Related Manuals for Club Car 2008 Carryall 2
Summarization of Contents
SECTION 1 – SAFETY
General Warning
Essential safety statements for operating, repairing, or servicing the vehicle, covering DANGER, WARNING, and CAUTION.
SECTION 2 – VEHICLE SPECIFICATIONS
Electric Vehicle Specifications
Detailed specifications for electric models, including power source, dimensions, and capacities.
Gasoline Vehicle Specifications
Detailed specifications for gasoline models, covering engine, fuel, dimensions, and capacities.
SECTION 3 – GENERAL INFORMATION
Vehicle Storage Procedures
Guidelines for preparing gasoline and electric vehicles for extended storage and returning them to service.
Serial Number Identification
Information on locating and identifying vehicle serial numbers.
SECTION 4 – BODY AND TRIM
Cleaning the Vehicle
Guidelines for cleaning vehicle body panels, seats, and components using appropriate methods.
Front Body Repair
Techniques for repairing stress lines, minor damage, scratches, and blemishes on the front body.
Bed Removal and Installation
Procedures for removing and installing tilt bed and flat bed assemblies.
Rear Fender and Trim Procedures
Instructions for removing and installing rear fenders and associated trim components.
SECTION 5 – ACCELERATOR AND BRAKE PEDAL GROUP
Brake Pedal and Park Brake Service
Covers removal, installation, and adjustment of brake and park brake pedals.
Accelerator Pedal Service
Detailed instructions for removing and installing accelerator pedals for gasoline and electric models.
Pedal Group Adjustment
Procedures for adjusting brake pedal height, park brake engagement, and accelerator pedal settings.
SECTION 6 – WHEEL BRAKE ASSEMBLIES
Brake Shoe Service Procedures
Covers brake shoe removal, installation, cleaning, and adjustment for both brake types.
Brake Cluster Service
Instructions for brake cluster adjustment, removal, and installation.
Brake Cable Procedures
Steps for removing and installing front and rear brake cables, including equalization.
SECTION 7 – WHEELS AND TIRES
Wheel and Tire Service
Procedures for wheel and tire removal, installation, repair, and inflation.
SECTION 8 – REAR SUSPENSION
Shock Absorber Service
Inspection, removal, and installation of rear shock absorbers.
Multi-Leaf Spring Service
Procedures for removing and installing rear multi-leaf springs.
Snubber and Stabilizer Bar
Removal and installation of snubbers and stabilizer bars on applicable models.
SECTION 9 – STEERING AND FRONT SUSPENSION
Steering Wheel and Column Service
Procedures for removing, installing, and adjusting the steering wheel and column.
Rack and Pinion System
Detailed instructions for rack and pinion removal, disassembly, assembly, and installation.
Tie Rod and Drag Link Service
Procedures for removing and installing tie rods and drag links, including adjustments.
Front Suspension Adjustments
Covers lubrication, wheel alignment, camber adjustment, and toe-in adjustment.
Kingpin and Steering Spindle Service
Steps for removing and installing kingpins and steering spindles.
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