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GRUNDFOS INSTRUCTIONS
UPE Series 2000
UPE(D) 80-120 FZ, UPE 100-120 FZ
Installation and operating instructions

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Summary of Contents for Grundfos UPE 2000 Series

  • Page 1 GRUNDFOS INSTRUCTIONS UPE Series 2000 UPE(D) 80-120 FZ, UPE 100-120 FZ Installation and operating instructions...
  • Page 3 UPE Series 2000 Declaration of Conformity ......... . 4 English (GB) Installation and operating instructions.
  • Page 4: Declaration Of Conformity

    Declaration of Conformity GB: EC declaration of conformity DE: EG-Konformitätserklärung We, Grundfos, declare under our sole responsibility that the products Wir, Grundfos, erklären in alleiniger Verantwortung, dass die Produkte UPE(D) Series 2000, to which this declaration relates, are in conformity UPE(D) Series 2000, auf die sich diese Erklärung bezieht, mit den...
  • Page 5: Table Of Contents

    External fault indication 2. General description External analog 0-10 V controller 7.10 External forced control The Grundfos UPE(D) FZ is a range of circulator 7.11 Deactivating the control panel pumps with differential-pressure control enabling 7.12 Bus communication adjustment of the pump performance to the actual system requirements.
  • Page 6: Applications

    The pump can be controlled and monitored by a building management system. • Remote control. The pump can be operated with the Grundfos R100 remote control. 3. Applications Mounting the pressure sensor Fig. 1 The UPE(D) FZ circulator pumps are designed for 4.3 Control box positions...
  • Page 7: Twin-Head Pumps

    Install the ferrite core as shown below. Non-return valve Fig. 4 4.6 Insulation If the pump is insulated without using Grundfos insulating kits, it must be ensured that the differential-pressure and temperature sensor in the pump housing is not covered.
  • Page 8: Wiring Diagram

    5.2 Wiring diagram Internal view of the control box Fig. 6 Pos. Description A, Y, B Terminal block for GENIbus Terminal block for twin-head pump Terminal block for pressure and temperature sensor on the pump (standard) Terminals for external start/stop 1, 2 (START/STOP) (connect only contacts with no voltage) Terminals for min.
  • Page 9: Start-Up

    Control panel retaining screws Terminal for fan High-voltage indicator Terminal for screened motor cable 6. Start-up Note: • All cables used must be heat-resistant up to Do not start the pump until the system has been filled at least +85 °C. with liquid and vented.
  • Page 10: Functions

    7. Functions operating mode depends on whether reliability, Some functions can only be selected with the lifetime or performance has top priority. Grundfos R100 remote control. Where and how the • Alternating operation (factory setting). various settings are made appear from Pump operation alternates every 24 hours.
  • Page 11: Selection Of Control Mode

    7.3 Selection of control mode Systems with specified control mode Systems with no specified control mode If the pump control mode (proportional or constant If the pump control mode and head have not been pressure) and head have been specified for the specified for the system (for instance, an system in which the pump is to be installed, set the uncontrolled standard pump is replaced by the...
  • Page 12: Max. Or Min. Curve Duty

    7.3.1 Setting in connection with pump replacement If an uncontrolled pump is to be replaced with a UPE(D) FZ pump, settings can be made according to the tables below. Existing pump at maximum speed Existing pump at reduced speed Existing Existing UPE(D) FZ UPE(D) FZ...
  • Page 13: Temperature Influence

    7.6 Temperature influence 7.7 Indicator lights To be set with the R100. The two indicator lights are used for fault and operating indication. When temperature influence is activated in proportional- or constant-pressure control mode, the For position on pump (fig. 14), see section setpoint for head will be reduced according to the 8.2 Control panel.
  • Page 14: External Fault Indication

    7.8 External fault indication 7.9 External analog 0-10 V controller The pump incorporates a signal output for a The pump has an input for an external 0-10 VDC potential-free fault signal via terminals 7 and 8. analog signal transmitter (terminals 5 and 6). Via this input, the pump can be controlled by an external Functions of signal output controller if the pump has been set to this control...
  • Page 15: External Forced Control

    Min. curve 7.13 Remote control (night-time duty) The pump is designed for wireless communication with the Grundfos R100 remote control. The R100 communicates with the pump via infrared light. 7.11 Deactivating the control panel During communication, the R100 must be pointed To be set with the R100.
  • Page 16: Setting The Pump

    • bus communication (not described in detail in should be touched to avoid burns. these instructions. Contact Grundfos). The control panel (fig. 14) incorporates The table below shows the application of the •...
  • Page 17 8.2.2 Setting of pump head The desired pump head is set by pressing The light fields on the control panel will indicate the head set. The scaling is set to be approx. 1.2 metres per light field. The table below shows examples of pump head settings indicated by the light fields.
  • Page 18 If the fault has not disappeared, the fault indication will reappear. 8.3 R100 The pump is designed for wireless communication with the Grundfos R100 remote control. The R100 Max. curve duty Fig. 15 communicates with the pump via infrared light.
  • Page 19 0. GENERAL 1. OPERATION 2. STATUS 3. INSTALLATION 8.4.1 8.5.1 8.6.1 8.4.2 8.5.2 8.6.2 8.4.3 8.5.3 8.6.3 8.5.4 8.6.4 8.5.5 8.6.5 8.5.6 8.6.6 8.5.7 Menu overview Fig. 17...
  • Page 20: Menu Operation

    8.4 Menu OPERATION 8.4.3 Fault indications When the communication between the R100 and the pump has been established, "Contact with" appears in the display. When the "arrow down" on the R100 is pressed, the OPERATION menu appears. The display "Contact with" appears Note only once, i.e.
  • Page 21: Menu Installation

    8.5.3 Head and flow 8.6 Menu INSTALLATION In this menu, the settings are chosen that should be considered when installing the pump. 8.6.1 Control mode Description of function, see section 7.1 Control modes or 7.5 Constant-curve duty. Very low flows cannot be registered, and the R100 will show "<"...
  • Page 22: Priority Of Settings

    R100 between two or more pumps. The Grundfos Pump Management System 2000 can, Stop however, only accept the numbers 1 to 8. Max. curve For further details, see the installation and operating instructions for the management system in question.
  • Page 23: Fault Finding

    Fault in electronics. Contact Grundfos. The pump is operating, The pressure and temperature Check sensor connection. but has been stopped sensor is defective.
  • Page 24: Megging

    Fault Cause Remedy Insufficient heat in some The flow is too low. Increase the head (setpoint) and/or places in the heating change over to constant pressure. system. Note The R100 can also be used for fault finding. 10. Megging Megging of an installation incorporating an UPE pump is not allowed, as the built-in electronics may be damaged.
  • Page 25: Service Kits

    11. Service kits Warning Before starting work on the pump, make sure that the mains switch has been switched off. It must be ensured that the power supply cannot be accidentally switched on. The service kits can be ordered as required: Service kit Pump type Product number...
  • Page 26: Technical Data

    1. Use the public or private waste collection service. The following minimum pressures must be available 2. If this is not possible, contact the nearest at the pump inlet during operation: Grundfos company or service workshop. Liquid temperature 75 °C 90 °C 110 °C...
  • Page 27 Appendix UPE 80-120 FZ UPE 100-120 FZ PN 6 PN 10 PN 16 PN 6 PN 10 PN 16 150/160 4 x 18 8 x 18 8 x 18 4 x 18 8 x 18 8 x 18 2 x M12 2 x M12 2 x M12 2 x M12...
  • Page 28 UPED 80-120 FZ PN 6 PN 10 PN 16 4 x 18 8 x 18 8 x 18 4 x M14 4 x M14 4 x M14...
  • Page 29 Fig. 1 Possible pump positions and flow directions...
  • Page 30 Argentina China Hong Kong Bombas GRUNDFOS de Argentina S.A. GRUNDFOS Pumps (Shanghai) Co. Ltd. GRUNDFOS Pumps (Hong Kong) Ltd. Ruta Panamericana km. 37.500 Lote 50/F Maxdo Center No. 8 XingYi Rd. Unit 1, Ground floor Hongqiao development Zone Siu Wai Industrial Centre...
  • Page 31 United Arab Emirates Telefax: +60-3-5569 2866 Singapore GRUNDFOS Gulf Distribution México GRUNDFOS (Singapore) Pte. Ltd. P.O. Box 16768 Bombas GRUNDFOS de México S.A. de 24 Tuas West Road Jebel Ali Free Zone C.V. Jurong Town Dubai Boulevard TLC No. 15...
  • Page 32 Thinking ahead makes it possible Innovation is the essence 97525626 0411 Repl. 97525626 0410 ECM: 1074518 The name Grundfos, the Grundfos logo, and the payoff Be–Think–Innovate are registrated trademarks owned by Grundfos Management A/S or Grundfos A/S, Denmark. All rights reserved worldwide. www.grundfos.com...

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