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Shini CD Series Manual

Cabinet dryer
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CD
Series
Cabinet Dryer
Date: Apr, 2016
Version: Ver.B (English)

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Summary of Contents for Shini CD Series

  • Page 1 Series Cabinet Dryer Date: Apr, 2016 Version: Ver.B (English)

  • Page 3: Table Of Contents

    Contents General Description ..................7 1.1 Coding Principle ..................8 1.2 Feature....................8 1.3 Technical Specifications................ 10 1.3.1 Specifications ................10 1.3.2 Outline Drawing ................11 1.4 Safety Regulations ................12 1.4.1 Safety Signs and Labels .............. 12 1.4.2 Transportation and Storage of the Machine......... 12 1.5 Exemption Clause .................
  • Page 4 3.1 Attentions during Installation ..............36 3.2 Machine Installation Distance ............... 36 3.3 Check the Rotation Direction of Blower..........37 Application and Operation................. 38 4.1 Test ....................... 38 4.2 Setting Temperature ................38 4.2.1 Keys Operature Instruction ............39 4.3 Adjustment of Air Rate ................40 4.4 Start-up Timer Setting ................
  • Page 5 Picture Index Picture 1-1：Outline Drawing ................11 Picture 2-1：Working Principle Illustration............15 Picture 2-2：Assembly Drawing (CD-5/9(HT)) ..........16 Picture 2-3：Assembly Drawing (CD-20/20L(HT)) ........... 18 Picture 2-4：Main Circuit (400V) ..............21 Picture 2-5：Control Circuit (400V) ..............22 Picture 2-6：Components Layout (400V) ............23 Picture 2-7：Main Circuit (230V) ..............
  • Page 6 6(44)

  • Page 7: General Description

    Forbidden to process flammable or toxic material! CD series of cabinet dryer are mostly used for simultaneous drying of different kinds of polymers in small quantities or for drying materials for trial moulding. They can also be applied in electronic engineering, electroplating, pharmacy, paint baking, printing industries, etc.

  • Page 8: Coding Principle

    1.1 Coding Principle x x x x Option * No. of Tray (L stands for enlarge dimension, only suitable for CD-20L) Cabinet Dryers Note： * CE=CE Conformity 1.2 Feature 1) Standard configuration ● Accurate P.I.D. temperature control to achieve an even drying effect. ●...
  • Page 9 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 10: Technical Specifications

    1.3 Technical Specifications 1.3.1 Specifications Table 1-1：Specifications Inner Pipe Total Tray Outer Blower Power Temperature Number Dimensions Weight Model Ver. Heater Capacity Dimensions ℃ (kW, 50/60 Hz) Range ( ) Of Trays H1×W1×D1 (kg) (kW) (kg) H×W×D (mm) (mm) CD-5(60Hz) 1200×800×610 0.55 660×600×550...

  • Page 11: Outline Drawing

    1.3.2 Outline Drawing Picture 1-1：Outline Drawing 11(44)

  • Page 12: Safety Regulations

    1.4.2 Transportation and Storage of the Machine Transportation and storage of the machine 1) CD series are packed in crates or plywood cases with wooden pallet at the bottom, suitable for quick positioning by fork lift. 2) After unpacked, castors equipped on the machine can be used for ease of movement.

  • Page 13: Exemption Clause

    Storage 1) CD series should be stored indoors with temperature kept from 5℃to 40℃ and humidity below 80%. 2) Disconnect all power supply and turn off main switch and control switch. 3) Keep the whole machine, especially the electrical components away from water to avoid potential troubles caused by the water.
  • Page 14 3. Any operational actions that are not authorized by Shini upon machine, including adding or replacing accessories, dismantling, delivering or repairing.

  • Page 15: Structure Characteristics And Working Principle

    2. Structure Characteristics and Working Principle 2.1 Main Functions For cabinet dryer, materials to be dried are placed on the stainless steel made moveable material trays. During operation, process air will flow to heating wire and be heated up to required temperature, then flow through a manifold with evenly scattered holes.

  • Page 16: Drawing And Parts List

    2.3 Drawing and Parts List Assembly Drawing 2.3.1 (CD-5/9(HT)) Remarks: Please refer to material list 2.3.2 for specific explanation of the Arabic numbers in parts drawing. Picture 2-2：Assembly Drawing (CD-5/9(HT)) 16(44)

  • Page 17: Parts List (Cd-5/9(Ht))

    2.3.2 Parts List (CD-5/9(HT)) Table 2-1：Parts List (CD-5/9(HT)) Part No. Name CD-5-(HT)(60Hz) CD-9(60Hz) CD-9-HT(50Hz/60Hz) 3” mobile castor YW03000300000 YW03000300000 YW03000300000 Oven door back hinge BW09000200100 BW09000200100 BW09000200100 The switch YE10200300000 YE10200300000 YE10200300000 Motor switch YE10210400000 YE10210400000 YE10210400000 Electric switch YE10210400000 YE10210400000 YE10210400000 Timer switch...

  • Page 18: Assembly Drawing (Cd-20/20L(Ht))

    Assembly Drawing 2.3.3 (CD-20/20L(HT)) Remarks: Please refer to material list 2.3.4 for specific explanation of the Arabic numbers in parts drawing. Picture 2-3：Assembly Drawing (CD-20/20L(HT)) 18(44)

  • Page 19: Parts List (Cd-20/20L(Ht))

    2.3.4 Parts List (CD-20/20L(HT)) Table 2-2：Parts List (CD-20/20L(HT)) Part No. Name CD-20-(HT) CD-20L-(HT) 3” mobile castor YW03000300000 YW03000300000 Oven door back hinge BW09000200100 BW09000200100 Door handle YW09000300200 YW09000300200 The switch YE10210300000 YE10210300000 Motor switch YE10210400000 YE10210400000 Electric switch YE10210400000 YE10210400000 Timer switch YE10210600000 YE10210600000...

  • Page 20: Electrical Diagram

    2.4 Electrical Diagram 2.4.1 Parameter(400V) 20(44)

  • Page 21: Main Circuit (400V)

    2.4.2 Main Circuit (400V) Picture 2-4：Main Circuit (400V) 21(44)

  • Page 22: Control Circuit (400V)

    2.4.3 Control Circuit (400V) Picture 2-5：Control Circuit (400V) 22(44)

  • Page 23: Components Layout (400V)

    2.4.4 Components Layout (400V) Picture 2-6：Components Layout (400V) 23(44)

  • Page 24: Electrical Components List (400V)

    2.4.5 Electrical Components List (400V) Table 2-3：Electrical Components List (CD-5) (400V) 24(44)

  • Page 25: Table 2-4：Electrical Components List (Cd-9) (400V)

    Table 2-4：Electrical Components List (CD-9) (400V) 25(44)

  • Page 26: Table 2-5：Electrical Components List (Cd-20T) (400V)

    Table 2-5：Electrical Components List (CD-20T) (400V) 26(44)

  • Page 27: Table 2-6：Electrical Components List (Cd-20L) (400V)

    Table 2-6：Electrical Components List (CD-20L) (400V) 27(44)

  • Page 28: Parameter(230V)

    2.4.6 Parameter(230V) 28(44)

  • Page 29: Main Circuit (230V)

    2.4.7 Main Circuit (230V) Picture 2-7：Main Circuit (230V) 29(44)

  • Page 30: Control Circuit (230V)

    2.4.8 Control Circuit (230V) Picture 2-8：Control Circuit (230V) 30(44)

  • Page 31: Components Layout (230V)

    2.4.9 Components Layout (230V) Picture 2-9：Components Layout (230V) 31(44)

  • Page 32: Electrical Components List (230V)

    2.4.10 Electrical Components List (230V) Table 2-7：Electrical Components List (CD-5) (230V) 32(44)
  • Page 33 Table 2-8：Electrical Components List (CD-9) (230V) 33(44)

  • Page 34: Table 2-9：Electrical Components List (Cd-20) (230V)

    Table 2-9：Electrical Components List (CD-20) (230V) 34(44)

  • Page 35: Table 2-10：Electrical Components List (Cd-20L)(230V)

    Table 2-10：Electrical Components List (CD-20L)(230V) 35(44)

  • Page 36: Installation And Debugging

    3. Installation and Debugging Install the CD Cabinet Dryer at a proper place where is easy for service and maintenance. 3.1 Attentions during Installation 1) Make sure voltage and frequency of the power source comply with those indicated on the manufacture's plate, which is attached to the machine. 2) Power cable and earth connections should conform with local regulations.

  • Page 37: Check The Rotation Direction Of Blower

    3.3 Check the Rotation Direction of Blower 1) Check whether the wind direction of inlet and outlet on the two sides of oven is right. 2) If the rotation direction is not right: a) Stop the machine. b) Turn off the main switch. c) Change any two lines of the main power supply 's three lines.

  • Page 38: Application And Operation

    4. Application and Operation Open the distribution box and connect the power source in accordance with wiring diagram. Make sure that the power voltage is in compliance with the required specifications. Notes! Before connecting, the main switch and heat switch should be off. 4.1 Test After all wires are connected, turn the main switch and the heater switch to “ON”, then the pilot lamp light, observe if the rotating direction of blower is consistent...

  • Page 39: Keys Operature Instruction

    4.2.1 Keys Operature Instruction Menu Key 1) Generally, it will enter the adjusting menu not exceeding 1 sec., after pressing this key. Press key, if it needs to change the parameter. 2) Generally, it will enter initial setting menu after pressing this key for 3 secs.

  • Page 40: Adjustment Of Air Rate

    4.3 Adjustment of Air Rate Adjustment of air rate is the most important factor for the drying result, should adjust the air outlet and inlet when drying different material. For example: 1) When heat and brake the electronic, galvanized and baked-finish products, the air-inlet and air-outlet should be closed completely.

  • Page 41: Setting The Over-Thermal Protector

    Close setting: Reverse the setting section of dial to the outside, the red mark disappears, then rotate the timing dial to the switch position. 4.5 Setting the Over-thermal Protector Over-thermal protector will be used when the actual heating temperature exceeds the setting temperature to protect the motor and heater. And it's setting temperature should be higher than that of thermometer.

  • Page 42: Trouble-Shooting

    5. Trouble-shooting Fault Possible reasons Solution 1. Turn on the motor switch. 1. The motor switch isn't open. It doesn't start after turning on the main 2. Replace a new fuse. 2. The fuse is broken. switch. 3. Replace a new transformer. 3.

  • Page 43: Maintenance And Repair

    6. Maintenance and Repair Clear off the dust on the motor fan periodically, avoid the damage to the blower. 43(44)

  • Page 44: Maintenance Schedule

    6.1 Maintenance Schedule 6.1.1 About the Machine Model Manufacture date Ф Voltage Frequency Power 6.1.2 Electrical Installation Voltage: Fuse melt current: 1 Phase 3 Phase Check phase sequence of the power supply. 6.1.3 Daily Checking Check power supply wires. Check the start/stop function. 6.1.4 Weekly Checking Check the switches of the machine.

This manual is also suitable for:

Cd-9Cd-5-htCd-5Cd-20Cd-20-htCd-20l ... Show all

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