Man D 2868 Maintenance Schedule
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Man D 2868 Maintenance Schedule

Marine diesel engines v8/v12 light duty
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MAN Marine Diesel Engines
V8 / V12
Light Duty
51.99597-8044
"Translation of the original instructions"

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Summary of Contents for Man D 2868

  • Page 1 Maintenance Schedule MAN Marine Diesel Engines V8 / V12 Light Duty 51.99597-8044 “Translation of the original instructions”...
  • Page 2 Subject to technical alterations in the interests of further development. Reprinting, copying or translation, even of extracts, is not allowed without the written approval of MAN Truck & Bus AG. All rights under the copyright law are strictly reserved by MAN. © 2013 MAN Engines A Division of MAN Truck &...
  • Page 3 6. Date of commissioning: 7. Engine number rpm (important note overleaf) Starboard engine: Engine number rpm (important note overleaf) Port engine: 9. Name of MAN agent, Date, Signature: 10. Boat details 11. Boat type: 12. Boat name: 13. Boat number, Year of construction:...
  • Page 5 Maintenance operations are to be performed as per the maintenance schedule on page 7 after a certain number of operating hours by a MAN authorised workshop. 1.2 Important information Important information is necessary to operate and maintain the MAN propulsion system. For this reason the following publications must always be at hand: S Operating Instructions...
  • Page 6 Every maintenance operation is recorded in the “Maintenance Record" section of this book (either accord­ ing to the operating hours or the annual intervals). At each service inspection, the MAN authorised workshop is to confirm the correct performance of the work according to the maintenance schedule with a stamp and a signature.
  • Page 7 No liability for engine damage if non-approved spare parts are used. Therefore: S Use only genuine MAN spare parts. MAN will accept no responsibility for damage resulting from the installation of other parts from external sources. S Exchange worn seals.
  • Page 8 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. General Notes on Maintenance Work 3.5 When checking for leaks of oil, coolant and fuel S Carry out visual check of engine exterior (crankcase, cylinder heads etc.) for emergence of oil.
  • Page 9 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Schedule Maintenance Schedule - Light Duty The maintenance schedule 4.1 consists of the basic maintenance operations: S M1 every 400 operating hours S M2 every 800 operating hours S M3 every 1200 operating hours The additional maintenance operations M4 are to be performed dependent on the running hours.
  • Page 10 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance and TBO Schedule 4.2 Maintenance operation according to time intervals Scope of maintenance operations for Light Duty (LD) According to time intervals Daily inspection Daily Yearly After every 4 years For Scope of maintenance operations see page 9.
  • Page 11 2) Fully loaded means: water tank and fuel tank are filled, all ship equipment including life boats. The above mentioned maintenance operations M1 to M3 are to be performed when the corresponding number of operating hours has been reached or once per year (see page 7) by a MAN authorised work­ shop.
  • Page 12 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance and TBO Schedule Additional Maintenance Maintaining charge air and cooling system S Visually inspect turbochargers and replace if neccessary S Clean charge air cooler tube cluster, perform pressure test if neccessary...
  • Page 13 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record Maintenance Record Maintenance Record...
  • Page 14 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record Maintenance Record...
  • Page 15 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 16 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 1200 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 17 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 2000 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 18 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 2800 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 19 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 3600 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 20 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 4400 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 21 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 5200 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 22 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 6000 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 23 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 6800 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 24 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 7600 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 25 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 8400 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 26 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 9200 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 27 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 10000 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 28 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 10800 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 29 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 11600 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 30 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 12400 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 31 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 13200 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 32 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 14000 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 33 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 14800 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 34 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 15600 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 35 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 16400 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 36 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 17200 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 37 MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4.. Maintenance Record 18000 Location Performed at operating hours Invoice number Product name of engine oil / viscosity class Max. engine speed as tested (starboard engine) Max. engine speed as tested (Port engine)
  • Page 40 MAN Truck & Bus AG Vogelweiherstraße 33 90441 Nürnberg Germany A member of the MAN Group Printed in Germany 51.99597-8044...

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