Man E 2842 LE 302 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Man Manuals
  4. Engine
  5. E 2842 LE 302
  6. Operating instructions manual
Man E 2842 LE 302 Operating Instructions Manual

Man E 2842 LE 302 Operating Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading

Related Manuals for Man E 2842 LE 302

Summary of Contents for Man E 2842 LE 302

  • Page 3 Operating Instructions − MAN Industrial Gas Engines...

  • Page 5: Preface

    Comply in full with instructions relating to operation, prevention of accidents and environmental protection. MAN Gas Engines are developed and manufactured in line with the latest state of the art. However, trouble-free operation and high performance can only be achieved if the speci- fied maintenance intervals are observed and only approved fuels, lubricants and coolants are used.

  • Page 6: Instructions

    Flat seals / gaskets can be fitted properly only if the following points are ob- served: D Use only genuine MAN seals / gaskets D The sealing faces must be undamaged and clean D Do not use any sealing agent or adhesive − as an aid to fitting the seals a little grease...

  • Page 7: Table Of Contents

    Contents Page Preface ..............Instructions .

  • Page 8: Declaration

    In accordance with Article 4, paragraph 2, in conjunction with Appendix II, section B, of Directive 89/392/EEC, version 93/44/EEC MAN Nutzfahrzeuge Aktiengesellschaft, hereby declares that the engine described below is destined for installation in a machine as defined in the EC directive on machines.

  • Page 9: Nameplates

    ............MAN Nutzfahrzeuge Aktiengesellschaft Motor-Nr.

  • Page 10: Safety Regulations

    D Before putting the engine into operation for the first time, read the oper- ating instructions carefully and familiarize yourself with the “critical” points. If you are unsure, ask your MAN representative. D For reasons of safety we recommend you attach a notice to the door of...
  • Page 11 Ë Ë D Exhaust gases are toxic. Comply with the regulations for the installation of MAN gas engines intended for operation in closed spaces. Ensure that there is adequate ventilation and air extraction. D Keep vicinity of engine, ladders and stairways free of oil and grease.
  • Page 12 If faults occur, find the cause immediately and have it eliminated in order to prevent more serious damage. If necessary inform MAN’s customer service. Use only genuine MAN spare parts. MAN does not accept any responsibility for damage resulting from the installation of parts from other companies or for installation by unau- thorised persons.
  • Page 13 Safety regulations 3. Regulations designed to prevent pollution Engine oil and filter elements / cartridges D Take old oil only to an old oil collection point. D Take strict precautions to ensure that no oil gets into the drains or the ground. Caution: The drinking water supply could be contaminated.
  • Page 14 Safety regulations 4. Notes on safety in handling used engine oil * Prolonged or repeated contact between the skin and any kind of engine oil decreases the skin. Drying, irritation or inflammation of the skin may therefore occur. Used engine oil also contains dangerous substances which have caused skin cancer in animal experi- ments.
  • Page 15 Safety regulations 5. Safety instructions for dealing with gaseous fuels Gaseous fuels consist mainly of methane, propane and butane and of traces of higher hydrocarbons and of inert components such as carbon dioxide and ni- trogen. D Smoking and playing with fire is prohibited. D Leakage in the gas supply system causes a risk of explosion and must be immediately eliminated.

  • Page 16: Commissioning And Operation

    Commissioning and operation Engine views E 2842 LE 302...
  • Page 17 Ç Breather housing for coolant È Intake manifold É Coolant inlet Oil filter Note: The gas line, consisting of a ball valve, gas filter, solenoid valves, gas pressure regulator, gas mixer and air filter, is not part of MAN’s extent of delivery.
  • Page 18 Commissioning and operation Engine views E 2842 LE 312...
  • Page 19 Ç Coolant inlet È Oil filter É Exhaust manifold with Heat Protection Plate Note: The gas line, consisting of a ball valve, gas filter, solenoid valves, gas pressure regulator, gas mixer and air filter, is not part of MAN’s extent of delivery.

  • Page 20: First Commissioning

    When putting a new or overhauled engine into operation for the first time pay attention to the “Installation Instructions for MAN Industrial Gas Engines” without fail. It is recommended that new or overhauled engines should not be operated at a load higher than about 75% maximum load during the first 5 hours of operation.
  • Page 21 Commissioning and operation Diagram of cooling system with diaphragm expansion vessel À Engine Å Plate with 5x10 mm bore Á Bleeder line ∅ 10 mm, Æ Diaphragm expansion vessel (0,6 bar) flow rate 7 l/min to max. 10 l/min Ç Connection line to the intake side Â...
  • Page 22 Commissioning and operation Diagram of cooling system with expansion tank À Engine à Expansion tank Á Bleeder line ∅ 10 mm, Ä Connection line to the intake side flow rate 7 l/min to max. 10 l/min of the coolant pump ∅ 25 mm Â...
  • Page 23 Commissioning and operation Coolant must be added at the filler neck only. D Remove cap (large cap) D Slowly pour in coolant D Close expansion tank D Let the engine run approx. 15 minutes at rated speed D Switch off engine, turn the cap with the safety valve carefully to first catch −...

  • Page 24: Commissioning

    Commissioning and operation Commissioning Before daily starting the engine, check fuel level, coolant level and engine oil level and replenish, if necessary. Caution: Use only approved fuels, lubricants etc. (see brochure “Fuels, lubricants etc.”). Otherwise the manufacturer’s warranty will become null and void. Checking oil level Check engine oil level only approx.

  • Page 25: Starting

    Before starting make sure that no-one is in the engine’s danger area. IC 900 ignition system is used for MAN’s E 2842 LE 302 / E 2842 LE312 gas engine. The electronic ignition system is a high-voltage capacitor ignition system with microprocessor control based on crankshaft revolutions.

  • Page 26: Operation Monitoring System

    Caution: If faults occur, find their cause immediately and have them eliminated in order to prevent more serious damage! If necessary consult MAN’s customer service. The oil pressure and coolant temperature are constantly monitored during operation. The engine is automatically immobilised if the values fall short of or exceed the limits.

  • Page 27: Gas System

    Any deviations from this will impair the power output, the engine efficiency and the exhaust gas emissions. The requirements relating to gas quality can be found in the “MAN Data Sheet − Mini- mum Gas Quality Requirement for MAN Gas Engines”.

  • Page 28: Maintenance And Care

    Maintenance and care Lubrication system Ensure outmost cleanliness when handling fuels, lubricants and coolants. Caution: Use only approved fuels, lubricants etc. (see brochure “Fuels, lubricants etc.”). Otherwise the manufacturer’s warranty will become null and void. Engine oil change Danger: The oil is hot- risk of scalding. Do not touch the oil drain plug with bare fingers.
  • Page 29 Maintenance and care Refilling with oil Caution: Do not add so much engine oil that the oil level rises above the max. marking on the dipstick. Overfilling will result in damage to the engine. Refill with fresh engine oil at the oil filler neck (arrow).1.
  • Page 30 Maintenance and care Changing oil filter However, oil filter cartridges must be changed at every oil change. Caution: Used oil and oil filters are classed as dangerous waste. Observe safety regulations to prevent dam- age to the environment. Renewal of filter cartridges Danger: Oil filter can and oil filter are filled with hot oil.

  • Page 31: Cooling System

    Danger: Draining hot coolant involves a risk of scalding. For a suitable protective agent see “Approved fuels, coolants and lubricants in accordance with MAN 324 and 248”. Draining the cooling system Caution: Drain coolant into a suitable con- tainer and dispose of it in accord- ance with regulations.
  • Page 32 Maintenance and care Fill / bleed the cooling system (only when engine has cooled down) Fill the cooling system of the engine with a mixture of drinkable tap water and anti-freeze agent on ethylene glycole basis or anti-corrosion agent. Caution: Use only approved fuels, lubricants etc.

  • Page 33: Temporary Decommissioning Of Engines

    Maintenance and care Temporary decommissioning of engines Temporary anti-corrosion protection according to MAN works norm M 3069 is required for engines which are to be put out of service for fairly long periods. The works norm can be obtained from our After-Sales Service department Nuremberg...

  • Page 34: Technical Data

    Technical data Model E 2842 LE 302 Design V-form, 90° Cycle 4-stroke Otto engine charged with intercooling Number of cylinders Bore 128 mm Stroke 142 mm Swept volume 21930 cm Compression ratio 10 : 1 Rating < TA Luft 336 kW at 1500 rpm...
  • Page 35 Technical data Engine lubrication Force feed Oil pressure during operation (depending must be monitored by oil pressure moni- on oil temperature, oil viscosity class and tors gauges engine rpm) Oil filter Full-flow filter with 2 paper filter car- tridges. Oil capacity in oil sump (litres) min.
  • Page 36 Technical data Model E 2842 LE 312 Design V-form, 90° Cycle 4-stroke Otto engine charged with intercooling Number of cylinders Bore 128 mm Stroke 142 mm Swept volume 21930 cm Compression ratio 11 : 1 Rating < TA Luft 400 kW at 1500 rpm 420 kW at 1800 rpm TA-Luft / 2 380 kW at 1500 rpm...
  • Page 37 Technical data Engine lubrication Force feed Oil pressure during operation (depending must be monitored by oil pressure moni- on oil temperature, oil viscosity class and tors gauges engine rpm) Oil filter Full-flow filter with 2 paper filter car- tridges. Oil capacity in oil sump (litres) min.

  • Page 38: Maintenance Plan For Operation With Natural Gas

    Maintenance plan for operation with natural gas E 2842 LE 312 Interval by hours Service Maintenance service of operation of operation completed completed at 1500 rpm Stamp / signature 20−50 or after commissioning and R2, R3 1800 2700 3600 4500 5400 6300 7200...
  • Page 39 Maintenance plan for operation with natural gas E 2842 LE 312 Interval by hours Service Maintenance service of operation of operation completed completed at 1500 rpm Stamp / signature 27000 27900 28800 29700 30000 30600 31500 32400 33300 34200 35100 36000 36900 37800...
  • Page 40 *) The engine oil change intervals must be determined on the basis of regular oil analy- ses depending on the conditions of operation and the engine oil used in accordance with MAN works standard M 3271-2. − The oil analysis must be carried out after the first 600 hours of operation...

  • Page 41: Maintenance Plan For Operation With Biological Gas For 60% Ch 4 , 40% Co 2

    Maintenance plan for operation with biological gas for 60% CH , 40% CO − E 2842 LE 312 Interval by hours Service Maintenance service of operation of operation completed completed at 1500 rpm Stamp / signature 20−50 or after commissioning and R2, R3 1200 1600...
  • Page 42 Maintenance plan for operation with biological gas for 60% CH , 40% CO − E 2842 LE 312 Interval by hours Service Maintenance service of operation of operation completed completed at 1500 rpm Stamp / signature 12800 13200 13600 14000 14400 14800 15000...
  • Page 43 Maintenance plan for operation with biological gas for 60% CH , 40% CO − E 2842 LE 312 Interval by hours Service Maintenance service of operation of operation completed completed at 1500 rpm Stamp / signature 27600 28000 28400 28800 29200 29600 30000...
  • Page 44 Maintenance plan for operation with biological gas for 60% CH , 40% CO − E 2842 LE 312 Interval by hours Service Maintenance service of operation of operation completed completed at 1500 rpm Stamp / signature 42800 43200 43600 44000 44400 44800 45000...
  • Page 45 Maintenance plan for operation with biological gas for 60% CH , 40% CO − E 2842 LE 312 Interval by hours Service Maintenance service of operation of operation completed completed at 1500 rpm Stamp / signature 57600 58000 58400 58800 59200 59600 60000...
  • Page 46 D Check intake vacuum R3 D Overhaul engine generally *) The engine oil change intervals must be determined in accordance with MAN works standard M 3271−2 on the basis of regular oil analyses depending on the conditions of operation and the engine oil used.
  • Page 47 Notes ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................

  • Page 48: Index

    Index Air filter ........Lubrication system ....74–76 Changing oil filter .

This manual is also suitable for:

E 2842 le 312

Table of Contents