Related Manuals for Ingersoll-Rand ST900 Series
Summary of Contents for Ingersoll-Rand ST900 Series
- Page 1 Form P7156 Edition 12 September 2010 CCN: 03540598 Turbine Powered Starters Series ST900 Installation and Maintenance Information Save These Instructions...
- Page 2 Product Safety Information Intended Use: The ST900 Series air starters are intended for use in starting reciprocating internal combustion engines. These starters are designed to be operated from a remote location after proper installation on the engine requiring starting. For additional information refer to Air Starters for Internal Combustion Engines Product Safety Information Manual Form 45558624.
- Page 3 3. After the Drive Housing is properly oriented relative to the Gear NOTICE Case, determine if the inlet port will be favorably located for hose installation. If either or both of these members must be Make certain the hose is connected to the supply side (marked reoriented, use an 8 mm hex-head wrench to remove the four “SUMP”) of the Starter Control Valve.
- Page 4 Starter is level to prevent draining of oil from the Exhaust Percent Arc Ingersoll Rand “Engine Starting Systems” - Marketing department. Gear Case. When the Hex. Plug is removed. A slight Orientation Code 6. Orientation code based on Starter Gear Case positioned as shown.
- Page 5 Mounting Dimensions ST900 Turbine Starter (Inertia) 442.7 (17.43”) To Splash Deflector (during operation) 426.8 421.8 130.30 (16.8” (5.13”) 16.6”) 318.5 313.7 1/2” - 13 UNC 19.1 69.80 (12.54” deep-4 places (0.75”) (2.75”) 12.35”) Ø 1.50” type J518C 1/4” Pipe Plug in Housing Inlet Boss Flange can be removed and Gage installed to 173.34...
- Page 6 Starters max. pressure rating stamped on with Starters running. (Not to exceed max. Starter Namplate. pressure shown on Starter Nameplate.) ST900 Series multiple Starter Piping schematic showing the Control Circuit. Relay Valve - 1 - 1/2” Note: SRV150...
-
Page 7: Model Coding
2.00" 20° ST950DP09L52 150/1034 2.00" 20° ST999DP09R51 90/621 2.00" 20° ST999DP09L52 90/621 2.00" 20° Must be specified when ordering (Dwg. TPD1808) For diff erent models or special applications, contact your nearest Ingersoll Rand Distributor or Ingersoll Rand Offi ce 03540598_ed12... - Page 8 ST900 Turbine Starter (Pre-Engaged) Sectional Diagram (Dwg. TPA1450-4) 03540598_ed12...
- Page 9 ST900 Turbine Starter (Pre-Engaged) Exploded Diagram (Dwg. TPA1451-6) 03540598_ed12...
-
Page 10: Part Description
Series ST900 Turbine Starters Parts List Item Part Description Part Number Item Part Description Part Number Exhaust Kit ST700K-350 Drive Housing Vent Plug P250-546 Directional Housing Exhaust Cover ST700-350 Ring (for Model ST950CPJ3R493) ST700-693 Exhaust Cover Seal Y330-257 Bearing (for Model ST950CPJ3R493) ST700-694Y Plug R0H-377... - Page 11 Series ST900 Turbine Starters Parts List (Continued) Item Part Description Part Number Item Part Description Part Number Pinion Spring Tune-up Kit (for Pre-engaged drive Models) ST900 B and C Ratio Right Hand Models SS800R-419 (includes illustrated parts 31, 41, 45, 47, 48, ST700P-TK7 ST900 B and C Ratio Left Hand Models SS800L-419...
- Page 12 Series ST900 Turbine Starters (Inertia) 03540598_ed12...
- Page 13 Series ST900 Turbine Starters (Inertia) Exploded Diagram (Dwg. TPA1486-1) 03540598_ed12...
- Page 14 Series ST900 Turbine Starters (Inertia) Parts List Item Part Description Part Number Item Part Description Part Number Exhaust Kit ST700K-350 Cap Screw (3) R3F-7 Directional Housing Exhaust Cover ST700-350 Gear Case SS800-37 Exhaust Cover Seal Y330-257 Drive Gear 37-Teeth SS810-9 Plug R0H-377 •...
- Page 15 Maintenance, Disassembly / Assembly Instructions ST900 Lube and Torque Specifi cations (Dwg. TPB1020) 03540598_ed12...
- Page 16 2. Lubricate the Pinion end of the Drive Shaft with Ingersoll Rand exhaust pipe plug hole (see page 6 left end view). No. 11 Grease. 3. Wipe a thin fi lm of Ingersoll Rand No. 130 Grease in the bore of the Drive Housing (40). Disassembly General Instructions 1.
- Page 17 14. If the Gear Frame Bearing (23) needs to be replaced, press it off of the shaft of the Idler Gear Frame. 15. Press the Idler Gear Shafts (22) out of the Gear Frame and remove the Idler Gears (19). 16.
- Page 18 6. Lubricate the Drive Gear with approximately 8 0z. (240ml) of never be cleaned. Work grease thoroughly into every open Ingersoll Rand No. 130 lubricant. bearing before installation. 7. Press the Rear Drive Shaft Bearing (58) onto the Drive Shaft.
- Page 19 15. Press the inserted parts into the Drive Shaft, and install the Clutch Pinion end of the Drive Shaft Spring Cup Retainer (49). 34. Lubricate the Pinion end of the Drive Shaft with Ingersoll Rand No. 11 Grease and install the Drive Pinion (63). NOTICE 35.
- Page 20 Needle Bearing Inserting Tool 15° Shoulder to regulate depth Planet Gear Pilot to fit I.D. of Bearing. Frame Assembly Length of Pilot to be (Dwg. TPD1745) approximately 1/8” less than length of Bearing 7. Install the Spacer (17) on the shaft of the Carrier/Ring Gear (17A). (Dwg.
- Page 21 Motor Housing with the geared end of the rotor toward the front. Refer to Dwg. TPD1161. Use Ingersoll Rand SMB-441 Pipe Sealant on all plugs. 6. Install the bottom Housing Plug (10) and the Housing Plug Inlet Boss (11). Put the Starter on its side with the side plug hole upward.
- Page 22 If Cycle fi ve times. Air should exhaust through “OUT” port during not already in use, install a 100 micron fi lter (Ingersoll Rand Part each cycle. No. ST900-267-24) in the gas supply line immediately before the 11.
-
Page 23: Troubleshooting Guide
High number of start cycles. Replace worn components. Loose or leaking Pipe Plugs. Tighten or replace Pipe plugs using Ingersoll Rand SMB-441 Pipe Sealant. Splash Defl ector Retaining Screw or pipe Tighten Splash Defl ector Retaining Screw or replace pipe plug. -
Page 24: Parts And Maintenance
Ingersoll Rand is not responsible for customer modifi cation of motors for applications on which Ingersoll Rand was not consulted. Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll Rand Authorized Service center. - Page 25 Notes:...
- Page 26 Notes:...
- Page 27 Notes:...
- Page 28 © 2010 Ingersoll Rand...
Need help?
Do you have a question about the ST900 Series and is the answer not in the manual?
Questions and answers