Troubleshooting Chart - Man E3268 LE212 Operating Instructions Manual

Industrial gas engines
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9.3 Troubleshooting chart

Fault
Engine does not start
Engine starts but does
not reach idle speed or
stalls
Engine does not start
or poorly starts in war­
med up condition
82
Possible cause
D Shutoff solenoid valve of gas supply
closed/does not open
D Zero pressure regulator of gas supply
not correctly set or faulty
D Air filter clogged
D Exhaust clogged
(exhaust back pressure too high)
D Electric circuit interrupted
D Battery dead
D Starter/solenoid switch faulty
D Ignition system control unit faulty
D Impulse sensor faulty
D Spark plugs faulty or worn
D Spark plug connectors wet
D Ignition timing incorrect
D Gas inlets in gas mixer (venturi pipe)
clogged/oiled
D Valves do not close or are stuck
D Crank assembly is externally blocked
D Engaging lever/bearing pin of engaging
lever broken
D Internal engine damage (piston seizure,
maybe due to incorrect oil type)
D Quality of gas does not meet the speci­
fications or is contaminated
D Throttle valve does not open/actuation
level sticks/actuator is de-energized or
faulty
D Air filter clogged
D Spark plug faulty
D Ignition cable faulty
D Ignition coil faulty
D Ignition timing incorrectly set
D Insufficient compression in cylinder or
more than 3-4 bar pressure difference
between the cylinders
Carefully read these Operating Instructions before starting any work!
This is especially valid for the chapter on General Safety Instructions
Remedy
D Set main switch to "on"
D Replace faulty fuses
D Repair any loose, corroded and
broken wires and contacts
D See information at "Starter"
D Clearance incorrectly set
D A faulty tank system can cause
oil to get into the pressure gas
system. Clean entire system.
D Remove objects that interfere
with the movement of the fan,
power output, alternator, etc.
D Remedy from manufacturer ser­
vice
D See "Fuels, Lubricants and Coo­
lants...."
D Remedy from manufacturer ser­
vice
D Remedy from manufacturer ser­
vice
and the safety instructions in each of the chapters.
Faults

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