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Sase PDG 8000 Manual

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  • Page 5: Table Of Contents

    Table of Contents Safety Instructions ........... Introduction ........... Transportation ........... Storage ........... Setup and Operation ........... Changing of Diamonds ........... Determining Diamond Selection........Plastics & Water System..........10-11 Testing Stage ........... 12-13 Motor On Drum ........... 14-15 Frame without Drum ...........
  • Page 6 List of Fault or Alarm Indicators........64-67 Certificate of Declaration and Conformity......

  • Page 7: Safety Instructions

    Should the user fail to comply with these, SASE Company Inc or its representatives are free from all liability both directly and indirectly. Read through these operating instructions and make sure that you understand the contents before starting to use the machine.
  • Page 8 Safety Instructions Check that the cord and extension cord are intact and in good condi- tion. Never use the machine if the cord is damaged, hand it in to an WARNING HIGH VOLTAGE! authorized service workshop for repair. Does not use a rolled up extension cord. Inspection and/or maintenance should be carried out Electrical cords must not exceed 200ft in length.

  • Page 9: Introduction

    As with all electronic equipment, the drives are sensitive to excessive vibration, rough treatment and high levels of dust. Much care and atten- tion has been given by SASE to ensure maximal protection is given to the drive. Note the shock absorbing mounting system used to mount the steel cabinet on the machine chassis/frame.
  • Page 10 P l a n e t a r y h e a d a n d g r i n d i n g h e a d s a r e s e t t o t u r n i n o p p o s i t e d i r e c t i o n s o f e a c h o t h e r .
  • Page 11 t o s t a r t ma c h i n e...

  • Page 12: Setup And Operation

    Once both a speed and direction have been nominated, switch on dust extraction or vacuum device. IMPORTANT! It is highly recommended to use a SASE BULL 1250 Industrial Vacuum system for complete dust control.  ...

  • Page 13: Changing Of Diamonds

    Changing of Diamonds Different applications often require different selections of diamond tooling. There will be many occasions when the grinding discs need to be changed. Following is a guide for this procedure. Preparation Press the Stop button and engage the Emergency Stop button. As an extra precaution, unplug power cord to prevent unintentional starting of the machine while changing disc, which could result in serious injury.

  • Page 14: Determining Diamond Selection

    Determining Diamond Selection Diamond Background Diamond abrasives usually consist of 2 components: Diamond powder (also known as diamond crystals or grit). By chang- ing the size of the diamond powder or grit, we can change how coarse or fi ne the scratches will be that are left behind from the grinding process.

  • Page 16: Plastics & Water System

    6 / 7 to the frame here TOP VIEW SIDE VIEW Number 8 is inserted into the plastic half shells, creating threaded holes to attach numbers 9 and 10 PDG 8000 Plastics & Water System SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 17 PDG.20283.00 HOOK, RING NB.47.120 RIVET, BLIND 1/8 DIA 0.313 L PDG.80081.00 DECAL SET, PDG 8000 PDG.20270.00 TRIM, FLEXIBLE 3/16" X 5/8" 3 ft Machines after serial number MMYY0350 incorporate "Roto-Molded" Plastic shells, previous versions used Fiber-Glass "Plastic" shells. If you are upgrading to Roto-Molded You will need every part on this page except #14 and only 1 #10...

  • Page 18: Testing Stage

    PDG 8000 Back View Testing Stage SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 19 Testing Stage Item No. Part No. Description Quantity See Page 7 Frame with-out Drum Assembly See Page 5 Motor On Drum Assembly NB.10.121 Modified * 1-8x4 Hex Head Cap Screw PDG.80085.00 Weight Rack PDG.80087.00 Weight Rack Cover NB.11.109 M6-1.0x12 Hex Flanged Head Cap Screw VAC.HS3.00050 3 inch Hose, Black VAC.10095...

  • Page 20: Motor On Drum

    PDG 8000 Motor On Drum DETAIL A SCALE 1 : 6 SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 21 Motor on Drum Item No. Part No. Description Quantity PDG.80066.00 SHROUD, MOLDED VACUUM PDG.20249.00 RUBBER, EPDM GASKET NB.11.108 SCREW, FLANGED HEX HEAD CAP M6 -1.0 X 16 PDG.80071.25 GASKET, MOTOR PDG.80107.00 SPACER, MOTOR FOR COUPLING DESIGN PDG8K HOL.U11899 MOTOR, 780 230-460V 15KW 50-60HZ SIEMENS(7/8 included) HOL.U11970 Fan-Cover, MOTOR, 780 230-460V 15KW 50-60HZ SIEMENS(Part of 6) HOL.900016...

  • Page 22: Frame Without Drum

    3h / 3l 4 4 4 4 PDG 8000 Frame without Drum SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 23 Frame W/O Drum Item No. Part No. Description Qty. See Page 9 Handle Assembly See Page 11 Basic Frame Assembly PDG.80198.00 20HP 380-460V 50-60Hz Drive PDG.80196.00 20HP 230V 50-60Hz Drive NB.13.116 M6-1.0x20 Socket Flat Head Cap Screw NB.10.150 M6x150 Hex Head Bolt NB.20.132 M6 Nyloc Nut PDG.20242.00...

  • Page 24: Handle Assembly

    TITLE: Handle Assembly SCALE: 1:6 WEIGHT: 18.6kg SHEET 1 OF 1...
  • Page 25 Handle Assembly Item No. Part No. Description Qty. PDG.20225.00 STEM, HANDLE NB.30.126 WASHER, BELLEVILLE DISC 1.25 X .531 X .062 PDG.20229.00 ACTUATOR, STEM LOCK PDG.20228.00 LOCK, HANDLE STEM PDG.20230.00 COVER, HANDLE STEM NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC NB.30.111 WASHER, FLAT M8 ZINC NB.70.110...

  • Page 26: Basic Frame

    PDG 8000 Basic Frame SCALE: 1:9 WEIGHT:lb SHEET 1 OF 1...
  • Page 27 Basic Frame Item No. Part No. Description Qty. PDG.80084.00 Steel Frame, Skeletal PDG.80062.00 Metaxentric NB.10.123 Wheel Bolt, M24-3x250 Modified PDG.20255.01 Wheel Bushing, Metric PDG.80068.00 12" Blickle Wheel NB.20.151 Wheel Nut PDG.80090.00 Handle Pivot PDG.80106.00 Handle Pivot, Washer PDG.80088.00 R. Retainer PDG.80089.00 L.

  • Page 28: Step View

    PDG 8000 Step View SCALE: 1:20 WEIGHT: SHEET 1 OF 1...
  • Page 29 Step View Item No. Part No. Description Qty. PDG.80058.00 Step NB.15.250 Step Bolt, M12x16 Socket Head Shoulder Bolt PDG.20237.00 Strut Pin PDG.20236.00 Gas Strut PDG.20235.25 Step Stop NB.50.129 Cotter Pin, Step Stop PDG.20235.20 Step Stop Sleave...

  • Page 30: Complete Drum

    PDG 8000 Complete Drum SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 31 Complete Drum Item No. Part No. Description Qty. See Page 21 Bottom Plate Assembled PDG.80039.00 PK21 Main Belt PDG.80040.00 PK6 PTO Belt See Page 23 Top Plate Assembled NB.12.219 M8-1.25x25 Socket Head Cap Screw PDG.80041.00 PK10 Top Belt PDG.80044.00 Main Belt Dust Shroud NB.10.200 M6-1.0x12 Hex Head Cap Screw PDG.20287.00...

  • Page 32: Bottom Drum Assembly Level I

    6 6 6 6 PDG 8000 Bottom Drum Assembly Level I SCALE: 1:8 WEIGHT: 101.4kg SHEET 3 OF 3...
  • Page 33 Bottom Drum Assembly Level I Item No. Part No. Description Quantity PDG.80027.00 Bottom Drum Plate PDG.80019.00 Main Tensioner React Post PDG.80025.00 Inner Stancion PDG.80026.00 Perimeter Stancion NB.50.147 M3x16 Spiral Pin NB.12.219 M8-1.25x25 Socket Head Cap Screw V. 7...

  • Page 34: Bottom Drum Assembly Level

    8 8 8 PDG 8000 Bottom Drum Assembly Level II SCALE: 1:8 WEIGHT: 101.4kg SHEET 2 OF 3...
  • Page 35 Bottom Drum II Assembly Item No. Part No. Description Qty. See Page 17 Bottom Drum I Assemnbled PDG.8A005.00 Main Belt Tensioner Assembled PDG.8A006.00 Main Belt Idler Assembled NB.18.140 M16-2.0x16 Set Screw PDG.8A007.00 Main Spindle Assembled NB.12.213 M8-1.25x16 Socket Head Cap Screw NB.12.108 M6-1.0x12 Socket Head Cap Screw NB.12.111...

  • Page 36: Bottom Drum Assembly Level

    DETAIL A SCALE 1 : 4 PDG 8000 Bottom Drum Assembly Level III SCALE: 1:8 WEIGHT: 101.4kg SHEET 1 OF 3...
  • Page 37 Bottom Drum III Assembly Item No. Part No. Description Qty. PDG.80008.00 Idler Reinforcing Link PDG.20208.00 Tensioner Control Bar PDG.20207.00 Main Belt Tensioner Rod NB.20.120 Tensioner Nut NB.15.251 M12x60 Shoulder Bolt, Socket Head PDG.8A009.00 PTO Assembled PDG.8A008.00 Planetary Assembled PDG.20254.00 Tension Spring NB.10.230 M8-1.25x30 Socket Head NB.30.134...

  • Page 38: Top Plate Assembly

    PDG 8000 Top Plate Assembly SCALE: 1:6 WEIGHT: 48.9kg SHEET 1 OF 1...
  • Page 39 Top Plate Assembly Item No. Part No. Description Qty. PDG.80028.00 Top Drum Plate PDG.2A001.00 PTO Tensioner Assembled PDG.8A004.00 Top Tensioner Assembled PDG.8A003.00 Top Belt Idler Assembled NB.12.252 M12-1.75x30 Socket Head Cap Screw NB.12.108 M6-1.0x12 Socket Head Cap Screw NB.13.218 M8-1.25x20 Socket Flat Head Cap Screw PDG.8A002.00 Intermediate Sheave Assembled PDG.8A001.00...
  • Page 40 PDG 8000 Drum Sheave SCALE: 1:10 WEIGHT: SHEET 1 OF 1...

  • Page 41: Drum Sheave Assembly

    Drum Sheave Assembly Item No. Part No. Description Qty. PDG.80029.50 Drum Sheave PDG.20250.00 Bearing NB.40.133 Outter Retaining Ring PDG.80032.50 Drum Sheave Spindle NB.40.131 Inner Retaining Ring PDG.8A001.00 Drum Sheave Assembled...

  • Page 42: Intermediate Sheave Assembly

    PDG 8000 Intermediate Sheave SCALE: 1:10 WEIGHT: 6.11kg SCALE: 1:10 WEIGHT: 6.11kg SHEET 1 OF 1 SHEET 1 OF 1...
  • Page 43 Intermediate Assembly Item No. Part No. Description Qty. PDG.80033.00 Intermediate Axle NB.20.107 M12 Lug Nuts PDG.80034.00 Intermediate Sheave PDG.20201.00 PDG.20209.00 PTO Hub Spacer NB.20.108 M20x2.5 Hex Flanged Nut PDG.8A0002.00 Intermediate Assembled...

  • Page 44: Pto Tensioner Assembly

    TITLE: PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF 1...
  • Page 45 PTO Tensioner Assembly Item No. Part No. Description Quantity PDG.20203.00 PTO Tensioner Clamp PDG.20204.00 PTO Tensioner Plate PDG.20220.00 Bearing 3204-2RS PDG.20212.00 PTO Tension Idler PDG.20211.00 PTO Tension Idler Spacer PDG.20214.00 Modifed M20-2.5x55 Hex Head Screw* NB.20.110 M20x2.5 Jam Nut PDG.2A001.00 PTO Tensioner Sub-Assembly V.

  • Page 46: Top Belt Idler Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: 1.1kg SHEET 1 OF 1...
  • Page 47 Top Belt Idler Assembly Item No. Part No. Description Quantity PDG.80038.00 Top Belt Idler Base PDG.80037.00 Top Belt Idler PDG.20220.00 Bearing 3204-2RS PDG.20215.00 M30 O-Ring PDG.80078.00 M20-2.5x46.8 Socket Head Screw PDG.8A003.00 Top Belt Idler Sub-Assembly V. 7...

  • Page 48: Top Tensioner Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Tensioner Assembly SCALE: 1:3 WEIGHT: 1.93kg SHEET 1 OF 1...
  • Page 49 Top Tensioner Assembly Item No. Part No. Description Quantity PDG.20210.00 Top Belt Tension Idler Spacer PDG.80035.00 Top Belt Tension Idler PDG.20220.00 Bearing 3204-2RS NB.13.116 M6-1.0x20 Socket Flat Head Cap Screw PDG.20206.50 Top Belt Tensioner Clamp PDG.20205.50 Top Belt Tensioner Plate PDG.20215.00 M30 O-Ring NB.12.263...

  • Page 50: Belt Tightener

    PDG 8000 Main Belt Tightener SCALE: 1:5 WEIGHT: 5.89Kg SHEET 1 OF 1...
  • Page 51 Main Belt Tightener Assembly Item No. Part No. Description Qty. PDG.80014.00 Main Belt Tensioner Pivot PDG.80012.00 Lower Tensioner Arm PDG.80015.00 Main Tensioner Stancion Heavy PDG.80016.00 Main Tensioner Stancion Spacer PDG.80021.00 Main Tensioner Stancion Spindle PDG.80022.00 Lower Tensioner Spindle Spacer PDG.80023.00 Upper Tensioner Spindle Spacer PDG.20219.00 Bearing 63008-2RS...

  • Page 52: Main Belt Idler

    PDG 8000 Main Belt Idler SCALE: 1:3 WEIGHT: 2.27kg SHEET 1 OF 1...
  • Page 53 Main Belt Idler Item No. Part No. Description Quantity PDG.80011.00 Main Belt Idler Spindle PDG.80010.00 Main Belt Idler PDG.20219.00 Bearing 63008-2RS PDG.80009.00 Idler Bearing Retainer NB.50.143 Hardened Pin M8x26 PDG.8A006.00 Main Belt Idler Sub-Assembly V. 7...

  • Page 54: Main Belt Spindle

    PDG 8000 Main Spindle SCALE: 1:3 WEIGHT: 6.14kg SHEET 1 OF 1...
  • Page 55 V. 7...

  • Page 56: Planetary Assembly

    PDG 8000 Planetary Assembly SCALE: 1:10 WEIGHT: 5.14kg SHEET 1 OF 1...
  • Page 57 Planetary Assembly Item No. Part No. Description Qty. PDG.80001.00 Planetary Sheave PDG.20200.00 Planetary Axle NB.50.143 M8x26 Hardened Pin NB.20.107 M12 Lug Nuts NB.20.108 M20x2.5 Hex Flanged Nut PDG.20201.00 PDG.8A008.00 Planetary Assembled...

  • Page 58: Pto Assembly

    PDG 8000 Power Take Off (PTO) SCALE: 1:4 WEIGHT: 6.88kg SHEET 1 OF 1...
  • Page 59 Power Take Off (PTO) Item No. Part No. Description Qty. PDG.20201.00 PDG.80007.00 PTO Hub Sheave NB.20.107 M12 Lug Nuts PDG.20202.00 PTO Axle NB.20.108 M20x2.5 Hex Flanged Nut PDG.80006.00 PTO Drive Sheave NB.12.111 M6-1.0x16 Socket Head Cap Screw PDG.8A009.00 PTO Assembled...

  • Page 60: Flex Head

    PDG 8000 Flex Head SCALE: 1:5 WEIGHT: 3.81 SHEET 1 OF 1...
  • Page 61 Flex Head Item No. Part No. Description Qty. PDG.20103.00 Suspension Yoke PDG.20100.50 Driving Plate, Revised PDG.20101.25 QM Driven Plate PDG.20102.01 Center Element PDG.20109.00 Yoke Bushing PDG.20106.25 Spring Post NB.13.216 M8x16 Countersunk Socket Head NB.13.218 M8x20 Countersunk Socket Head PDG.20104.25 Spin Lock Assembly PDG.20106.51 Hard Spring, White/Red (8k) NB.40.113...

  • Page 62: Tooling

    Top View DETAIL A Bottom View 3 3 3 Side View Exploded PDG 8000 Tooling Plate Important: DETAIL B Number 2 must be installed correctly. SCALE: 1:5 WEIGHT: SHEET 1 OF 1...
  • Page 63 Tooling Plate Item No. Part No. Description Qty. PDG.80076.50 Tooling Plate QM HOL.904132 Quick Change Adapter NB.13.118 M6-1.0x12 Socket Head V. 7...
  • Page 64 Filter Maintenance: 100 Hours 3 3 3 2 2 2 PDG 8000 Door Not Shown Control Box SCALE: 1:5 WEIGHT: 19.72kg SHEET 1 OF 1...

  • Page 65: Inverter

    Inverter Item No. Part No. Description Quantity PDG.20341.00 PDG.20342.00 Holder, Fuse PDG.20342.01 Fuse PDG.20343.00 Low Volt Power Supply PDG.20343.01 High Volt Power Supply PDG.20344.00 Terminal, Connection DR1.5/4 PDG.20345.00 Terminal, Block M10/10P PDG.20346.00 Terminal, M35/16P PDG.80202.00 Drive Only, Mitsubishi Inverter/ 230V PDG.80202.50 Drive Only, Mitsubishi Inverter/ 380V or 460V PDG.20239.00...
  • Page 66 PDG 8000 Operator Interface SCALE: 1:2 WEIGHT: 1.22kg SHEET 1 OF 1...

  • Page 67: Operator Control Panel

    Operator Control Panel Item No. Part No. Description Quantity PDG.20318.00 Enclosure, Box PDG.20320.50 Panel, No GOTT Face (No part number) PDG.20317.00 12-Pin Male Connector PDG.20326.00 Emergency Stop PDG.20321.00 Potentiometer, Base PDG.20321.50 Potentiometer, Knob PDG.20323.00 Green Push, Button PDG.20322.00 Orange Push, Button PDG.20324.00 Red Push, Button V.
  • Page 70    ...
  • Page 71 Display Screen Error Code Index FAULT CODE DRIVE DISPLAY DERSCRIPTION No fault E.OC1 Overcurrent trip during acceleration E.OC2 Overcurrent trip during constant speed E.OC3 Overcurrent trip during deceleration or stop E.OV1 Regenerative overvoltage trip during acceleration E.OV2 Regenerative overvoltage trip during constant speed E.OV3 Regenerative overvoltage trip during deceleration or stop E.THT...
  • Page 72 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration  Screws worked loose on the grinding disc. ...
  • Page 73   Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Motor does not Missed phase Check the main power supply switch on  and switch on again Replace Defective component ...
  • Page 74 (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.
  • Page 75 SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...
  • Page 76 PDG 8000 380 volt 50/60 HZ three phase 8464.20.0120 PDG 8000 460 volt 50/60 HZ three phase 8464.20.0120 SASE Company hereby certifies that the above listed Planetary Diamond Grinders are classified within the following EU directives of conformity for CE markings:...

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