Shini CD SERIES Manual
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Shini CD SERIES Manual

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CD
series
Cabinet Dryers
Date: Apr, 2009
Version: V2.1 (English)

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  • Page 1 series Cabinet Dryers Date: Apr, 2009 Version: V2.1 (English)

  • Page 3: Table Of Contents

    Contents ------------------------------------------------ 1. General Description ------------------------------------------------ 2. Technical Specifications ------------------------------------------------ 2.2 Dimensions ------------------------------- 2.1 CD Cabinet Dryer Series of Specification ------------------------------------------------ 3. Function Description --------------------------------------- 3.1 Working Principle Illustration ------------------------------------------------ 4. Safety Regulation ------------------------------------------------------ 5. Installation ----------------------------------------- 6. Operating Instruction ----------------------------------------- 6.1 Test ------------------------------------------...
  • Page 4 Contents ----------------------------------------------- 10.2 Control Circuit Diagram 10-2 ---------------------- 10.3 Thermocouple and Terminal Wiring Diagram 10-3 ----------------------------------------------- 10.4 Components Layout 10-4 --------------------------------- 10.5 Electrical Components List 10-5 --------------------------------- 10.6 Main Electrical Components Description 10-9 ----------------------------------------------- 11. Maintenance Schedule 11-1 ----------------------------------------------- 11.1 About the Machine 11-1 ----------------------------------------------- 11.2 Electrical Installation...

  • Page 5: General Description

    Please read this manual carefully before installation and using of the machine to prevent damage or personal injuries. CD series of cabinet dryers are mostly used for simultaneous drying of different kinds of polymers in small quantities or for drying materials for trial moulding.
  • Page 6 Other chapters contain instructions for the daily operator. Any modi cations of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 7: Technical Specifications

    2. Technical Specifications 2. Technical Specifications 2.1 CD Cabinet Dryer Series of Specification Model Pipe Heater Blower Power Temperature Number Total Tray Outer Dimensions Inner Dimensions Weight (kW) (kW, 50/60 Hz) Range of Trays Capacity H W D (mm) H1 W1 D1 (mm) (kg) (kg) 1200 800 610...

  • Page 8: Working Principle Illustration

    3. Main Functions For cabinet dryers, materials to be dried are placed on the stainless steel moveable material trays. During operation, process air will flow to heating coil and be heated up to required temperature, then flow through a manifold with evenly scattered holes.

  • Page 9: Safety Regulation

    4. Safety Regulations Please abide by the safety guide when you operate the machine so as to prevent damage of the machine and personal injuries. All electrical components should be installed by qualified electricians. Turn off main switch and control switch during repair and maintenance.
  • Page 10 +70 . Storage 1) CD series should be stored indoors with temperature kept from 5 C to 40 C and humidity below 80%. 2) Disconnect all power supply and turn off main switch and control switch.

  • Page 11: Fire Hazard

    4) This equipment works normally in the environment with altitude within 3000m. 5) At least a clearance of 1m surrounding the equipment is required during operation. Keep this equipment away from flammable sources at least two meters. 6) Avoid vibration, magnetic disturbance at the operation area. Rejected parts disposal When the equipment has run out its life time and can not be used any more, unplug the power supply and dispose of it properly according to local code.

  • Page 12: Power Supply

    Install the CD Cabinet Dryer at a proper place where is easy for service and maintenance. Attention during operation 1) Make sure voltage and frequency of the power source comply with those indicated on the manufacture's plate, which is attached to the machine. 2) Power cable and earth connections should conform with local regulations.
  • Page 13 Notes: Keep the machine 2M from the combustible distance. Check the rotation direction of motor: 1). Check whether the wind direction of inlet and outlet on the two sides of oven is right. 2). If the rotation direction is not right: a).

  • Page 14: Test

    6. Connecting the power source Open the distribution box and connect the power source in accordance with wiring diagram. Make sure that the power voltage is in compliance with the required specifications. Notes: Before connecting, the main switch and heat switch should be off. 6 .
  • Page 15 6.Operation Guide 4) Under all modes, press this key ' ' for 2 seconds to skip back to common condition. Setting keys: 1) Under common mode, press setting key to set the 'setting value' directly. 2) Under parameter layer selection mode, press setting key to skip back the last parameter layer.
  • Page 16 Notes: When setting temperature must refer to the drying temperature of material, the actual experience will help you for proper adjustment temperature. The drying temperature table of plastic material Drying Temp( ) Drying Time(hr) Material PMMA IONOMER PA6/6.6/6.10 PA11 PA12 PS(GP) SAN(AS)

  • Page 17: Adjustment Of Air Rate

    6.3 Adjustment of Air Rate Adjustment of air rate is the most important factor for the drying result, should adjust the air outlet and inlet when drying different material. For example: 1) When heat and brake the electronic, galvanized and baked-finish products, the air-inlet and air-outlet should be closed completely.

  • Page 18: Setting The Over-Thermal Protector

    6.5 Setting the Over-thermal Protector Over-thermal protector will be used when the actual heating temperature exceeds the setting temperature to protect the motor and heater. And it's setting temperature should be higher than that of thermometer.
  • Page 19 7. Maintenance and Service Clear off the dust on the motor fan periodically, avoid the damage to the blower.

  • Page 20: Trouble Shooting

    8. Trouble-shooting Fault Possible reasons Solution 1. The motor switch isn't open. 1. Turn on the motor switch. It doesn't start after turning on the main 2. The fuse is broken. 2. Replace a new fuse. switch. 3. The transformer is burnt out. Replace a new transformer.

  • Page 21: Drawing And Parts List

    9. Drawing and Parts List 9.1 Parts Drawing 9.2 Parts List...
  • Page 22 9.1 Parts Drawing...

  • Page 23: Parts List

    9.2 Parts List Part Number Name CD-5-(HT) CD-9-(HT) CD-20-(HT) CD-20L-(HT) E1416000 E1416000 E1432000 E1432000 Main switch 02-1 Over heat relay* E5204000 E5204000 E5204000 E5204000 02-2 Motor switch E1304000 E1304000 E1304000 E1304000 02-3 Heat switch E1304000 E1304000 E1304000 E1304000 Timer switch E1305000 E1305000 E1305000...
  • Page 24 Part Number Name CD-5-(HT) CD-9-(HT) CD-20-(HT) CD-20L-(HT) Baffle plate C1040000 C1040000 C1040000 C1040000 Exhaust air cover M3309000 M3311000 M3310000 M3312000 Heater* Cover plate E1201160 E1201160 E1204631 E1204631 Overheat protector E1140100 E1140100 E1140100 E1140100 Magnet switch E3303000 E3303000 E3303000 E3303000 Transformer E3114000 E3114000 E3116000...

  • Page 25: Electrical Circuit

    10. Electrical Circuit Diagram 10.1 Main Electrical Circuit Diagram 10-1...

  • Page 26: Control Circuit Diagram

    10.2 Control Circuit Diagram 10-2...

  • Page 27: Thermocouple And Terminal Wiring Diagram

    10.3 Thermocouple and Terminal Wiring Diagram 10-3...

  • Page 28: Components Layout

    10.4 Components Layout 10-4...

  • Page 29: Electrical Components List

    10.5 Electrical Components List 10.5.1 CD-5 / CD-5-HT Electrical components list Symbol Specification Part No Name Main switch Circuit breaker** Contactor* Contactor* Tem. controller* 24H timer Overload relay* Fuse** Transformer* Amper meter Control switch Control switch Over protector* Alarm lamp Terminal board Terminal board Blower*...
  • Page 30 10.5.2 CD-9 / CD-9-HT Electrical components list Symbol Specification Part No Name Main switch Circuit breaker** Contactor* Contactor* Tem. controller* 24H timer Overload relay* Fuse** Transformer* Amper meter Control switch Control switch Over protector* Alarm lamp Terminal board Terminal board Blower* Heater** *Indicates latent wearing parts **Indicates latent wearing parts and it's suggested to back them up.
  • Page 31 10.5.3 CD-20 / CD-20-HT Electrical components list Symbol Specification Part No Name Main switch Circuit breaker** Contactor* Contactor* Tem. controller* 24H timer Overload relay* Fuse** Transformer* Amper meter Control switch Control switch Over protector* Alarm lamp Terminal board Terminal board Terminal board Terminal board Blower*...
  • Page 32 10.5.4 CD-20L / CD-20L-HT Electrical components list Symbol Specification Part No Name Main switch Circuit breaker** Contactor* Contactor* Tem. controller* 24H timer Overload relay* Fuse** Transformer* Amper meter Control switch Control switch Over protector* Alarm lamp Terminal board Terminal board Terminal board Terminal board Blower*...

  • Page 33: Main Electrical Components Description

    10.6 Main Electrical Components Description 10.6.1 Overload Relay 1) Terminal for contact coil A2. 2) Setting current adjusting scale. 3) Reset (blue). H: manual reset A: automatic reset 4) Stop. 5) ON / OFF idication and TEST function. 6) Auxiliary contact terminals shown in 95.96.97.98. NC and NO contacts are shown in position 95.96.

  • Page 34: Maintenance Schedule

    11. Maintenance Schedule 11. Maintenance Schedule 11.1 About the Machine Model: Manufacturing Date: Voltage: Frequency: Total Power: 11.2 Electrical Installation Voltage: Fuse melt current: 1 Phase 3 Phases Check phase sequence of the power supply. 11-1...

  • Page 35: Daily Checking

    11. Maintenance Schedule 11.3 Daily Checking Check power supply wires Check power supply wires Check power supply wires Check the start/stop function Check the start/stop function Check the start/stop function Check power supply wires Check power supply wires Check power supply wires Check the start/stop function Check the start/stop function Check the start/stop function...
  • Page 36 11. Maintenance Schedule Check power supply wires Check power supply wires Check power supply wires Check the start/stop function Check the start/stop function Check the start/stop function Check power supply wires Check power supply wires Check power supply wires Check the start/stop function Check the start/stop function Check the start/stop function Check power supply wires...
  • Page 37 11. Maintenance Schedule Check power supply wires Check power supply wires Check power supply wires Check the start/stop function Check the start/stop function Check the start/stop function Check power supply wires Check power supply wires Check power supply wires Check the start/stop function Check the start/stop function Check the start/stop function Check power supply wires...

  • Page 38: Weekly Checking

    11. Maintenance Schedule 11.4 Weekly Checking Check the switches of the machine Check the switches of the machine Check all the electrical wires Check all the electrical wires Check the pipe heater Check the pipe heater Check motor overload relay Check motor overload relay Check the switches of the machine Check the switches of the machine...
  • Page 39 11. Maintenance Schedule Check the switches of the machine Check the switches of the machine Check all the electrical wires Check all the electrical wires Check the pipe heater Check the pipe heater Check motor overload relay Check motor overload relay Check the switches of the machine Check the switches of the machine Check all the electrical wires...

  • Page 40: Monthly Checking

    11. Maintenance Schedule 11.5 Monthly Checking Check the switches and automatism Check the switches and automatism on-off of the machine on-off of the machine Check the pipe heater Check the pipe heater Check if there are loose electrions Check if there are loose electrions Check the switches and automatism Check the switches and automatism on-off of the machine...
  • Page 41 11. Maintenance Schedule Check the switches and automatism Check the switches and automatism on-off of the machine on-off of the machine Check the pipe heater Check the pipe heater Check if there are loose electrions Check if there are loose electrions Check the switches and automatism Check the switches and automatism on-off of the machine...

  • Page 42: Half-Yearly Checking

    11. Maintenance Schedule 11.6 Half-yearly Checking Check the switches and automatism Check the switches and automatism on-off of the machine on-off of the machine Check the pipe heater Check the pipe heater Check if there are loose electrions Check if there are loose electrions Check the switches and automatism Check the switches and automatism on-off of the machine...
  • Page 43 (d) Wear parts and accessories. 7. If your SHINI product is not the same place of purchase, you can still send the product to your local SHINI's branch or distributor for servicing at your full costs according to the individual country service policy.
  • Page 44 Date of purchase: Please send all queries and comments to: Shini Plastics Technologies, Inc. Corporate Product & Marketing Center 1 Shini Road, Dalang, Dongguan, Guangdong, China Tel: (0769) 8331 3588 Fax: (0769) 8331 3589 Corporate e-mail: shini@shini.com Corporate internet: www.shini.com...

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