Cutting Oblates, Grooves And Cones - Mafell ZK 115 Ec Original Operating Instructions

The angle scale 6 (fig. 5), depth
indicator 4 and mark indicator 16
(fig. 3) must always be set to the
same value "α".

Parallel
The parallel stop 18 (fig. 3) can be set after
loosening the wing screws 19, and it can be
used on the left or right side.

Set the machine
Open the moving protective hood by pressing
the lever 23 (fig. 3) and set the machine onto
the wood in such a way that the end guard 37
(fig. 6) swivels back. The bird's mouth angle,
depth indicator (cutter depth 0 mm) and mark
indicator must be set in advance. With respect
to the space available, align the guide rails 34
(fig. 6) parallel left or right with spacing to the
mark A - B (fig. 4) and fasten.
Spacing between the mark and rail approx.:
to the right 10 cm (3 15/16 in.)/30°
15 cm(5 15/16 in.)/45°
20 cm (7 7/8 in.)/60°
to the left 32 cm (12 9/16 in.)/30°
30 cm (11 3/16 in.)/45°
27 cm (10 5/8 in.)/60°
Tighten adapter 33 (fig. 6) on the parallel stop 18. Set
the machine with the adapter on the guide rail and
align it to the mark indicator on mark A - B (fig. 4) by
moving it to the side in the parallel stop guides.
Tighten the wing screws 19 (fig. 3). Check the mark
on the rear mark scale 7 (fig. 5).
5.3.3 Cutting bird's mouth

Unscrew the wing screw 10 (fig. 5). Remove the
machine from the guide rail. Set cutter depth "T"
(fig. 4) by turning the handle 1 (fig. 5) to the
desired dimension in accordance with depth
scale 5.

Tighten the wing screw 10 (fig. 5) again. Set the
machine with the adapter on the guide rail so
that the cutter head with the protective hood is
exposed. Switch on the machine. Open the
moving protective hood by pressing the lever 23
stop:
5.3.4
to the mark:
Cutter
head
∢
"α°"
Depth
"D"
(mm)
Width
"W"
(mm)
X
(mm)
Y
(mm)

5.4 Cutting oblates, grooves and cones


-22-
(fig. 3) and cut with a uniform feed rate. The
ejected chips can be deflected by setting the
chip deflector 24. Guide the machine using both
handles 11 and 21.
When done using the machine
ensure that the moving protective
hood is closed again.
Milling dimensions
Ø 150 x 115 (5 29/32 x 4 17/32 in.)
0 15 30
0 – 27 0 - 0 –
(1 29.7 57.5
1/16) (1 (2
11/64) 17/64)
115 (4
17/32)
115 (4 115 (4
17/32) 17/32)
30.8 66.4
(1 (2
7/32) 5/8)
Set angle scale 6 (fig. 5) and mark indicator 16
(fig. 3) to 0. Depending on the cutter head user,
set the depth indicator 4 (fig. 5) to the left or
right half of the setting scale 2 (with a cutter
head of Ø 236 or 190 mm to the corresponding
markings on the right, with a cutter head of Ø
150 mm to the left). The cutter width, which at
first comprises the width of cutter head, can be
increased by moving the parallel stop laterally
18 (fig. 3).
Ø 236 Ø 190
x 50 (9 x 80
29/100 (7
x 1 31/64
97/100 x 3
in.) 5/32
in.)
45 60 0 0
0 – 0 – 75 0 – 70 0 - 47
77.9 (2 (2 3/8) (1
(3 61/64) 27/32)
1/8)
80 (1
9/16)
110 (4 86.6
13/32) (3
13/32)
110 (4 150 (5
13/32) 29/32)