Federal Signal Corporation Global Series Installation And Maintenance Instructions Manual
Led beacon for use in hazardous locations
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Summary of Contents for Federal Signal Corporation Global Series
- Page 1 Global Series Model G-LED LED Beacon For Use in Hazardous Locations Ex d Surface Mount Ex de Surface Mount Installation and Maintenance Instructions 25500186 Rev. B5 0918 Printed in U.S.A.
- Page 2 A copy of this limited warranty can also be obtained by written request to Federal Signal Corporation, 2645 Federal Signal Drive, University Park, IL 60484, email to info@fedsig.com or call +1 708-534-3400.
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Page 3: Table Of Contents
Replacing the LED Array ................23 Lubricating the Threaded Joints ..............25 Ordering Replacement Parts and Accessories ..........26 Getting Repair Service or Technical Assistance ..........27 Returning the Product for Credit ..............27 Model G-LED Global Series LED Beacon... - Page 4 Figure 8 Connections for DC or AC Ex de beacons ..........18 Figure 9 Location of DIP switch for flash patterns ..........21 Figure 10 Switch settings for flash patterns ............21 Figure 11 LED array and connector ..............24 © 2017 Federal Signal Corporation. All rights reserved. Model G-LED Global Series LED Beacon...
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Page 5: Safety Messages To Installers And Users
After testing is complete, provide a copy of this instruction sheet to all personnel. • Brass inserts have the potential to store charge when they are not plugged. Consideration should be taken to prevent these from becoming a sparking hazard. Model G-LED Global Series LED Beacon... -
Page 6: Certification
Ex op is tb IIIC T100°C Db IP66 (Tamb= -50°C to + 70°C) Standards: EN60079-0: 2012 + A11:2013, EN60079-1:2014 EN60079-7: 2007, EN60079-28: 2007, EN60079-31:2014, IEC60079-0: 6 Ed., IEC 60079-1 7 Ed., IEC 60079-7: 4 Ed., IEC60079-31: 2 IEC 60079-28:2006 Model G-LED Global Series LED Beacon... -
Page 7: Unpacking The Beacon
Disposal of all shipping materials must be carried out in accordance with national and local codes and standards. If any parts are missing, please call Federal Signal Customer Support at +1 708-534-4756 or +1 877-289-3246. Model G-LED Global Series LED Beacon... -
Page 8: Creating Combination Fixtures In The Field
Installation and Maintenance Instructions Creating Combination Fixtures in the Field The Federal Signal Global Series Ex de products can be connected together in the field using interchangeable E-box end caps and a proprietary coupling system. The proprietary coupling system allows for simple and cost effective, wiring from product to product, often eliminating the need for expensive Ex wiring practices and Ex rated glands. -
Page 9: Mounting The G-Led Beacon
Figure 2 Front view of Ex d beacon Ø105.9 mm (5.27 in) 4X COUNTER-BORED HOLES TO FIT M8 SOCKET-HEAD CAP SCREWS 105.9 mm (4.17 in) 105.9 mm (4.17 in) Model G-LED Global Series LED Beacon... -
Page 10: Mounting The Ex De Surface-Mount Beacon
Mounting the Ex de Surface-Mount Beacon Mount the beacon to a flat surface using the six 8.5 mm mounting holes. Use installer-supplied fasteners suitable for the surface to which the device will be mounted. Model G-LED Global Series LED Beacon... -
Page 11: Figure 4 Front View Of Ex De Surface Mount
Figure 4 Front view of Ex de surface mount 4X COUNTER-BORED HOLES TO FIT M8 SOCKET-HEAD CAP SCREWS 105.9 mm (4.17 in) 23.2 mm (0.91 in) 2X Ø8.5 mm 103.2 mm 3X M20 (4.06 in) GLAND ENTRIES 122.6 mm (4.83 in) Model G-LED Global Series LED Beacon... -
Page 12: Figure 5 Side View Of Ex De Surface Mount
Installation and Maintenance Instructions Figure 5 Side view of Ex de surface mount 227.4 mm (8.95 in) 272.0 mm (10.71 in) 3X M20 GLAND ENTRIES SEE ACCESSORIES FOR REPLACEABLE E-BOX END CAPS Model G-LED Global Series LED Beacon... -
Page 13: Safety Messages For Wiring
Because of space limitations, ensure the cable cores within the unit are not too slack. • In all countries, the wiring must comply with all national and local codes and standards. • Ensure that all nuts, bolts, and fixings are secure. Model G-LED Global Series LED Beacon... -
Page 14: Preparing To Wire The Ex D Flameproof Models
Use the appropriate cable gland for the application. Gland entry threads are M20-1.5 x 6H. Tools needed: • 1.5 mm A/F hexagon key • 2 mm flat-tip screwdriver • No. 1 Phillips screwdriver • Wire stripper Model G-LED Global Series LED Beacon... -
Page 15: Wiring The Ex D Models
120-240 Vac Models To wire the Ex d Vac flameproof beacon: See Figure 7 on page 16. Connect the line (hot) power source wire to the terminal block screw marked L1 on the PCB. Model G-LED Global Series LED Beacon... -
Page 16: Preparing To Wire The Ex De Increased Safety Models
(12 AWG). The wire must be rated 85 °C or higher. Use only stranded cable to terminate the beacon. The cross-sectional area of the primary earth (ground) must equal the cross- sectional area of the phase conductor. Model G-LED Global Series LED Beacon... -
Page 17: Wiring The Ex De Models
To connect wires, depress the pushbutton on the terminal block with a Phillips screwdriver and insert the wire into the round opening. Release the pushbutton to make connection. Model G-LED Global Series LED Beacon... -
Page 18: 24 Vdc Models
Secure the cover on the terminal box with the four M4 screws. Ensure that the gasket is properly seated to maintain the IP rating. Do not overtighten the cover screws. Test the beacon for proper operation. Model G-LED Global Series LED Beacon... -
Page 19: Changing The Flash Pattern
(PCB), and slide out the PCB until DIP switch SW1 is accessible. Select a flash pattern by setting the DIP switches on SW1. Steady On is the default. Insert the PCB assembly into the enclosure and fully tighten the captive screw. Model G-LED Global Series LED Beacon... -
Page 20: Figure 9 Location Of Dip Switch For Flash Patterns
Turn the M3 set screw against the housing until the screw contacts the housing. Reconnect power to the beacon. 10. Test the beacon by applying power and verifying the pattern. Figure 9 Location of DIP switch for flash patterns STEADY ON (DEFAULT) Model G-LED Global Series LED Beacon... -
Page 21: Safety Messages To Maintenance Personnel
• To avoid electrical shock hazards, do not connect wires when power is applied. Failure to observe this warning may lead to serious injury or death. Model G-LED Global Series LED Beacon... -
Page 22: Maintaining The Beacon
Refer to the “Certification” section on page 6 for any applicable Specific Conditions of Use. Replacing the LED Array EXPLOSION HAZARD: To maintain the flameproof integrity of the enclosure, DO NOT damage the lens cover, or threads while disassembling or reassembling the beacon. Model G-LED Global Series LED Beacon... -
Page 23: Figure 11 Led Array And Connector
Tools and replacement part needed: • 1.5 mm A/F hexagon key • No. 1 Phillips screwdriver • Federal Signal LED array part no. K859500823-*. Figure 11 LED array and connector J1 CONNECTOR LED ARRAY Model G-LED Global Series LED Beacon... -
Page 24: Lubricating The Threaded Joints
Reconnect power to the beacon. Apply power and verify that the beacon operates properly. Lubricating the Threaded Joints A silicone based, non-hardening, chemically compatible grease can be applied if required. Model G-LED Global Series LED Beacon... -
Page 25: Ordering Replacement Parts And Accessories
LED/PCB DC Sub-Assy, Amber K859501400-A LED/PCB DC Sub-Assy, Blue K859501400-B LED/PCB DC Sub-Assy, White K859501400-W LED/PCB DC Sub-Assy, Green K859501400-G LED/PCB DC Sub-Assy, Magenta K859501400-W LED/PCB DC Sub-Assy, Red K859501400-R LED/PCB DC Sub-Assy, Yellow K859501400-W Model G-LED Global Series LED Beacon... -
Page 26: Table 2 Accessories
90-Degree E-Box Coupler Kit G-KIT-EC90 Extension Box Spacer Kit G-KIT-EXTB Single Trunnion Kit G-KIT-ST Dual Trunnion Kit G-KIT-DT Adapter, M20 Male to 1/2” Female NPT K231246A Adapter, M20 Male to 3/4” Female NPT K231247 Model G-LED Global Series LED Beacon... -
Page 27: Getting Repair Service Or Technical Assistance
Defective products that are returned within the warranty period will be repaired or replaced at Federal Signal’s sole discretion. Defective products do not include those products with lamp failure. Circumstances other than those listed above will be addressed on a case-by- case basis. Model G-LED Global Series LED Beacon... -
Page 28: Table 3 Choosing Cable-Entry Devices For Equipment In
Beacon and terminal enclosures mount) shall be equipment certified as dust protected. To maintain the G-LED-XXX-E-X ingress protection of the beacon (Ex db e surface and terminal enclosures the mount) cable entry devices shall be IP6X certified. Model G-LED Global Series LED Beacon... - Page 29 Installation and Maintenance Instructions 2645 Federal Signal Drive University Park, IL 60484-3167 www.fedsig.com Customer Support: 800-344-4634 • 1 708-534-4756 Technical Support: 1 800-755-7621 • 1 708-587-3587 Model G-LED Global Series LED Beacon...