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DK2 Power OPC504 Assembly Manual

DK2 Power OPC504 Assembly Manual

4 and 6 inch commercial chipper

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DETAIL K2 INC.
DK2 POWER USA
4301 S Valley View Blvd STE 10-11
Las Vegas, NV 89103
1-702-331-5353
TOLL FREE 1-888-277-6960 EMAIL – INFO@DETAILK2.COM
DETAIL K2, INC.
1080 Clay Avenue Unit 2
Burlington, Ontario, Canada L7L0A1
COMMERCIAL CHIPPER
CHIPPER ASSEMBLY GUIDE
MODEL: OPC504 and OPC506
4 and 6 INCH COMMERCIAL CHIPPER
6245 Industrial Parkway
Whitehouse, OH 43571
DK2 USA EAST
SWING CHUTES
TOWABLE
KOHLER ENGINE
REV 1 – 1-25-19

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Summary of Contents for DK2 Power OPC504

  • Page 1 CHIPPER ASSEMBLY GUIDE MODEL: OPC504 and OPC506 4 and 6 INCH COMMERCIAL CHIPPER DETAIL K2 INC. DK2 POWER USA DETAIL K2, INC. DK2 USA EAST 4301 S Valley View Blvd STE 10-11 1080 Clay Avenue Unit 2 6245 Industrial Parkway...
  • Page 2 The Chipper is shipped in a crate. Leave the sides folded down and use as your work space. NOTE: UPON INSPECTION OF PARTS IF YOU FIND ANY DAMAGE OR MISSING PARTS PLEASE CALL DK2 POWER AT 702-331-3535 OR CONTACT US VIA OUR WEBSITE WWW.DK2POWER.COM...
  • Page 3 STEP 2: 1. Remove all hardware from axle. 2. Install 2 wheels with washers, nuts, cotter pins and caps. 3. Your chipper tires are DOT approved and you can tow on the road. Safely tow at 25 mph max is recommended. 4.
  • Page 4 STEP 3: 1. Place rear wheel axle assembly on Chipper using supplied bolts and install both wheels. 2. Install the bolts from the OUTSIDE with the nuts on INSIDE.
  • Page 5 STEP 4: INSTALL THE TOWBAR AND STAND ASSEMBLY 1. INSTALL THE TOW BAR HITCH USING 4 BOLTS. PLACE BOLTS FROM OUTSIDE AND PLACE NUTS ON INSIDE. 2. ASSEMBLE TOW STAND AND INSERT THE HITCH PIN 3. INSERT TOW BAR AND SECURE WITH TOW BAR SCREW LOCK...
  • Page 6 STEP 5: INSTALL CHIP CHUTE 1. INSTALL CHIP CHUTE ON BARN HINGES. SWING CHUTE CLOSED AND LOCK IT. 2. A RUBBER MALLET MAY BE USED IF NEEDED TO SET THE BARN HINGE PINS INTO THE MATING HINGES FOR THE FIRST TIME INSTALL.
  • Page 7 STEP 6: INSTALL CHIP CHUTE DEFLECTOR 1. Install the Chip Chute Directional Deflector and tighten the locking handles.
  • Page 8 STEP 7: INSTALL FEED CHUTE 1. Install the feed chute on the 2 hinges. To seat the hinge pins for the first time a rubber mallet may be used to tap the pins into the hinges. These are tight fitting to reduce vibration noise.
  • Page 9: Maintenance

    STEP 8: READ THE KOHLER ENGINE MANUAL SUPPLIED WITH YOUR UNIT FOR FULL ENGINE OPERATION, SAFETY, AND MAINTENANCE. ON/OFF KEY LOCK GAS – USE MID GRADE OR HIGHER CHOKE – LEFT IS ON / RIGHT IS OFF (RUN POSITION) GAS ON/OFF SWITCH – LEFT IS OFF / RIGHT IS ON THROTTLE –...
  • Page 10 6. Remove the blade, reverse it to the new sharp edge and reinstall it. Use only DK2 POWER OEM blades. 7. Use Loctite on the bolt threads when replacing bolts. 8. Use the supplied T-Handle tool to remove and replace bolts 9.
  • Page 12 No. Specification No. Specification 1 feed hopper 38Hexagonal slotted thin nutM24*1.5 2 outlet hopper 39washer⌀25*⌀47.5*3.0 3 support foot 40DOT Tire 4 tow bar connecting part 41pin⌀4.0X40 5 wheel axle 42boltM10*80 6 crush house 43washer⌀10*⌀22*2.2 7 tool box cover 44rubber 8 M8 locknut 45boltM8*65 9 ⌀8lockwasher 46buckle...
  • Page 13 OPERATION – BEFORE TURNING KEY AND PULL STARTING ENGINE CLEAR AREA OF ALL PEOPLE AND PROPERTY THAT COULD BE DAMAGED. THINK SAFETY. CHIPS ARE FLYING PROJECTILES AND CAN CAUSE INJURY. CHECK BOTH CHUTES AND MAKE SURE THEY ARE CLOSED AND LOCKED. WEAR SAFETY GLASSES, HEARING PROTECTION, AND GLOVES DO NOT WEAR LOOSE FITTING CLOTHES THAT COULD GET STUCK IN THE CHIPPER...
  • Page 14 DIESEL TRACTORS – Chassis component parts only, no labor, ENGINES – 1 YR KOHLER WARRANTY 3PT EQUIPMENT – 1-YEAR parts only, Gearbox drive unit 3-year warranty parts only. DK2 POWER OUTDOOR EQUIPMENT – 1-Year parts only, no labor. 3-year commercial Kohler warranty. THIS WARRANTY DOES NOT COVER OR APPLY TO:...

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Opc506