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Related Manuals for Endress ESE 1008 LG ES DIESEL DUPLEX SILENT
Summary of Contents for Endress ESE 1008 LG ES DIESEL DUPLEX SILENT
- Page 1 ESE 1008 LG ES DIESEL DUPLEX SILENT Article No. 113035 ESE 1408 LG ES DIESEL DUPLEX SILENT Article No. 113032...
- Page 2 E135605 Publication date April 2016 Copyright © 2016, ENDRESS Elektrogerätebau GmbH This documentation and parts thereof are subject to copy- right. Any use or modification beyond the restrictions of the Copyright Act is forbidden and subject to penalty without the consent of ENDRESS Elektrogerätebau GmbH.
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Page 3: Table Of Contents
Table of Contents Table of Contents Documentation and accessories ................ 6 Safety symbols ....................7 Important safety warning ..................8 Intended use ...................... 9 ............ 2.2.1 Foreseeable incorrect use or inappropriate handling ........................ 2.2.2 Residual risks Operating personnel – Qualification and obligations ........13 Danger zones and work areas ................. - Page 4 Table of Contents Maintenance plan..................... 46 Maintenance work .................... 46 ........................7.2.1 Drain the oil..................7.2.2 Replacing the starter battery Checking the electrical safety ................49 10.1 Sound absorption hood / Engine / Generator ........... 55 10.2 Electronics ....................... 56 List of illustrations Figure 1-1: Delivery documentation / Accessories ....
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Page 5: General Information
General information Documentation and accessories 1 General information These operating instructions must be read carefully and un- derstood before using the generator. These operating instructions are intended to familiarise you with the basic operation of the generator. These operating instructions contain important information on using the generator safely and appropriately. -
Page 6: Documentation And Accessories
General information Documentation and accessories 1.1 Documentation and accessories In addition to the operating manual there are also the follow- ing documents and standard accessories for the generator. Motor operating manual (see Figure 1-1(1)) Oil drain hose (see Figure 1-1(2)) ... -
Page 7: Safety Symbols
General information Safety symbols 1.2 Safety symbols The safety warning symbol indicates that a source of danger exists. The safety warning symbols used in the work area of the machine/plant and the entire technical documentation correspond to the Council Directive 92/58/EEC - Minimum requirements for the provision of safety and/or health signs at work. -
Page 8: Important Safety Warning
Whoever operates the generator or works with it must read this chapter and comply with its regulations in practice. 2.1 Important safety warning ENDRESS generators are designed to operate electrical equipment with appropriate power output requirements. Oth- er applications can lead to injury to the operating personnel and to damage to the generator as well as other damage to equipment. -
Page 9: Intended Use
General Safety Regulations Intended use The following actions are not permitted. Operation in explosion-prone environments Operation in fire-prone environments Operation in confined areas Operation from a vehicle platform that has not been swung out Operation without the necessary safety redundancies ... -
Page 10: Foreseeable Incorrect Use Or Inappropriate Handling
General Safety Regulations Intended use The generator must be operated according to the specifica- tions in the technical documentation. Every inappropriate use or all activities on the generator which are not described in these instructions are forbidden misuse outside the legally defined limits of liability of the manufacturer. -
Page 11: Residual Risks
General Safety Regulations Intended use 2.2.2 Residual risks The points analysed and evaluated before beginning the design and planning of the generator were the residual risks using a risk analysis tool according to EN ISO 14121. Residual risks which cannot be avoided by implementing design measures during the whole life cycle of the generator can be: ... - Page 12 General Safety Regulations Intended use Environmental hazards Environmental hazards involving the generator may be caused by: Inappropriate handling Operating fluids (fuel, lubricants, engine oil, etc.) Exhaust gas emission Noise emission Fire hazard Material damage to the Material damage to the generator can occur through: generator ...
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Page 13: Operating Personnel - Qualification And Obligations
General Safety Regulations Operating personnel – Qualification and obligations 2.3 Operating personnel – Qualification and obligations Only appropriately authorised personnel may work with or on the generator. The authorised operating personnel must: be of age. be trained in first aid and able to provide it. ... -
Page 14: Danger Zones And Work Areas
General Safety Regulations Danger zones and work areas 2.4 Danger zones and work areas The danger zones and work places (work areas) around the generator are determined by the activities to be undertaken within the individual life cycles: Life cycle Activity Danger zone Work area... -
Page 15: Signs On The Generator
General Safety Regulations Signs on the generator 2.5 Signs on the generator These signs must be fitted on the generator and be kept in a clearly legible condition: Fig. 2-1: Signs on the generator Noise emission Note on the hot surface Generator model plate Oil drainage note Open flame prohibited note... - Page 16 General Safety Regulations Signs on the generator Sign Name Noise emission Open flame prohibited Fuel note Reference note - read operating instructions Generator model plate Motor maintenance note Note on the hot surface Table 2.2: Signs on the generator Version: April 2016...
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Page 17: General Safety Instructions
General Safety Regulations General safety instructions 2.6 General safety instructions The generator's construction may not be modified in any way. The motor's nominal rpm has been set in the factory and may not be changed. All protective covers must be at hand and functional. All signs on the generator must be in place and be in a clear- ly legible condition. - Page 18 General Safety Regulations General safety instructions Consuming alcohol, drugs, medicines, or other conscious- ness-expanding and/or changing substances is prohibited. The authorised personnel must be familiar with the generator components and their function and know how to use them. Transport The generator is only be transported after it has cooled down.
- Page 19 General Safety Regulations General safety instructions The generator must always be operated with the hood closed. Refuelling It is prohibited to refill the generator's fuel tank during opera- tion. It is prohibited to refill the fuel tank on the generator when it is still hot.
- Page 20 General Safety Regulations General safety instructions Maintenance and repair Operating personnel may only carry out the maintenance or work repair work described in these operating instructions. All other maintenance or repair tasks may only be carried out by specially trained and authorised specialists. Always disconnect the starter battery before beginning maintenance and/or repair work.
- Page 21 General Safety Regulations General safety instructions Notes Status at: April 2016...
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Page 22: Components Of The Operating Side
Description of the ESE 1008 LG/ 1408 DLG ES DIESEL DUPLEX SILENT Components of the operating side 3 Description of the ESE 1008 LG/ 1408 DLG ES DIESEL DUPLEX SILENT 3.1 Components of the operating side Figure 3-1: Components of the operating and generator side Control panel Air intakes / cooling vents (always keep clear) -
Page 23: Components Of The Rear Side
Description of the ESE 1008 LG/ 1408 DLG ES DIESEL DUPLEX SILENT Components of the rear side 3.2 Components of the rear side Figure 3-2: Components of the rear side Flap engine Air intakes / cooling vents Air filter Cover (battery) Oil filler neck Exhaust outlet, rear Status at: April 2016... -
Page 24: Control Panel Components
Description of the ESE 1008 LG/ 1408 DLG ES DIESEL DUPLEX SILENT Control panel components 3.3 Control panel components Figure 3-3: Control panel components Line circuit breaker Operating hours counter Schuko (shockproof) power sockets Earthing Oil pressure indicator light 3-pin CEE socket Battery indicator light 3-pole CEE socket / 1008 (2x) 5-pole CEE socket / 1408... -
Page 25: Function And Mode Of Operation
Description of the ESE 1008 LG/ 1408 DLG ES DIESEL DUPLEX SILENT Function and mode of operation 3.4 Function and mode of operation Function and mode of operation The synchronous generator is firmly coupled to the drive engine. The assembly is installed in a stable frame and equipped with a flexible, low-vibration suspension. - Page 26 Description of the ESE 1008 LG/ 1408 DLG ES DIESEL DUPLEX SILENT Function and mode of operation Notes: Version: April 2016...
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Page 27: Transporting And Setting Up The Generator
Operating the generator Transporting and setting up the generator 4 Operating the generator The operation of the generator is described in this section. 4.1 Transporting and setting up the generator Proceed as follows to transport the generator. Requirements These requirements must be met: ... -
Page 28: Fuelling
Operating the generator Fuelling 4.2 Fuelling Proceed as follows to refuel the generator. Requirements These requirements must be met: The device must be shut off. The device must be cooled down. Adequate ventilation must always be available WARNING! Escaping motor oil or diesel fuel can burn. -
Page 29: Figure 4-1: External Refuelling
Operating the generator Fuelling Figure 4-1: External refuelling External refuelling should be used if continuous operation is Refuelling the device externally (special desired without refuelling. A max. suction height of 0.8m above the installation level is allowed. equipment only obtainable ex Works) Remove the covering stopper on the operating side (see Figure 4-1-(3)) -
Page 30: Start The Device
Operating the generator Start the device 4.3 Start the device Requirements The following requirements must be met: checked and tested for electrical safety there must be fuel in the tank. an adequate oil level (for this, see the motor's operating and maintenance manual (see Figure 1-1-(2)) ... -
Page 31: Stop The Device
Operating the generator Stop the device Turn the START- STOP switch into the "OPERATION“ setting until the battery and oil warning light is active. Pull out the START- STOP switch (see Figure 3-3-(8)) turn this all the way to the right until the engine starts. Note Only activate the starter briefly (max. -
Page 32: Putting The Generator Out Of Service
Observe all local laws and regulations concerning correct disposal of such parts and substances. Your author- ised ENDRESS generator dealer is happy to advise you. Please observe the pertinent environmental protection regu- lations when disposing of the old oil. We recommend bring- ing the oil in a closed container to an old oil collection centre for disposal. -
Page 33: Insulation Monitoring
Special equipment Insulation monitoring 5 Special equipment 5.1 Insulation monitoring Requirements The following requirements must be met: Generator started Test insulation monitoring 1. Unplug the device (disconnecting): 2. The circuit breaker must be in Pos. 1. 3. Press the test button (see Figure 5-1-(2)) ... -
Page 34: Table 5.2: Insulation Monitoring Whilst Running Without Switching Off
Special equipment Insulation monitoring Insulation monitoring 1. Plug in the device and switch on. (disconnecting) whilst The signal lamp and the position of the (see Figure 5-1-(3)) running: circuit breaker indicate the result: Symbol Result Significance Circuit breaker jumps to Pos. 0 and the Insulation fault (≤... -
Page 35: Fi Circuit Breaker
Special equipment FI circuit breaker 5.2 FI circuit breaker The FI circuit breaker option can only be supplied by the fac- tory. The FI protection switch (RCD) serves as a protective meas- ure against dangerous body currents according to DIN VDE 0100-551. -
Page 36: Figure 5-2: Fi Circuit Breaker
Special equipment FI circuit breaker Figure 5-2: FI circuit breaker Checking the FI protection 1. The generator must be started. switch: 2. Put the protection switch into position 1. (seeFigure 5-2-(20)) 3. Activate the test switch (seeFigure 5-2-(10)) The switch position displays the result (seeFigure 5-2-(20)) Symbol Significance... -
Page 37: Ecotronic (Speed Reduction)
Special equipment EcoTronic (speed reduction) 5.3 EcoTronic (speed reduction) Use the speed reduction as follows: Requirements The following requirements must be met: generator is ready for operation Activate speed reduction Fig. 5-3: Speed reduction 1. Press the “ECOTRONIC” button (Fehler! Verweisquelle once. -
Page 38: Radio Impulse Remote Start / Remote Start With Cable Remote Start / Emergency Power Supply
Special equipment Radio impulse remote start / remote start with cable remote start / emergency power supply 5.4 Radio impulse remote start / remote start with cable remote start / emergency power supply Connect up the remote start device as follows (with the CAN plug) Fig. - Page 39 Monitoring the operating status using the multifunction display Radio impulse remote start / remote start with cable remote start / emergency power supply 6 Monitoring the operating status using the multifunction display (only for radio remote start / remote start with cable remote operation) The function of the multifunctional display E-MCS 5.0 is de- scribed in this section.
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Page 40: Start Generator With E-Mcs 5.0
Monitoring the operating status using the multifunction display Start generator with E-MCS 5.0 The frequency can be read off in the centre part of the dis- play. EMERGENCY-STOP If the EMERGENCY-STOP button is pressed a fault mes- button: sage is displayed on the upper right in the display. 6.1 Start generator with E-MCS 5.0 Prerequisites The following requirements must be met:... - Page 41 Monitoring the operating status using the multifunction display Switch off generator with E-MCS 5.0 2. Press the STOP button once; the red LED (Figure 11-1) begins to flash. The engine stops after the cooling run-on period. 3. Press the STOP button a second time;...
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Page 42: Status Query E-Mcs
Monitoring the operating status using the multifunction display Switch off generator with E-MCS 5.0 6.2.1 Status query E-MCS 5.0 Fig. 6-1: Status query E-MCS 5.0 Various values can be queried by pressing the arrow keys (Figure 12-1) Version: April 2016... -
Page 43: Read Out Error Codes And Reset
Monitoring the operating status using the multifunction display Switch off generator with E-MCS 5.0 6.2.2 Read out error codes and reset The following error messages can be displayed and reset. Symbol Significance Help Perform maintenance on the power gen- Perform maintenance erator. -
Page 44: Remote Start With E-Mcs 5.0 (Cable Remote Operation)
Monitoring the operating status using the multifunction display Remote start with E-MCS 5.0 (cable remote operation) 6.3 Remote start with E-MCS 5.0 (cable remote operation) Prerequisites The following requirements must be met: checked and tested for electrical safety there must be fuel in the tank. -
Page 45: Remote Start With E-Mcs 5.0 (Radio)
Monitoring the operating status using the multifunction display Remote start with E-MCS 5.0 (radio) 6.4 Remote start with E-MCS 5.0 (radio) Prerequisites The following requirements must be met: checked and tested for electrical safety there must be fuel in the tank. ... -
Page 46: Maintenance Plan
Maintenance Maintenance plan 7 Maintenance Generator maintenance is described in this section. Only personnel from the manufacturer may carry out mainte- nance or repair work not described in this section. 7.1 Maintenance plan Perform maintenance according to the information in the engine manual. -
Page 47: Figure 7-1: Drain The Oil
Maintenance Maintenance work Figure 7-1: Drain the oil. Drain the oil. Screw off the oil cap (seeFigure 3-2 (3)) Disassemble the side plate and the cov- (seeFigure 7-1-(3)) ering stoppers on the exhaust gas side (see Figure 7-1-(2)) of the device. Guide the drain hose through the open- (seeFigure 7-1 (1)) -
Page 48: Replacing The Starter Battery
Maintenance Maintenance work 7.2.2 Replacing the starter battery 1. Remove the cover plate (Figure 3-2(5)) 2. Unscrew the battery holder (Figure 7-2-(2)) 3. Remove terminals (Fig.7-2-(1)) Battery is disconnected. 4. Remove the battery from the battery compartment. Figure 7-2: Replacing the battery 5. -
Page 49: Checking The Electrical Safety
Maintenance Checking the electrical safety WARNING! The Endress battery is maintenance-free throughout its entire service life. Never open the battery — this may destroy it. 7.3 Checking the electrical safety Only specifically authorised personnel may check the electri- cal reliability. -
Page 50: Table 8.1: Problems Arising During Generator Operation
Troubleshooting Checking the electrical safety 8 Troubleshooting This section describes problems during operation that au- thorized personnel can remove. Each occurring problem is described with its possible cause and the respective corrective measure. Malfunction Possible cause Correction No or insufficient voltage availa- The rotational speed of the en- Call service staff. - Page 51 Troubleshooting Checking the electrical safety Notes: Status at: April 2016...
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Page 52: Fig. 9-1: Generator Dimensions
Technical specifications Checking the electrical safety 9 Technical specifications The technical specifications concerning use of the generator are described in this section. Fig. 9-1: Generator dimensions Version: April 2016... -
Page 53: Table 9.1: Generator Technical Data
Technical specifications Checking the electrical safety Technical specifications Name Value Unit Type ESE 1008 LG ES DIESEL ESE 1408 DLG ES DIE- DUPLEX SILENT SEL DUPLEX SILENT Nominal power [PRP] [kVA / kW] 10,0/9,0 14,0/11,2 kVA / kW Nominal power factor V3~ [cosφ] Nominal power factor V1~ [cosφ]... -
Page 54: Table 9.4: Maximum Line Length Of The Distribution Network As A Function Of The Cable Cross-Section
Technical specifications Checking the electrical safety Line max. line length Unit HO 7 RN-F (NSH öu) 2.5 mm Table 9.4: Maximum line length of the distribution network as a function of the cable cross-section ** measured in accordance with ISO 3744 (Part 10) * measured at a distance of 1 m and a height of 1.6 m in accordance with ISO 3744 (Part 10) Version: April 2016... -
Page 55: Sound Absorption Hood / Engine / Generator
Replacement parts Sound absorption hood / Engine / Generator 10 Replacement parts This section contains the replacement parts needed to run the generator. 10.1 Sound absorption hood / Engine / Generator Fig. 10-1: Replacementparts for the exhaust or generator side Item Part number Quantity... -
Page 56: Electronics
Replacement parts Electronics Item Part number Quantity Article name E505975/31 Lower hood E505968 Air supply plate E505502/91 Floor assembly frame Table 10.1: Replacement parts, exhaust / alternator side 10.2 Electronics Fig. 10-2: Spare parts for the exhaust and/or alternator side Item Part number Quantity... -
Page 57: Table 10.2: Electronic Replacement Parts
Hexagon nut M 8 E130563 Wing nut M 8 E130566 U washer 8.4 for M 8 E130567 Lock washer M 8 ESE 1008 LG ES DIESEL DUPLEX SILENT E130177 Circuit breaker 2B.16, 2-pin E131914 Circuit breaker 2B.32, 2-pin E133613 Circuit breaker 1B.40, 1-pin...
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