Samson TROVIS 5724-3 Mounting And Operating Instructions
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Samson TROVIS 5724-3 Mounting And Operating Instructions

Samson TROVIS 5724-3 Mounting And Operating Instructions

Electric actuators with process controllers for domestic hot water heating. with/without fail-safe action
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Electric Actuators with Process Controllers
TROVIS 5724-3 (without fail-safe action)
TROVIS 5725-3 (with fail-safe action)
for domestic hot water heating
Mounting and
Operating Instructions
EB 5724 EN
Firmware version 2.20
Edition August 2016

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Summary of Contents for Samson TROVIS 5724-3

  • Page 1 Electric Actuators with Process Controllers TROVIS 5724-3 (without fail-safe action) TROVIS 5725-3 (with fail-safe action) for domestic hot water heating Mounting and Operating Instructions EB 5724 EN Firmware version 2.20 Edition August 2016...
  • Page 2 Î For the safe and proper use of these instructions, read them carefully and keep them for later reference. Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service Department (aftersalesservice@samson.de). The mounting and operating instructions for the devices are included in the scope of delivery.

  • Page 3: Table Of Contents

    Contents Safety instructions and measures ..............5 Notes on possible severe personal injury ............8 Notes on possible personal injury ..............9 Notes on possible property damage ..............9 Markings on the device ................10 Actuator nameplate ..................10 Valve nameplate ..................10 Design and principle of operation ..............11 Fail-safe positions ..................12 Operating controls ..................12 Accessories .....................
  • Page 4 Contents Servicing.....................29 Preparation for return shipment ..............29 Malfunctions ....................30 Emergency action ..................30 Decommissioning and disassembly ..............30 Decommissioning ..................30 Removing the actuator from the valve ............31 9.2.1 Force-locking attachment ................31 9.2.2 Form-fit attachment ..................31 Disposal ......................31 Appendix ....................31 10.1 After-sales service ..................31 10.2 Configuration and parameter list ..............32 10.3...

  • Page 5: Safety Instructions And Measures

    SAMSON must be con- tacted. SAMSON does not assume any liability for damage resulting from the failure to use the de- vice for its intended purpose or for damage caused by external forces or any other external factors.
  • Page 6 The following safety features exist: − Upon power supply failure, the TROVIS 5725-3 Electric Actuator causes the valve to move to a certain fail-safe position. The fail-safe action of SAMSON actuators is speci- fied on the actuator nameplate. Warning against residual hazards...
  • Page 7 − Configuration Manual for TROVIS 5724-3 and TROVIS 5725-3 Electric Actuators with Process Controllers u KH 5724 − Mounting and operating instructions of the valve on which the electric actuator is mount- ed, e.g. for SAMSON valves: u EB 5861 for Type 3260 Three-way Valve u EB 5863 for Type 3226 Three-way Valve u EB 5866 for Type 3222 Globe Valve...

  • Page 8: Notes On Possible Severe Personal Injury

    Safety instructions and measures 1.1 Notes on possible severe personal injury DANGER Risk of electric shock. Î Before connecting wiring, performing any work on the device or opening the de- vice, disconnect the power supply and protect it against unintentional reconnection. Î...

  • Page 9: Notes On Possible Personal Injury

    Safety instructions and measures 1.2 Notes on possible personal injury WARNING Crush hazard arising from moving parts. The form-fit version of the electric actuator with process controller contains moving parts (actuator and plug stems), which can injure hands or fingers if inserted into the actuator.

  • Page 10: Markings On The Device

    − TORX ® − TORX PLUS 10IP ® − Flat-blade screwdriver with 0.8 mm blade thickness and 4.0 mm blade width 2 Markings on the device 2.1 Actuator nameplate SAMSON Power supply 0062 Controller with Power line frequency Electric Actuator Power consumption Model Var.-ID...

  • Page 11: Design And Principle Of Operation

    The actuator contains a reversible synchro- engineering applications. They are particu- nous motor and a maintenance-free gear. larly suitable for mounting to SAMSON The synchronous motor is switched off by Types 3213, 3214, 3260, 3222, and 3226 torque-dependent switches in the end posi- Valves.

  • Page 12: Fail-Safe Positions

    Process Controller with "actuator stem extends" fail-safe action is tested by the German Technical Inspectorate (TÜV) according to DIN EN 14597 in combination with various SAMSON valves. The register number is available on request. Handwheel Fig. 2: Operating controls on the actuator...
  • Page 13 Design and principle of operation Travel indicator Blinking pattern of the yellow LED Travel and direction of action can be read − Device switched off or command mode off the scale of the travel indicator. Note Time [s] The scale must be turned when a three-way mixing valve is used so that the travel and −...
  • Page 14 Design and principle of operation − Data logging in progress − EEPROM error in device Time [s] Time [s] − EEPROM error in memory pen − Zero calibration in progress Time [s] Time [s] − Internal transit time measurement Blinking pattern of the red LED −...

  • Page 15: Accessories

    TROVIS-VIEW software can be down- For Type 5207-0060 Pt 1000 Sensor for loaded free of charge from our website mounting to heat exchangers with G ¾ www.samson.de at Services > Soft- for optimal positioning instantaneous ware > TROVIS-VIEW). The software can heating systems, order no. 1400-9249 also be supplied on a CD-ROM.
  • Page 16 Design and principle of operation Electric actuator with TROVIS 5724 5725 process controller -310 -313 -320 -323 -330 -333 -310 -313 -320 -323 -330 -333 Fail-safe action Without With Operating direction – Extends Power supply 230 V (±10 %), 50 Hz 230 V (±10 %), 50 Hz Power consumption Approx.

  • Page 17: Dimensions In Mm

    Design and principle of operation 3.5 Dimensions in mm TROVIS 5724-313/-323 TROVIS 5725-313/-323 (33) TROVIS 5724-333 TROVIS 5725-333 Ø10 (33) TROVIS 5724-310/-320 TROVIS 5725-310/-320 EB 5724 EN...
  • Page 18 Design and principle of operation TROVIS 5724-330 TROVIS 5725-330 Ø10 Accessories for domestic hot water heating Ø5.4 Water flow sensor with extension Ø3.3 cable Type 5207-0060 Pt 1000 Sensor Order no. 1400-9246 Time response: t < 1 s, t < 3 s; in Measuring range 1 to 30 l/min, water 0.4 m/s DN 10, PN 10, IP 54 max.
  • Page 19 Design and principle of operation G¾ G¾ G¾ G¾ G¾ G¼ G¼ G¾ Sensor pocket (including gasket) Connecting piece (including Circulation pipe connection for heat exchanger with G ¾ gasket) for valve G ¾ (including gasket) Order no. 1400-9249 Order no. 1400-9236 Order no.

  • Page 20: Measures For Preparation

    − Observe storage instructions. 4.1 Unpacking − Avoid long storage times. − Contact SAMSON in case of different stor- age conditions or long storage periods. Note Do not remove the packaging until immedi- ately before mounting and start-up.

  • Page 21: Aligning The Travel Indication Scale

    Mounting and start-up 4.4 Aligning the travel Î Open front cover. indication scale Î Remove scale, turn it and replace it so that the pin is positioned over the appro- The travel indication scale has two opposed priate hole (6, 12 or 15) corresponding scales.

  • Page 22: Form-Fit Attachment

    Mounting and start-up 5.1.2 Form-fit attachment cording to DIN VDE 0100 as well as the regulations of your local power supplier. 1. Place the actuator on the yoke (15) and − Use a suitable power supply which guar- tighten the coupling nut (4) (tightening antees that no dangerous voltages reach torque 20 Nm).
  • Page 23 Mounting and start-up Force-locking attachment with coupling nut, e.g. Form-fit attachment with stem connector, e.g. with to Type 3222 Valve rod-type yoke on Series V2001 Valve Handwheel (TROVIS 5724-3 only) Actuator stem Coupling nut Yoke Stem connector Fig. 4: Attaching actuator and valve Fig. 5: Mounting position EB 5724 EN...

  • Page 24: Configuring The Electric Actuator

    Î Perform the electrical connection de- tion manual can be downloaded from the pending on the application according to SAMSON website (www. samson.de) and is one of the following wiring diagrams available in the [?] menu in the TROVIS-VIEW software.
  • Page 25 Mounting and start-up DHW heating in instantaneous heating system 230V, 50Hz 230V, 50Hz DANGER * DANGER * Operation with Pt 1000 sensor Operation with Pt 1000 sensor and binary contact to switch between set points 230V, 50Hz 230V, 50Hz DANGER * DANGER * Operation with Pt 1000 sensor Operation with Pt 1000 sensor and water and flow switch...
  • Page 26 Mounting and start-up Connection of water flow sensor (WWS) Connection of water flow sensor (WWS) 230V, 50Hz Extension cable TROVIS 5724-3 Signal 5 V 5 V Wire end ferrule PVC 3 x 0.5 mm² Plug connector Bushing GN WH Cable tie Nameplate 18:9 Brown Green Black...

  • Page 27: Quick Check

    Operation 5.5 Quick check 6 Operation To test the electric actuator's ability to func- Immediately after completing mounting and tion, the following quick checks can be per- start-up, the valve with electric actuator is formed: ready for use. Î Apply the maximum and minimum con- WARNING trol signals (e.g.
  • Page 28 Operation Î Turn counterclockwise to retract the actu- TROVIS-VIEW is set to 1 (Automatic set ator stem (approx. 4 turns for 1 mm trav- point potentiometer: manual setting ef- el). fective above 10 %. The required setting F12 - 1 is the default setting. Changing the set point W1 Î...

  • Page 29: Servicing

    See associat- The electric actuator with process controller ed valve documentation. was checked by SAMSON before it left the factory. 2. Remove the electric actuator from the − The product warranty becomes void if ser- valve.

  • Page 30: Malfunctions

    − Before starting any work on the control Note valve, depressurize all plant sections con- Contact SAMSON's After-sales Service de- cerned and the valve. partment for malfunctions not listed in the ta- − Drain the process medium from all the ble.

  • Page 31: Removing The Actuator From The Valve

    Addresses of SAMSON AG and its subsid- iaries stem. 2. Undo the nut (17) and remove the rod- The addresses of SAMSON AG, its subsid- type yoke (15) together with the actuator iaries, representatives, and service facilities from the valve. worldwide can be found on the SAMSON website, in all SAMSON product catalogs or 3.

  • Page 32: Configuration And Parameter List

    Appendix 10.2 Configuration and parameter list Configuration list The function blocks F01 to F14 have the following listed functions. F = Function block WE = Default setting 0 = OFF, 1 = ON Function Meaning 01 DHW tapping recognition 0 – Continuous control 1 –...

  • Page 33: Parameter List

    Appendix 10.3 Parameter list The parameters have the setting ranges as listed below. P = Parameter WE = Default setting Parameters Adjustment range Set point W1 60 °C 0 to 100 °C Set point W2 70 °C 0 to 100 °C Lower measuring range value Xmin 0 °C –50 to 90 °C Upper measuring range value Xmax...

  • Page 34: Customer Setting

    Appendix 10.4 Customer setting Station Operator SAMSON office Function blocks Parameters Performed setting Performed setting Adjustment range 60 °C 0 to 100 °C 70 °C 0 to 100 °C 0 °C –50 to 90 °C 100 °C 10 to 150 °C 95 °C 0 to 100 °C 5 °C 0 to 20 °C 0.1 to 50...

  • Page 35: Eu Declaration Of Conformity

    EMC 2004/108/EC (bis/to 2016-04-19) EN 61000-6-2:2005, EN 61000-6-3:2010 EMC 2014/30/EU (ab/from 2016-04-20) LVD 2006/95/EC (bis/to 2016-04-19) EN 60730-1:2011, EN 61010-1:2010 LVD 2014/35/EU (ab/from 2016-04-20) Hersteller / Manufacturer: SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 D-60314 Frankfurt am Main Deutschland/Germany Frankfurt, 2016-04-06 Gert Nahler ppa. Günther Scherer Zentralabteilungsleiter/Head of Department Qualitätssicherung/Quality Managment...
  • Page 36 SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 EB 5724 EN samson@samson.de · www.samson.de...

This manual is also suitable for:

Trovis 5725-3

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