Raven SCS 700 Installation & Service Manual

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Installation & Service Manual
SCS 700

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Summary of Contents for Raven SCS 700

  • Page 1 Installation & Service Manual SCS 700...
  • Page 2 W A R N I N G Disconnect console before jump starting, charging battery, or welding on equipment.
  • Page 5: Table Of Contents

    SYMBOL DEFINITION ......................3 INTRODUCTION ........................4 PRODUCT INSTALLATIONS ....................5 1. MOUNTING THE RAVEN RADAR SPEED SENSOR ............... 5 2. MOUNTING THE FLOWMETER ....................6 3. MOUNTING THE CONTROL VALVE ..................6 4. MOUNTING THE CONSOLE AND CABLING ................7 BATTERY CONNECTIONS.....................
  • Page 6 13. BOOM CAL DATA ENTRY FOR SCS 710 6 BOOM CONSOLE ........60 14. SCS 710 6 BOOM CONSOLE WIRING DIAGRAM ............61 15. SERIAL INTERFACE ...................... 62 16. SCS 700/710 COMMUNICATION STRINGS..............63 17. SCS 700/710 DATA MENU KEY FEATURES ..............64 REPLACEMENT PARTS SHEETS...
  • Page 7: Symbol Definition

    SYMBOL DEFINITION - Gallons per minute - Centimeters lit/min - Liters per minute - Decimeters dl/min - Deciliter per minute - Meter - Pounds per square inch - Miles per hour - Kilopascal - Kilometers - Gallon per acre km/h - Kilometers per hour lit/ha - Liter per hectare...
  • Page 8: Introduction

    TYPICAL SYSTEM (WITH CARRIER) DIAGRAM: The diagram shown below is a typical SCS 700 system. It is suggested that the SCS 700 console be installed to use Product 1 as the carrier, and Product 2 for injection or auxiliary. Although this is not required,...
  • Page 9: Product Installations

    PRODUCT INSTALLATIONS MOUNTING THE RAVEN RADAR SPEED SENSOR See Appendix 1 for Wheel Drive Speed Sensor installation instructions. See Appendix 2 Speedometer Drive Speed Sensor installation instructions. For mounting the radar, the following guidelines will assure proper installation: It is suggested that a large heavy mounting bracket, (P/N 107-0159-693) be attached to the vehicle frame for mounting the radar.
  • Page 10: Mounting The Flowmeter

    MOUNTING THE FLOW METER Mount Flow Meter in the area of the boom valves per Figure 4. All flow through Flow Meter must go to booms only, i.e., no return line to tank or pump after Flow Meter. Mount Flow Meter horizontal to the ground. Use the bracket to secure the Flow Meter. For best results, allow a minimum of 7 1/2 inches [20 cm] of straight hose on inlet of Flow Meter.
  • Page 11: Mounting The Console And Cabling

    Connect the Console Control Cable to the plug in the back of the Console. (See Figure 5). Run the Console Control Cable out of the vehicle cab and connect with Product Control Cable on the sprayer. (Extension cables are available from a Raven Dealer). Secure with plastic cable ties. FIGURE 5 Turn POWER ON/OFF switch OFF and route the Red and White battery wires to a 12 volt battery.
  • Page 12: Battery Connections

    BATTERY CONNECTIONS BATTERY HOOK-UP FOR CONSOLE HARNESS Connect the 10 gauge white wire to the negative post of the battery. Install fuseholder and 20 amp fuse on 16 gauge red wire. A relay must be installed between the red 10 gauge wires and the battery. The relay is normally controlled from the accessory side of the ignition switch.
  • Page 13: Console Features

    CONSOLE FEATURES IMPORTANT: This Console requires selection of US (acres), SI [hectares], or TU {1,000 sq. ft.} area; and SP1 (wheel drive, etc.) or SP2 (radar) speed sensor; C-Sd (Standard Valve), C-F (Fast Valve), or C-FC (Fast Close valve). Console Revision can be determined by the letter stamped in REV box on label.
  • Page 14: Console Calibrations

    CONSOLE CALIBRATIONS A calibration procedure must be completed before operating the console. Calibration of the Console can be achieved by performing the following calculations. Once these calculations are complete, the information can be added to the console by following the INITIAL CONSOLE PROGRAMMING procedure. CALCULATING "BOOM CAL"...
  • Page 15: Calculating Carrier "Meter Cal

    Recheck the new SPEED CAL derived in Step 5 by repeating Steps 2 thru 5. CALCULATING CARRIER "METER CAL" When calculating METER CAL for a carrier (typically METER 1 CAL is used as a carrier), refer to the Flow Meter calibration number which is stamped on the label attached to the Flow Meter. This number is to be used for gallon per area applications.
  • Page 16: Calculating "Prod 1 And Prod 2 Cal

    Determine the target application rate at which the product should be sprayed for the PROD 1 and PROD 2 CAL. Write down these calibration numbers for future reference when program- ming the Console. Consult with a Raven Dealer to ensure your spray nozzles are capable of applying at this target rate.
  • Page 17 FIGURE 8 VERIFYING FLOW RATE LIMITS: The gallons per minute (GPM) (liter per minute [lit/min]) flow rate of the sprayer must be within the range of that specified for the Flow Meter included with the Console. FLOW METER MODEL FLOW RANGE RFM 5 0.05-5 GPM [0.2-18.9 lit/min] RFM 15...
  • Page 18: Initial Console Programming

    INITIAL CONSOLE PROGRAMMING STANDARD DATA ENTRY PROCEDURE: When entering data into any of the keys on the Console, the data entry sequence is always the same. Depress the key in which Depress the "ENTER" key. you wish to enter data. An "E"...
  • Page 19: Required Console Programming

    REQUIRED CONSOLE PROGRAMMING When power is first applied to the console, after all installation procedures have been completed, the Console will flash "CAL" in the PROD 1 and PROD 2 displays. This means it must be "calibrated" or programmed before it can be operated. This is a one-time operation which does not have to be repeated.
  • Page 20 Displaying Valve selections for PROD 1: 1-Sd (Injection Module/Standard Valve), 1-F (Fast Valve), or 1-FC (Fast Close Valve). Depressing momentarily steps the DATA display from 1-Sd to 1-F. Depressing momentarily steps the DATA display from 1-F to 1-FC. Depressing momentarily steps the DATA display from 1-FC to 1-Sd.
  • Page 21: Other Display Features

    Depressing this key after selecting BOOM CAL selects the last boom number. EXAMPLE: b-02 will decrease to b-01. Entering the calculated Boom Cal data: Select desired boom number. Enter boom length as determined in section "CALCULATING BOOM CAL". If a boom is not needed or used, enter a "0" for the length. Enter SPEED CAL in Enter METER 1 CAL calibration number in Enter METER 2 CAL calibration number in the...
  • Page 22: Self Test Feature

    To display FIELD AREA covered, momentarily depress . To "zero out" this total at any time, enter a "0" in this key. Enter the estimated total volume of PRODUCT 1 tank in Enter the estimated total volume of PRODUCT 2 tank in **Each time the tank is refilled, this number must be re-entered.** To display accumulated VOLUME of PRODUCT 1 sprayed, depress .
  • Page 23: Sequence To Activate Data-Lock

    NOTE: To prevent nuisance clearing of self-test speed, disconnect speed connector on back of the Console when Radar Speed Sensors are used. SEQUENCE TO ACTIVATE DATA-LOCK Depress for 5 seconds, "NEU.1" and "CodE" will flash in DATA display. Enter a 4 digit code within 15 seconds. EXAMPLE: For 1058, depress: SEQUENCE TO CHANGE DATA-LOCK Depress...
  • Page 24: Automatic Rate

    AUTOMATIC RATE +/- This feature sets the increment at which flow is increased or decreased in AUTO operation. Select RATE +/- for product by depressing for PRODUCT 1 or for PRODUCT 2 until DATA display flashes. To enter a value , then increment value, and EXAMPLE: If rate is to changed by "1.0":...
  • Page 25 DATA LOGGER ON/OFF Turns data logger ON or OFF. GLOBAL POSITIONING SYSTEM SCREENS FiLE GPS FILE REFERENCE Used only with Raven Grid Application System. See Grid Application System manual for more details. SYSt InAC GPS SYSTEM OPTIONS Used only with Raven Grid Application System. See...
  • Page 26 DISPLAY SCREEN PROD 1 PROD 2 DATA FEATURE and DESCRIPTION DATE SCREENS dAtE tiME 0:00 TIME Time of day. dAtE onth MONTH Current month of year. dAtE DATE Current date of month. dAtE YEAr YEAR Current year. dAtE P dn POWER DOWN Puts Console into low power mode.
  • Page 27 DISPLAY SCREEN PROD 1 PROD 2 DATA FEATURE and DESCRIPTION FE 1 FLOW ERROR PRODUCT 1 Turns alarms ON or OFF for flow error in Product 1. FE 2 FLOW ERROR PRODUCT 2 Turns alarms ON or OFF for flow error in Product 2. MISCELLANEOUS SCREENS MiSC diSP...
  • Page 28 PROD 2 display will now show "Prn" and DATA display will show "End" (Print Field End). To Print Field End, depress While "End" is displayed, if Field Begin is required, depress to toggle DATA display to "BEGn". Momentarily depress to advance to FIELD REFERENCE. FIELD REFERENCE PROD 1 display will show "SPr".
  • Page 29 NOTE: The TRIGGER VALUE default value is "zero". This value must be changed to a desired number ranging from 1-9999. The DATA LOGGER features will not work if this number is not changed. DATA LOGGER TRIGGER UNITS PROD 1 display will show "SPr". PROD 2 display will show "Unit". DATA display will show "Ft"["MEtr"].
  • Page 30 GPS SYSTEM OPTIONS GPS is inactive when the PROD 1 display shows "GPS", the PROD 2 display shows "SYSt", and the DATA display shows "InAC". The GPS features are explained further in the GRID APPLICATION SYSTEM MANUAL. Momentarily depress to advance to GPS FILE REFERENCE. Momentarily depress to advance to the DATE category.
  • Page 31 of day clock will reset to 0:00. The delay time is initially set at 10 days; but can be changed by the user. PROD 1 display will show "dAtE". PROD 2 display will show "P dn". The DATA display will show "10".
  • Page 32 The low limit value should be determined with all booms ON. This value is automatically proportioned to the percentage of booms that are ON. EXAMPLE: The entered low limit is 4. If half the total boom length is turned OFF, the Console will automatically reduce the entered low limit to 2.
  • Page 33 Momentarily depress to advance to VACUUM AND FLOW FAULT PRODUCT 2. VACUUM AND FLOW FAULT PRODUCT 2 Too much vacuum on the inlet side of the injection pump will cause inaccurate operation. If pulling 10 inches of Hg for 5 seconds an audible alarm will sound and the PROD 2 display will flash "VAC".
  • Page 34 Momentarily depress to advance to AUDIBLE ALARM ON/OFF. Momentarily depress to advance to the MISCELLANEOUS category. MISCELLANEOUS SCREENS DISPLAY SMOOTHING ON/OFF Momentarily depressing changes the DATA display between "on" and "oFF". A value of "on" means smoothing is enabled; a value of "oFF" means smoothing is disabled. The percent smoothing is determined by the third digit of VALVE CAL value as shown: Brake Point Digit (3rd digit) of VALVE CAL 2 1 2 3...
  • Page 35: 12. Decimal Shift

    NOTE: Some options within the DATA MENU LISTINGS may be unavailable if certain features are on or active. The options affected are: CONSOLE DATA PRINTOUT: Console Data Printout will not be available when DATA LOGGER is ON or when GPS functions are ACTIVE. GPS OPTIONS: GPS Options will not be available when DATA LOGGER is DATA LOGGER:...
  • Page 36: Product Injection Installation And Set-Up

    PRODUCT INJECTION INSTALLATION AND SET-UP PLUMBING THE INJECTION MODULE FIGURE 9A Plumb the Pressure Relief Valve (PRV), Flow Meter, Control Valve, Carrier Check Valve, Product Check Valves, and In-line Mixer just ahead of the Boom On/Off Valves as shown in Figure 4. Mount Injection Modules close to the Boom On/Off Valves to minimize amount of product in tubing.
  • Page 37: Recommended Injection Pump Flush System

    Figure 9C illustrates typical injection module plumbing, showing the three way valve handle positions for injecting product. FIGURE 9C RECOMMENDED INJECTION PUMP FLUSH SYSTEM The recommended system is shown in Figure 10. Strainers are recommended for the product and flush system water. Strainers suitable for concentrated product are typically 20 mesh stainless steel.
  • Page 38: Determining Injection Module "Meter Cal

    FIGURE 10 DETERMINING INJECTION MODULE "METER CAL" Use the calibration tag attached to the Injection Pump (reproduced below) to determine the METER CAL for each product used. NOTE: Product METER CALS are oz (dl) per unit. FIGURE 11...
  • Page 39: Calculating Pump Setting

    Using the Pump Setting Number determined in "CALCULATING PUMP SETTING". Locate the METER CAL number that corresponds to this setting. EXAMPLE: For Pump Setting 5 the METER CAL number is 220 [744]. Write down this METER CAL calibration number for future reference when programming the Console.
  • Page 40 TU (TURF UNITS) Speed Boom Width 36 nozzles x 20 inches = 720 inches Rate .73 oz/1,000 sq. ft. Maximum oz/min 15 MPH x 720 inches x .73 oz/1,000 sq. ft. = 58.1 EXAMPLE: Minimum vol/min (High Volume Pump) US (ENGLISH UNITS) Speed 8 MPH Boom Width...
  • Page 41: Adjusting Pump Setting

    HIGH VOLUME PUMP OUTPUT LOW VOLUME PUMP OUTPUT CHART CHART (2.5-200 oz./MIN) (1.0-100 oz./MIN) FIGURE 12B FIGURE 12A ULTRA-LOW VOLUME PUMP OUTPUT CHART (.5-40 oz./MIN) FIGURE 12C FIGURE 13 CAUTION: An error in positioning the setting pointer will result in an error in product application.
  • Page 42: Initial Carrier Field Test

    This assures motorized Control Valve is fully closed. Verify minimum pressure and carrier PRODUCT rate can be achieved. If not, consider increasing application rate of carrier or changing type of Control Valve. Consult a Raven Dealer. NOTE: It is recommended that PRODUCT 1 be used for a Carrier.
  • Page 43: Preventive Maintenance

    Place MASTER ON/OFF switch to ON and BOOM ON/OFF switches to OFF. Place all PRODUCT OFF/MAN/AUTO switches to OFF. Place POWER ON/OFF switch to ON. Verify correct Boom Widths, SPEED CALS, METER CALS, VALVE CALS, and RATE CALS have been entered in the Console. Run main carrier pump at normal operating RPM.
  • Page 44 Flush carrier system with water after use of suspension type products. Failure to clean systems can result in crystallization of products which may plug the Flow Meter, lines, and/or tips. Flush and drain system before storing. IMPORTANT: Freezing temperatures may damage system if water is not drained. Periodically clean strainer on Injection Module.
  • Page 45: Appendixes

    APPENDIX 1 WHEEL DRIVE SPEED SENSOR INSTALLATION AND CALIBRATION PROCEDURE MOUNTING WHEEL DRIVE SPEED SENSOR The Wheel Drive Speed Sensor consists of four magnets, a switch assembly with cable, and mounting hardware. Sequence of mounting Speed Sensor: Select a non-driven wheel (left front tractor wheel or implement wheel). Check for predrilled holes in rim.
  • Page 46 RIM DRILLING INSTRUCTIONS FOR WHEEL DRIVE SPEED SENSOR MAGNETS On wheels which do not have pre-punched mounting holes, proceed as follows: RIMS WITH FOUR OR EIGHT HOLE STUD PATTERN: Choose stud holes that are opposite each other as shown in Figure 16A. Using the center of opposite holes, scribe two lines on the rim web to divide the circumference into four equal parts.
  • Page 47 CALCULATING "SPEED CAL" Place a chalk mark or tape onto the vehicle tire that the Speed Sensor mounted to it as shown below. Mark the initial spot on the ground. Drive vehicle straight ahead counting 10 full revolutions of the wheel. The mark must stop at the same position it was in when the vehicle started.
  • Page 48: Speedomenter Drive Speed Sensor Installation And Calibration

    APPENDIX 2 SPEEDOMETER DRIVE SPEED SENSOR INSTALLATION AND CALIBRATION PROCEDURE MOUNTING THE SPEEDOMETER DRIVE SPEED SENSOR Remove the existing speedometer cable from the back of the vehicle speedometer. Pull cable through fire wall into engine compartment. Install adapter and key on speedometer cable and connect to Transducer Assembly. (Some units do not use adapter and key).
  • Page 49 CALCULATING "SPEED CAL" Complete "INITIAL CONSOLE PROGRAMMING" before doing this procedure. Enter "0" in key labelled Enter a SPEED CAL of 612 [155] in key labelled Drive 1 mile [1 km]. CAUTION: Do not use vehicle odometer to determine distance. Use section lines or Highway markers.
  • Page 50: Alternate By-Pass Plumbing Diagram

    APPENDIX 3 ALTERNATE BY-PASS PLUMBING DIAGRAM FIGURE 18 INITIAL SYSTEM SET-UP Plumb the system as shown in Figure 18. Adjust as follows: Install Polarity Reversal Jumper in motorized Control Valve Cable (P/N 115-0159-415). Fill tank with water only. Place MASTER ON/OFF switch to ON and BOOM ON/OFF switches to OFF. Place AUTO/MAN/OFF switch to MAN, and POWER ON/OFF switch to ON.
  • Page 51 Verify that each boom valve operates and that no nozzles are plugged by operating the BOOM ON/ OFF switches. Place all BOOM ON/OFF switches to ON. Hold the FLOW CONTROL switch to INC position for approximately 12 seconds. This assures motorized Control Valve is fully closed.
  • Page 52: Procedure To Test Speed Sensor Extension Cable

    APPENDIX 4 PROCEDURE TO TEST SPEED SENSOR EXTENSION CABLES Verify that the Console is in the SP1 Speed Sensor mode while testing the cable. Disconnect extension cable from Speed Sensor Assembly cable. Hold extension cable connector so that keyway is pointing in the 12 o’clock position.
  • Page 53: Procedure To Test Product Flow Cables

    APPENDIX 5 PROCEDURE TO TEST FLOW METER CABLES Disconnect cable from Flow Sensor. Hold Flow Sensor cable so that the keyway is pointing in the 12 o’clock position: PIN DESIGNATIONS 2 o’clock socket location is ground. 10 o’clock socket location is power. 6 o’clock socket location is signal.
  • Page 54: Procedure To Re-Calibrate Flow Meter

    APPENDIX 6 PROCEDURE TO RE-CALIBRATE FLOW METER Enter a METER 1 CAL number of 10 [38] in the key labelled: Enter a PROD 1 VOLUME of 0 in the key labelled: Switch OFF all booms. Remove a boom hose and place in calibrated 5 gallon [19 liter] container. Switch ON appropriate boom switch and MASTER switch.
  • Page 55: Impregnation Module Installation

    APPENDIX 7 IMPREGNATION MODULE INSTALLATION PLUMBING IMPREGNATION MODULE FIGURE 20 Plumb the Pressure Relief Valve (PRV), Flow Meter, Control Valve, Carrier Check Valve, Product Check Valve, and In-Line Mixer just ahead of the Boom On/Off Valves as shown in Figure 4. Mount Injection Module close to the Boom On/Off Valves to minimize amount of product in tubing.
  • Page 56 APPENDIX 8 TANK INJECTION MODULE INSTALLATION PLUMBING THE INJECTION MODULE FIGURE 23 Plumb Pressure Relief Valve (PRV), Flow Meter, Control Valve, Carrier Check Valve, Product Check Valves, and In-line Mixer just ahead of the Boom On/Off Valves as shown in Figure 4. Mount Injection Modules close to the Boom On/Off Valves to minimize amount of product in tubing.
  • Page 57: Injection Module Installation

    MOUNTING THE INJECTION MODULE FIGURE 24 Mount injection module using bolts in four corners. Reinforce vertical supports with external braces (steel angle iron or tubing) that are secured to structure of mobile sprayer. OPERATION OF SYSTEM WITHOUT EXTERNAL BRACES MAY CAUSE FAILURE OF TANK SUPPORTS. See "INITIAL INJECTION SET-UP"...
  • Page 58 APPENDIX 9 INJECTION MODULE MOUNTING INSTRUCTIONS TYPICAL MODULE DIAGRAM...
  • Page 59: Injection Module Mounting Installation

    MODULE ASSEMBLY INSTRUCTIONS Install the straps onto tank saddle per instructions enclosed in saddle kit, and secure saddle to frame (See "TYPICAL MODULE DIAGRAM"). Connect hose to elbow on bottom of tank, and secure with two hose clamps. Position clamps opposite to each other for best seal.
  • Page 60: Flow Meter Maintenance And Adjustment Procedure

    APPENDIX 10 FLOW METER MAINTENANCE AND ADJUSTMENT PROCEDURE Remove Flow Meter from sprayer and flush with clean water to remove any chemicals. WARNING: Thoroughly bleed nurse tank hose and all other system lines prior to disassembling the Flow Meter, fittings, and hoses. Remove flange bolts or clamp from the Flow Meter.
  • Page 61: Procedure To Re-Calibrate Pump

    APPENDIX 11 PROCEDURE TO RE-CALIBRATE PUMP Enter 50 into the METER 2 CAL key on the Console. Place 3-way valve handle on Injection Pump for PROD 2 to recirculate position. (See Figure 9C). Place BOOM and MASTER switches ON. Place the OFF/MAN/AUTO switch for PROD 2 to MAN. Run pump until liquid appears from tank return hose.
  • Page 62: Remote Switch Option

    APPENDIX 12 REMOTE SWITCH OPTION The REMOTE switch when installed is in parallel with the MASTER switch; therefore switching on the REMOTE switch or the MASTER switch will energize the Boom Valves.
  • Page 63 APPENDIX 13 BOOM CAL DATA ENTRY FOR SCS 710 6 BOOM CONSOLE DEFINITION OF KEYS Depressing this key displays selected boom number in PROD 2 display. EX- AMPLE: Boom 1 will display as b-01. Depressing this key after selecting BOOM CAL increments the boom number. EXAMPLE: b-01 will increment to b-02.
  • Page 64: Boom Cal Data Entry For Scs 710 6 Boom Console

    APPENDIX 14 SCS 710 6 BOOM CONSOLE WIRING DIAGRAM...
  • Page 65: Serial Interface

    Rate Cal PROD 1 PROD 2 = 123.4 = 6.5 Decimal point is not sent from Remote Computer to Raven Console. Optional 9 pin to 9 pin cable pinout (P/N 115-0159-822). DSR 6 CTS 8 RAVEN COMPUTER/ DTR 4...
  • Page 66: Scs 700/710 Communication Strings

    SCS 700/710 CONSOLE TO REMOTE COMPUTER All console output strings begin with $R047F, the $R indicates a Raven communication string, the 047 is the last three digits of the current SCS 700/710 programmed chip part number and F is the software revision number.
  • Page 67: Scs 700/710 Data Menu Key Features

    SCS 700/710 DATA MENU KEY FEATURES The SCS 700/710 has multiple features that are located under the DATA MENU key. These features are accessed by using the DATA MENU key to toggle between main menu titles, and the UP and DOWN arrow keys to toggle between the sub menu titles.
  • Page 68 SCS 700 REPLACEMENT PARTS ITEM ITEM ITEM DESCRIPTION DESCRIPTION DESCRIPTION RAVEN PART# RAVEN PART# RAVEN PART# ITEM ITEM DESCRIPTION DESCRIPTION RAVEN PART# RAVEN PART# MASTER Switch 412-2011-046 BOOM Switch 412-2011-047 MAN ADJ Switch 412-2011-049 AUTO/ MAN/ OFF Switch 412-2011-050 Power Switch...
  • Page 71 How Can I Get Service? Bring the defective part and proof of purchase to your Raven Dealer. If your Dealer agrees with the warranty claim, the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.
  • Page 72 P.O. Box 5107 Fax: 605-331-0426 Sioux Falls, SD 57117-5107 www.ravenprecision.com atdinfo@ravenind.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws.

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