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Sase PDG 6000 Manual

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Version: 5.2
Machines: 1300-1500
5/10/2016

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  • Page 1 Version: 5.2 Machines: 1300-1500 5/10/2016...

  • Page 5: Table Of Contents

    Table of Contents Cover Letter from Owner Table of Contents Introduction Diamond Tooling Changing Diamonds Personal Safety Diamond Tooling Quick Reference Motor On Drum 12-13 Plastics & Water System 14-15 Inverter & Vac. System 16-17 Handle Assembly 18-19 Basic Frame 20-21 Step View 22-23...

  • Page 6: Cover

    Set-Up Position the grinder in the working area. Make sure there are diamonds The SASE PDG 6000 planetary diamond grinders are designed for wet or dry underneath the machine, and that the head locks are tight. grinding of marble, terrazzo, granite and concrete. Their applications range from rough grinding through to a polished finish.

  • Page 7: Diamond Tooling

    Determining Diamond Selection Following is a guide for this procedure. Preparation Diamond Background s an Press the Stop button and engage the Emergency Stop button. A Diamond abrasives usually consist of 2 components: extra precaution, you can unplug the power cord. ...

  • Page 8: Personal Safety

     Never use a machine that has been modified in any way from its original specification. Should the user fail to comply with these, SASE Company Inc or its representatives are free from all liability both directly and indirectly. ...
  • Page 9 WARNING HIGH VOLTAGE! treatment and high levels of dust. Much care and attention has been given by SASE to ensure maximum protection is given to the drive. When transporting, it is important to ensure the machinery is properly secured at all times to eliminate “bouncing”.

  • Page 12: Motor On Drum

    Take Note: The PDG6000 can not be built like this yet. The drum and frame must be joined before the motor can be lowered into place. PDG 6000 Motor on Drum SCALE: 1:1 WEIGHT: SHEET 2 OF 2...
  • Page 13 Motor on Drum Item No. Part No. Description Qty. NB.12.266 SCREW, SOCKET HEAD CAP M14-2.0 X 40 ZINC HOL.U11898 MOTOR, 535 230-460V 10KW 50-60HZ NB.60.108 LUG, TERMINAL 8 AWG #10 STUD NB.70.108 KEY, PARALLEL PDG.60063.00 COUPLER, CJ28/38 LOVEJOY PDG.60064.00 SPIDER, CJ28/38 GEAR PDG.60077.01 SPACER, MOTOR PDG.60048.25...

  • Page 14: Plastics & Water System

    The Tank Hook Assembly 3 is used to fasten (3/4/5/10/11) fastens 9 to 1 & 2 4 & 5 to 1 & 2 here on each side. 6 is inserted in the two holes in each half shell(1 & 2). 7 is then fastened to 1 & 2 with 8. PDG 6000 Plastics & Water System SCALE: 1:25 WEIGHT: 90.38kg SHEET 1 OF 1...

  • Page 15: Plastics & Water System

    Plastics & Water System Item No. Part No. Description Qty. PDG.60042.00 SHELL, RIGHT HAND PDG.60043.00 SHELL, LEFT HAND NB.40.116 RING, EXTERNAL RETAINING 5/8' 18-8 SS SPIRAL NB.91.101 SPRING, EXTENTION 0.375 X 0.0475 X 2.25 PDG.20282.00 HOOK, SPRING NB.20.140 NUT, SLOT BODIED RIVET M6 PDG.60078.50 COVER, HALF SHELL NB.11.112...

  • Page 16: Inverter & Vac System

    PDG 6000 Inverter & Vac System SCALE1:8 WEIGHT: 69.28kg SHEET 1 OF 1...
  • Page 17 Inverter & Vacuum System Item No. Part No. Description Qty. PDG.60201.00 DRIVE, WITH ENCLOSURE 10HP 460V COMPLETE NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 WVAC.10.113 COUPLER, PLASTIC FEMALE FOR 3" VAC HOSE PART C VAC.10.111 COUPLER, PLASTIC MALE FOR 3" VAC HOSE PART E VAC.10.095 CLAMP, 3"...

  • Page 18: Handle Assembly

    TITLE: Handle Assembly SCALE: 1:6 WEIGHT: 18.6kg SHEET 1 OF 1...

  • Page 19: Handle Assembly

    Handle Assembly Item No. Part No. Description Qty. PDG.20225.00 STEM, HANDLE NB.30.129 WASHER, WAVEY PDG.20229.00 ACTUATOR, STEM LOCK PDG.20228.00 LOCK, HANDLE STEM PDG.20230.00 COVER, HANDLE STEM NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC NB.30.111 WASHER, FLAT M8 ZINC NB.70.110 KEY, PARALLEL M5 X 20 PDG.20227.00...

  • Page 20: Basic Frame

    PDG 6000 Basic Frame SCALE: 1:8 WEIGHT: 69.28kg SHEET 1 OF 1...
  • Page 21 Basic Frame Item No. Part No. Description Qty. See Pages 18-19 Handle Assembled PDG.60044.00 Vertical Frame Member PDG.60040.00 Carriage NB.10.128 M24-3.0x210 Modified Hex Bolt NB.20.151 M24-3.0 Nylock Hex Nut PDG.60049.00 Metaxentric Bushing NB.20.118 M12-1.75 Nylock Hex Nut NB.12.253 M12-1.75x35 Socket Head Cap Screw PDG.20255.01 Axle Bushing PDG.60052.00...

  • Page 22: Step View

    5 & 7 PDG 6000 Step View SCALE: 1:20 WEIGHT: SHEET 1 OF 1...
  • Page 23 Step View Item No. Part No. Description Qty. PDG.60068.00 STEP, TILT ASSIST NB.15.250 SCREW, SOCKET HEAD SHOULDER M12 X 16 ZINCED PDG.20237.00 STUD, BALL GAS STRUT PDG.20236.00 STRUT, GAS (Image shows install backwards) PDG.20235.25 ROD,TILT STEP STOP V2 NB.50.127 PIN, COTTER 0.093" WIRE PDG.20235.20 TUBE, TILT STEP STOP (Covers # 5)

  • Page 24: Complete Drum

    PDG 6000 Complete Drum SCALE: 1:1 WEIGHT: 97.24 SHEET 1 OF 1...
  • Page 25 Complete Drum Item No. Part No. Description Qty. SEE PAGE 30-31 PLATE, BOTTOM DRUM PDG.60056.00 BELT, MAIN PK12 M42 X 2381.4 OC BOTTOM PDG.60057.00 BELT, PTO PK6 M20 X 1043 OC MIDDLE SEE PAGE 32-33 PLATE, TOP DRUM NB.10.219 SCREW, SOCKET LOW HEAD CAP M8-1.25 X 20 ZINC PDG.60058.00 BELT, TOP PK8 M28 X 1122.4 OC PDG.60036.00...

  • Page 26: Bottom Drum Assembly Level I

    PDG 6000 Bottom Drum I SCALE: 1:4 WEIGHT: SHEET 1 OF 1...
  • Page 27 Bottom Drum 1 Item No. Part No. Description Qty. PDG.60023.00 PLATE, BOTTOM PDG.60011.00 STANCION, INNER NB.12.219 SCREW, SOCKET HEAD M8-1.25 X 25 PDG.45017.25 POST, REACTION NB.50.147 PIN, SPIRAL M3x16 PDG.60079.00 ROD, TIGHTENER PDG.60010.00 STANCION, PERIMETER NB.12.117 SCREW, SOCKET HEAD M6-1.0x25 NB.20.137 NUT, JAM M10 NB.20.131...
  • Page 28 PDG 6000 Bottom Drum II SCALE: 1:4 WEIGHT: SHEET 1 OF 1...
  • Page 29 Bottom Drum II Item No. Part No. Description Qty. See Page 30-31 BOTTOM DRUM I PDG.6A006.10 SUBASSEM, MAIN BELT IDLER PDG.6A007.00 SUBASSEM, MAIN BELT SPINDLE PDG.6A005.10 SUBASSEM, BELT TIGHTENER NB.12.116 SCREW, SOCKET HEAD CAP M6 -1.0 X 20 NB.12.111 SCREW, SOCKET HEAD CAP M6-1.0 X 16 NB.12.232 SCREW, SOCKET HEAD M12-1.75 X 20 LOW HEAD...
  • Page 30 PDG 6000 Bottom Drum III SCALE: 1:3 WEIGHT: SHEET 1 OF 1...
  • Page 31 Bottom Drum 3 Item No. Part No. Description Qty. SEE PAGE 29-30 BOTTOM DRUM II PDG.6A008.00 SUBASSEM, PLANETARY PDG.6A008.10 SUBASSEM, PLANETARY, SHORTENED NB.12.249 SCREW, SOCKET HEAD CAP M12-1.75 X 25 12.9 ZINC PDG.6A009.00 SUBASSEM, PTO NB.12.116 SCREW, SOCKET HEAD CAP M6-1.0 X 20 12.9 ZINC Be sure to install the shortened planetary into the hole with a cut-out on either side.

  • Page 32: Top Plate Assembly

    TOP BELT 2 2 2 2 PDG 6000 TOP PLATE SCALE: 1:10 WEIGHT: SHEET 1 OF 1...
  • Page 33 Top Drum Item No. Part No. Description Qty. PDG.60024.00 PLATE, TOP DRUM PDG.6A001.00 SUBASSEM, DRUM SHEAVE NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 PDG.2A001.00 SUBASSEM, PTO TENSIONER NB.12.111 SCREW, SOCKET HEAD CAP M6 -1.0 X 16 ZINC PDG.6A003.00 SUBASSEM,TOP BELT IDLER PDG.6A004.00...

  • Page 34: Drum Sheave Assembly

    PDG 6000 Drum Sheave SCALE: 1:4 WEIGHT: SHEET 2 OF 2...
  • Page 35 Drum Sheave Item No. Part No. Description Qty. NB.12.116 SCREW, SOCKET HEAD CAP M6-1.0 X 20 12.9 ZINC PDG.60032.50 RETAINER, OUTER SUSPENSION DUAL BEARING PDG.60033.50 RETAINER, INNER SUSPENSION BEARING DUAL PDG.20224.00 BEARING, 61818-2RS PDG.60030.00 SPINDLE, STATIONARY DRUM PDG.60035.00 SHEAVE, STATIONARY DRUM PDG.60060.00 SPACER, INNER SUSPENSION BEARING PDG.60059.00...

  • Page 36: Intermediate Sheave Assembly

    PDG 6000 Intermediate Sheave Assembly SCALE: 1:3 WEIGHT: 4.47kg SHEET 1 OF 1...
  • Page 37 Intermediate Sheave Item No. Part No. Description Qty. NB.20.109 JAM NUT, M12-1.5 PDG.60026.00 AXLE, INTERMEDIATE PDG.60025.00 SHEAVE, INTERMEDIATE PDG.20209.00 SPACER, PTO HUB PDG.20201.00 NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.6A002.00 SUBASSEM, INTERMEDIATE SHEAVE...

  • Page 38: Pto Tensioner Assembly

    TITLE: PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF 1...

  • Page 39: Pto Tensioner Assembly

    PTO Tensioner Assembly Item No. Part No. Description Qty. PDG.20203.00 CLAMP, PTO TENSIONER PDG.20204.00 PLATE, PTO TENSIONER PDG.20220.00 BEARING, 3204-2RS PDG.20212.00 IDLER, PTO TENSIONER PDG.20211.00 SPACER, PTO TENSIONER IDLER PDG.20214.00 SCREW, HEX HEAD MODIFIED M20-2.5 X 55 NB.20.110 NUT, JAM M20 - 2.5 PDG.2A001.00 SUBASSEM, PTO TENSIONER...

  • Page 40: Top Belt Idler Assembly

    Install O-Ring before inserting bolt and with a dab of grease PDG 6000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: .70kg SHEET 1 OF 1...
  • Page 41 Top Idler Item No. Part No. Description Quantity PDG.60028.00 IDLER, TOP BELT PDG.20220.00 BEARING, 3204-2RS PDG.60073.00 SCREW, MODIFIED SOCKET HEAD M20-2.5xmodified PDG.60027.00 BASE, TOP BELT IDLER PDG.20215.00 O-RING, M30 PDG.6A003.00 SUBASSEM, TOP BELT IDLER...
  • Page 42 Install O-Ring with a dab of grease & prior to inserting bolt PDG 6000 Top Belt Tensioner SCALE: 1:2 WEIGHT: 1.92Kg SHEET 1 OF 1...

  • Page 43: Top Tensioner Assembly

    Top Tensioner Item No. Part No. Description Quantity PDG.20205.50 PLATE, BELT TENSIONER PDG.20220.00 BEARING 3204-2RS PDG.20206.50 CLAMP, TOP BELT TENSIONER NB.12.263 SCREW, LOW SOCKET HEAD CAP M20-2.5 PDG.60031.00 IDLER, TOP BELT TENSIONER NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 - 1.0 PDG.20215.00 O-RING, M30 PDG.20210.00...

  • Page 44: Belt Tightener

    PDG 6000 Belt Tightener SCALE: 1:10 WEIGHT: 3.36kg SHEET 1 OF 1...
  • Page 45 Belt Tensioner Item No. Part No. Description Qty. PDG.60013.10 ARM, LOWER TENSION PDG.60015.10 STANCION, HEAVY MAIN TENSIONER PDG.60016.00 SPACER, UPPER TENSIONER SPINDLE PDG.60017.00 IDLER, MAIN TENSIONER PDG.60020.00 SPACER, LOWER TENSIONER SPINDLE PDG.60022.00 GRUDGEON, MAIN TENSIONER PDG.60018.10 SPINDLE, MAIN TENSIONER IDLER PDG.60019.00 STANCION, MAIN TENSIONER LIGHT PDG.60014.10...

  • Page 46: Main Belt Idler

    PDG 6000 Main Belt Idler SCALE: 1:2 WEIGHT: 1.39kg SHEET 1 OF 1...

  • Page 47: Main Belt Idler

    Main Idler Item No. Part No. Description Quantity PDG.60008.00 SPINDLE, MAIN BELT IDLER PDG.60007.00 IDLER, MAIN BELT PDG.20221.00 BEARING 6006-2RS PDG.60009.00 RETAINER, IDLER BEARING NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25X25 NB.50.143 PIN, HARDENED M8 X 26 PDG.6A006.00 SUBASSEM, MAIN BELT IDLER...

  • Page 48: Main Belt Spindle

    PDG 6000 Main Spindle SCALE: 1:3 WEIGHT: SHEET 1 OF 1...
  • Page 49 Main Spindle V2 Item No. Part No. Description Qty. PDG.60005.10 SPINDLE, MAIN DRIVE SHEAVE PDG.20216.00 BEARING, 5207-2RS PDG.60004.60 SHEAVE, MAIN DRIVE PDG.60039.60 CAP, MAIN SHEAVE NB.12.090 SCREW, SOCKET HEAD CAP M5 -0.8 X 16 PDG.60005.11 Retainer, Bearing NB.12.222 M8x1.25x65 SHCS PDG.6A007.00 Main Spindle TOOL...

  • Page 50: Planetary Assembly

    PDG 6000 Planetary Assembly SCALE: 1:10 WEIGHT: 4.36kg SHEET 1 OF 1...

  • Page 51: Planetary Assembly

    Planetary Assembly (Short) Item No. Part No. Description Qty. NB.50.143 PIN, HARDENED M8 X 26 PDG.20200.01 AXLE, PLANETARY 40MM (MODIFIED) PDG.20201.00 NB.82.200 SHORTENED STUD PDG.60001.00 SHEAVE, PLANETARY NB.20.109 NUT, JAM M12-1.5 (Lugnuts displayed are for a 'future' revision) NB.20.106 NUT, HEX FLANGE M20-2.5 (MODIFIED) PDG.6A008.10 Planetary Assembled Short NB.50.143...

  • Page 52: Pto Assembly

    PDG 6000 PTO Assembly SCALE: 1:3 WEIGHT: 2.62kg SHEET 1 OF 1...

  • Page 53: Pto Assembly

    PTO Assembly Item No. Part No. Description Qty. PDG.60006.00 PTO Sheave Spindle PDG.60002.00 PTO Hub Sheave PDG.20221.00 Bearing 6006-2RS NB.30.112 M8X35X2.5 Fender Washer NB.12.219 M8-1.25x25 Socket Head Cap Screw PDG.60003.00 PTO Drive Sheave NB.13.116 M6-1.0x20 Socket Flat Head Cap Screw NB.50.143 Hardened Pin M8x26 PDG.6A009.00...

  • Page 54: Flex Head

    PDG 6000 Flex Head SCALE: 1:10 WEIGHT: 3.81 SHEET 1 OF 1...
  • Page 55 PDG 6000 FLEX HEAD Item No. Part No. Description Quantity PDG.20103.00 YOKE, SUSPENSION PDG.20109.00 BUSHING, YOKE PDG.20102.01 ELEMENT, CENTER STUDDED PDG.20100.50 PLATE, DRIVING PDG.20101.01 PLATE, DRIVEN NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20104.25 LOCK, SHAMROCK PLATE ASSEM NB.13.216...

  • Page 56: Tooling

    PDG 6000 Tooling Plate SCALE: 1:2 WEIGHT: SHEET 1 OF 1...

  • Page 57: Tooling

    Tooling Plate Item No. Part No. Description Quantity NB.13.110 SCREW, M4 X 6 FLAT HEAD PHILLIPS S/S PDG.20295.00 MAGNET, 5/8" OD X 1/8" THICK WITH CS HOLE NORTH WHOL.904132 QCS METAL BOND ADAPTERS FOR MAGNET PDG.60071.00 PLATE, TOOLING 6000 /PDG6K NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 12 ZINC...

  • Page 58: Belt Paths

    BELT TENSIONS 100±5 Hz 107±7 Hz 204±8 Hz...
  • Page 60    ...

  • Page 61: Troubleshooting

    Display Screen Error Code Index FAULT CODE DRIVE DISPLAY DERSCRIPTION No fault E.OC1 Overcurrent trip during acceleration E.OC2 Overcurrent trip during constant speed E.OC3 Overcurrent trip during deceleration or stop E.OV1 Regenerative overvoltage trip during acceleration E.OV2 Regenerative overvoltage trip during constant speed E.OV3 Regenerative overvoltage trip during deceleration or stop E.THT...
  • Page 62 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration  Screws worked loose on the grinding disc. ...
  • Page 63   Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Missed phase Motor does not Check the main power supply switch on  and switch on again Replace Defective component ...

  • Page 64: Warranty

    (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.

  • Page 65: Ce Conformity

    SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...

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