Related Manuals for Badger Meter Orion AL Series
Summary of Contents for Badger Meter Orion AL Series
- Page 1 ORION® Gas Endpoints Integral Endpoint for American® Residential Gas Meters Installation Manual ORI-UM-00909-EN-04 (July 2014)
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Page 2: Table Of Contents
ORION® Gas Endpoints, Integral Endpoint for American® Residential Gas Meters CONTENTS Disclaimer Questions Or Service Assistance Product Identification Scope Of Manual Product Unpacking And Inspection License Requirements Installation Tools And Materials Label Information American Gas Meters Meter and Indexes Before Endpoint Index Removal from an American Gas Meter American Meter Installation Materials Assemble The Orion Endpoint And Index... -
Page 3: Disclaimer
Serial Number _________________________________________ Tag Number ___________________________________________ SCOPE OF MANUAL This manual contains installation instructions for the Badger Meter ORION® and the Badger Meter ORION® Fixed Network (SE) integral endpoint for American® Meter residential aluminum-case gas meters Proper performance and reliability of the... -
Page 4: License Requirements
(2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement Any changes made, but not approved by Badger Meter, can void the user’s authority to operate the equipment INSTALLATION TOOLS AND MATERIALS Magnetized screwdrivers: •... -
Page 5: American Gas Meters
Installation Manual AMERICAN GAS METERS Gas meter models: AL, AC, AT, AM, AR with suffixes: 175, 210, 225, 250, 310, 350, 425, 630 Meter and Indexes Before Endpoint Odometer style index Dial index Figure 1: Gas meter and index styles Index Removal from an American Gas Meter 1 Use a large screwdriver to puncture and remove tamper plugs, if present Tamper plug... - Page 6 ORION® Gas Endpoints, Integral Endpoint for American® Residential Gas Meters 3 Completely remove and discard the old gasket Use a putty knife to clean the meter surface of all gasket remnants that might limit the effectiveness of the new gasket Figure 4: Remove gasket 4 Use a small screwdriver to remove the index Discard the two (2) screws Figure 5: Remove index screws...
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Page 7: American Meter Installation Materials
Installation Manual AMERICAN METER INSTALLATION MATERIALS Rear gasket Endpoint 4 screws 1/4-20 x 3/8” Front gasket Index from existing meter 2 screws #8-16 x 1/2” or 2 screws #8-16 x 1/4” 4 screws #8-16 x 1/2” Cover 4 tamper plugs ASSEMBLE THE ORION ENDPOINT AND INDEX Endpoint Gaskets Attachment The gaskets should be attached to the endpoint at the factory If the gaskets are not attached:... - Page 8 ORION® Gas Endpoints, Integral Endpoint for American® Residential Gas Meters Holes over tines Notched end around guide pin on right of endpoint Figure 8: Front gasket placement on endpoing c Be certain that the stepped edge is toward the endpoint boot and seated between the endpoint sealing face and the alignment tabs Endpoint sealing face Endpoint boot...
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Page 9: Place Four (4) Screws Into The Endpoint
Installation Manual Place Four (4) Screws Into the Endpoint 1 Place the four (4) ¼-20 X 3/8" screws through the endpoint and rear gasket from the front See Figure 10 Figure 10: Screw placement from front through endpoint and rear gasket 2 The screws are temporarily held in place by the rear gasket Tab up Screws held in place... -
Page 10: Place Screws In Index With Holes
ORION® Gas Endpoints, Integral Endpoint for American® Residential Gas Meters Place Screws in Index With Holes Place two (2) #8 X ¼" self-tapping screws between the dial and lower plate and into the holes on each side of the meter Figure 13 2 screws Figure 13: Self-tapping screw placement on index with holes... - Page 11 Installation Manual Endpoint pawl Hole in index pawl Figure 16: Pawl placement on one-foot dial 3 Tighten the two (2) screws (6 inch-pounds max) 4 Test the drive pawl connection by turning the shaft on the rear of the endpoint several times If dragging or friction is felt, reposition the index to eliminate any drag The dials should turn smoothly Figure 17: Testing the drive pawl connection July 2014...
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Page 12: Place The Endpoint And Index On An American Gas Meter
ORION® Gas Endpoints, Integral Endpoint for American® Residential Gas Meters PLACE THE ENDPOINT AND INDEX ON AN AMERICAN GAS METER Verify that the rear gasket does not interfere with the endpoint drive shaft Verify that the gasket fits around the semi-circular cut out guide Rear gasket Endpoint... -
Page 13: Place The Cover Over The Endpoint And Index
Installation Manual Figure 21: Tighten endpoint screws Move the TWO-FEET or ONE-FOOT dial back and forth to verify pawl connections See Figure 22 Figure 22: Verify pawl connections Place the Cover Over the Endpoint and Index 1 Verify the front gasket is set properly Figure 23: Verify gasket is set properly 2 Place the cover on the gas meter and tighten it with the four (4) remaining screws (15 inch-pounds max) Figure 24: Cover placement on meter... -
Page 14: Program The Endpoint
ORION® Gas Endpoints, Integral Endpoint for American® Residential Gas Meters PROGRAM THE ENDPOINT Badger Meter uses a handheld programmer/data collector system to process and display screens Figure 25: Sample handheld, IR read head and cable Please reference the Programming Guide for ORION gas endpoints and the manual for the handheld system... -
Page 15: Insert Tamper Plugs
Installation Manual INSERT TAMPER PLUGS After programming the endpoint is complete and for security purposes, insert the four (4) red tamper plugs (supplied) in the screw holes and push them in Tamper plug Figure 28: Replace tamper plugs INSTALLATION COMPLETE Installation of the ORION endpoint for an American residential gas meter with dial or odometer index is now complete Figure 29: Completed installation July 2014... - Page 16 The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882...