damage ..............9 Markings on the device ................10 Actuator nameplate ..................10 Valve nameplate ..................10 Design and principle of operation ..............11 Operating controls ..................12 3.1.1 LEDs ......................12 3.1.2 Handwheel ....................14...
  • Page 4 Contents Decommissioning and disassembly ..............26 Decommissioning ..................26 Removing the actuator from the valve ............26 Disposal ......................26 Appendix ....................27 10.1 After-sales service ..................27 10.2 Configuration list and customer settings ............28 10.3 Customer setting ..................30 10.4 EU declaration of conformity .................31 Firmware revisions 1.0x 2.0x/2.1x Additional features: – Switching output (see section 10.2) –...

  • Page 5: Safety Instructions And Measures

    Therefore, operators must ensure that the actuator is only used in applications that meet the specifications used for sizing the actuator at the ordering stage. In case operators intend to use the actuator in other applications or conditions than specified, SAMSON must be con- tacted. SAMSON does not assume any liability for damage resulting from the failure to use the de- vice for its intended purpose or for damage caused by external forces or any other external factors. Î Refer to the technical data for limits and fields of application as well as possible uses. See section 3.3.
  • Page 6 Î Observe the requirements for personal protective equipment specified in the valve docu- mentation. Î Check with the plant operator for details on further protective equipment. Revisions and other modifications Revisions, conversions or other modifications to the product are not authorized by SAMSON. They are performed at the user's own risk and may lead to safety hazards, for example. Fur- thermore, the product may no longer meet the requirements for its intended use. Safety features None...
  • Page 7 The following documents apply in addition to these mounting and operating instructions: − Configuration manual u KH 5757 for TROVIS 5757-3 Electric Actuator with Process Controller (detailed description of all functions and parameters) − Mounting and operating instructions of the valve on which the electric actuator is mount- ed, e.g. for SAMSON valves: u EB 3135-1 for Type 2488 Pressure-independent Control Valve (PICV) u EB 3136 for Type 2488 N Pressure-independent Control Valve (PICV) u EB 5861 for Type 3260 Three-way Valve u EB 5863 for Type 3226 Three-way Valve...

  • Page 8: Notes On Possible Severe Personal Injury

    Safety instructions and measures 1.1 Notes on possible severe personal injury DANGER Risk of electric shock. Î Before connecting wiring, performing any work on the device or opening the de- vice, disconnect the power supply and protect it against unintentional reconnection. Î Only use power interruption devices that are protected against unintentional recon- nection of the power supply.

  • Page 9: Notes On Possible Property Damage

    Safety instructions and measures 1.2 Notes on possible property damage NOTICE Risk of actuator damage due to the power supply exceeding the permissible toler- ances. The electric actuators are designed for use according to regulations for low-voltage in- stallations. Î Observe the permissible tolerances of the power supply. Risk of actuator damage due to excessively high tightening torques.

  • Page 10: Markings On The Device

    Markings on the device 2 Markings on the device 2.1 Actuator nameplate TROVIS 5757-3 Electric Actuator with Process Controller Var.-ID xxxxxxx Serial no. xxxx *xxxxxx* F: 300 N s: 6 mm v: 0.3 mm/s Firmware: 2.xx U: 230 V f: 50 Hz...

  • Page 11: Design And Principle Of Operation

    Process Controller is an electric actuator with tapped. The water flow sensor can addition- an integrated digital controller. It can be ally record the quantity of hot water being mounted onto SAMSON Type 3213, tapped. An optimization function adapts the Type 3222, Type 3222 N, Type 2488, and control to the changing network conditions. Type 3267 Valves (DN 15 to 25) and onto In addition to the temperature sensor input, special versions of Type 3260 and...

  • Page 12: Operating Controls

    Design and principle of operation a fault alarm output or an output to report gear to the actuator stem (3) and used as the when hot water is tapped. stroke. The motor is switched off by torque-dependent switches when an end po- sition is reached or in case the motor is over- loaded.
  • Page 13 Design and principle of operation − Memory pen inserted: preparing to read − Restarting device after reset or from memory pen torque-dependent limit switch error Time [s] Time [s] − Temperature too high (upper limit − Memory pen inserted: preparing to (GWH) exceeded) write data to memory pen Time [s]...

  • Page 14: Handwheel

    The TROVIS-VIEW software can be down- measuring range loaded free of charge from our website (u www.samson.de at Services > Software > TROVIS-VIEW). The software can also be supplied on a CD-ROM. Further details can be found in Data Sheet u T 6661.

  • Page 15: Technical Data

    Design and principle of operation 3.3 Technical data TROVIS 5757-3 Electric Actuator with Process Controller Connection to valve Force-locking Rated travel 6 mm Transit time for rated travel 20 s Thrust 300 N Power supply 230 V (±10 %)/50 Hz Power consumption Approx. 3 VA Manual override Permissible temperatures Ambient 0 to 50 °C Storage...

  • Page 16: Dimensions In Mm

    Design and principle of operation 3.4 Dimensions in mm Ø 12 eL Stem retracts aL Stem extends G¾ G¼ G¾ Water flow sensor with Sensor pocket (including Connecting piece (including extension cable gasket) for heat exchanger with gasket) for valve G 1 Order no. 1400-9246 G 1 Order no.
  • Page 17 Design and principle of operation G¾ G¾ Ø5.4 G¼ Ø3.3 Type 5207-0060 Pt 1000 Sensor Sensor pocket (including gasket) for heat exchanger with G ¾ Time response: t < 1 s, < 3 s; in water 0.4 m/s Order no. 1400-9249 PN 16 Max. medium temperature: 90 °C G¾ G¾ G¾ G¼ G¾ Connecting piece (including Circulation pipe gasket) for valve G ¾...

  • Page 18: Preparation

    − Observe storage instructions. 4.1 Unpacking − Avoid long storage times. − Contact SAMSON in case of different stor- age conditions or long storage periods. Note Do not remove the packaging until immedi- ately before mounting and start-up.

  • Page 19: Mounting And Start-Up

    Mounting and start-up 5 Mounting and start-up Î Install the valve into the pipeline accord- ing the specifications in the mounting and operating instructions of the valve. NOTICE Risk of malfunction due to incorrectly per- 5.3 Electrical connections formed start-up. Perform start-up following the described DANGER sequence.

  • Page 20: Configuring The Electric Actuator

    Operation Insulate any wires that are not used. Note The configuration manual u KH 5757 can Note be found in the Help menu of the The initialization process starts immediately TROVIS-VIEW software. The manual con- after the actuator has been connected to the tains a detailed description of each function electrical power supply.
  • Page 21 Operation 230V,50Hz +5V GND L´ DANGER Operation with Pt 1000 sensor Live wires (switching output L´ as pump output) 230V,50Hz +5V GND L´ DANGER Live wires Operation with Pt 1000 sensor and binary contact to determine the set point (switching output L´ as pump output) Water flow sensor (WSS) Flow switch...
  • Page 22 Operation 230V, 50Hz L´ +5V GND OG YE DANGER Operation with Pt 1000 sensor and water flow sensor Live wires (switching output L´ as pump output) Information on connection of water flow sensor. See Fig. 7 230V,50Hz +5V GND L´ DANGER Live wires Operation with Pt 1000 sensor and set point guided by current input (switching output L´...
  • Page 23 Operation Connection of water flow sensor (WWS) Wire end ferrule PVC 3 x 0.5 mm² Plug connector Bushing GN WH Cable tie Nameplate 18:9 Fig. 7: Connection of water flow sensor (WWS) EB 5757 EN...

  • Page 24: Servicing

    Î Troubleshooting (see Table 1). Note The electric actuator with process controller Note was checked by SAMSON before it left the Contact SAMSON's After-sales Service de- factory. partment for malfunctions not listed in the ta- − The product warranty becomes void if ser- ble.
  • Page 25 Malfunctions Table 1: Troubleshooting Error Possible reasons Recommended action Actuator or plug stem does not Actuator is blocked. Check attachment. move on demand. Unblock the actuator. No or incorrect power supply con- Check the power supply and nected. connections. Actuator or plug stem does not No or incorrect power supply con- Check the power supply and move through the whole range.

  • Page 26: Decommissioning And Disassembly

    Decommissioning and disassembly 9 Decommissioning and disas- 2. Completely drain the pipelines and valve. sembly 3. Disconnect and lock the power supply. 4. If necessary, allow the pipeline and valve DANGER DANGER components to cool down. Risk of electric shock. 5.

  • Page 27: Appendix

    Addresses of SAMSON AG and its subsid- iaries The addresses of SAMSON AG, its subsid- iaries, representatives, and service facilities worldwide can be found on the SAMSON website, in all SAMSON product catalogs or on the back of these Mounting and Operat- ing Instructions. Required specifications Please submit the following details: −...

  • Page 28: Configuration List And Customer Settings

    Appendix 10.2 Configuration list and customer settings Function block list The function blocks have the following listed functions. F = Function block WE = Default setting Function Meaning 01 DHW tapping recognition 0: Continuous control 1: Flow rate sensor active 02 Flow rate sensor 0: Flow switch 1: Water flow sensor...
  • Page 29 Appendix Function Meaning 16 Function of switching 1: Not active output 2: Fault alarm 3: Circulation pump (DHW) 4: Circulation pump (heating) 5: Tapping 6: Circulation pump (heating) reversed 17 Pump protection 0: Passive 1: Active Firmware version 2.20 and higher Parameter list The parameters have the setting ranges as listed below.

  • Page 30: Customer Setting

    Appendix 10.3 Customer setting Station Operator SAMSON office Function blocks Parameters Performed setting Performed setting Adjustment range 60 °C 0 to 100 °C 70 °C 0 to 100 °C 0 °C –50 to 90 °C 100 °C 10 to 150 °C 95 °C 0 to 100 °C 5 °C 0 to 20 °C 0.1 to 50 25 s 0 to 999 s 0 s 0 to 999 s 35 s...

  • Page 31: Eu Declaration Of Conformity

    Appendix 10.4 EU declaration of conformity EB 5757 EN...
  • Page 32 EB 5757 EN SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 samson@samson.de · www.samson.de...

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