Sase PDG 5000 Manual
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Sase PDG 5000 Manual

Planetary diamond grinders
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Version 7.3
Ser. #: 2000 to 3000
Date: 01/01/2018

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Summary of Contents for Sase PDG 5000

  • Page 1 Version 7.3 Ser. #: 2000 to 3000 Date: 01/01/2018...
  • Page 3 SASE is able to provide unsurpassed service and technical support for the contractor. At SASE we engineer and manufacture our own equipment, which allows us to be in control of the quality of the equipment we sell. SASE offers a complete line of concrete preparation and polishing equipment, our newest introduction being our new line of PDG planetary diamond grinders, which Is setting a new standard for the concrete grinding and polishing industry.
  • Page 4 Rev 7...

  • Page 5: Table Of Contents

    Table of Contents Cover Letter From Owner Table of Contents Introduction; Transportation; Storage Safety Instructions Setup and Operation Changing Diamonds Determine Diamond Selection Diamond Tooling Quick Reference Water System 13-14 Vacuum System 15-16 17-18 Frame Complete Motor On Drum 19-20 Handle Stem 21-22 Drum Complete...

  • Page 6: Cover

    As with all electronic equipment, the drives are sensitive to excessive vibration, rough treatment and high levels of dust. Much care and atten- tion has been given by SASE to ensure maximal protection is given to the drive. Note the shock absorbing mounting system used to mount the steel cabinet on the machine chassis/frame.

  • Page 7: Safety Instructions

    Should the user fail to comply with these, SASE Company Inc or its representatives are free from all liability both directly and indirectly. Read through these operating instructions and make sure that you understand the contents before starting to use the machine.
  • Page 8 Safety Instructions Check that the cord and extension cord are intact and in good condi- tion. Never use the machine if the cord is damaged, hand it in to an WARNING HIGH VOLTAGE! authorized service workshop for repair. Does not use a rolled up extension cord. Inspection and/or maintenance should be carried out Electrical cords must not exceed 200ft in length.

  • Page 9: Setup And Operation

    Once both a speed and direction have been nominated, switch on dust extraction or vacuum device. IMPORTANT! It is highly recommended to use a SASE BULL 1250 Industrial Vacuum system for complete dust control. Rev 7...
  • Page 10 Changing of Diamonds Different applications often require different selections of diamond tooling. There will be many occasions when the grinding discs need to be changed. Following is a guide for this procedure. Preparation Press the Stop button and engage the Emergency Stop button. As an extra precaution, unplug power cord to prevent unintentional starting of the machine while changing disc, which could result in serious injury.
  • Page 11 Determining Diamond Selection Diamond Background Diamond abrasives usually consist of 2 components: Diamond powder (also known as diamond crystals or grit). By chang- ing the size of the diamond powder or grit, we can change how coarse or fi ne the scratches will be that are left behind from the grinding process.

  • Page 12: Diamond Tooling Quick Reference

    HALF-SET OF DIAMONDS When the diamonds are set-up as a half-set, they tend to follow the surface of the floor. The half-set diamond configuration should only be used when an emely flat floor finish Is not required. FULL-SET OF DIAMONDS Diamonds that are set-up as a full-set tend not to follow the surface of the floor.
  • Page 14 Back View: Tank attaches to Frame. WEIGHT: SHEET 1 OF 1 SCALE: 1:5/1:2...

  • Page 15: Water System

    Water System Item No. Part No. Description Quantity PDG.45059.00 TANK, WATER PDG.20268.01 ELBOW, BRASS 1/4 NPT MALE X MALE 90 /PDG5000 PDG.20247.00 VALVE, 1/4 BALL PDG.20260.01 FITTING, 1/4 NPT FEMALE X 1/4 BARB PDG.20262.00 TUBING, WATER 3 ft NB.11.112 SCREW, FLANGED HEX HEAD CAP M6-1.0 X 30 PDG.20270.00 TRIM, FLEXIBLE 3/16"...
  • Page 16 SCALE: 1:20 WEIGHT: SHEET 1 OF 1...
  • Page 17 Vacuum Hose Item No. Part No. Description Quantity WVAC.HS2.00000 HOSE, VACUUM 2.0" ID, YELLOW, BY THE FOOT VAC.WCN.2020 MALE CONNECTOR, 2" X 2" CHROME NB.52.101 CLAMP, HOSE, 2.0"...
  • Page 18 SCALE: 1:20 WEIGHT: 29.5Kg SHEET 1 OF 1...
  • Page 19 Frame Assembly Item No. Part No. Description Quantity PDG.45048.03 CARRIAGE, V3 PDG.45077.00 WHEEL PDG.20255.60 BUSHING, WHEEL AXLE NB.10.253 SCREW, HEX M20-2.5 X 160 ZINC /5K NB.20.110 NUT, JAM M20 - 2.5 PDG.50114.00 DRIVE, WITH ENCLOSURE 5 HP NB.11.110 SCREW, FLANGED HEX HEAD M6 -1.0 X 20 PDG.50113.01 CLIP, WEIGHT RETAINER RIGHT HAND PDG.50113.02...
  • Page 20 SCALE: 1:1 WEIGHT: SHEET 1 OF 1...

  • Page 21: Motor On Drum

    Motor on Drum Item No. Part No. Description Quantity PDG.5000.85 DRUM, ASSEMBLED PDG.5000.90 FLEX HEAD, COMPLETE NB.10.218 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 NB.30.212 WASHER, LOCK M8 ZINC PDG.20249.00 RUBBER, EPDM GASKET (No Image) PDG.50060.00 SHROUD, MOLDED VACUUM NB.11.109 SCREW, FLANGED HEX HEAD CAP M6-1.0 X 12 PDG.45110.50...
  • Page 22 Scale: 1:5 SHEET 1 OF 1...
  • Page 23 Handle Assembly Item No. Part No. Description Quantity PDG.50110.50 HANDLE, STEM V4 PDG.45052.52 COVER, STEM LOCK ACTION PDG.45054.50 LOCK, STEM MALE PDG.45071.00 CAP, STEM LEFT NB.12.220 SCREW, SOCKET HEAD CAP M8-1.25 X 120 12.9 NB.30.111 WASHER, FLAT M8 ZINC PDG.45073.00 SPRING, RETURN COMPRESSION M13.75 X 1.25 X 41.5 NB.82.100 STUD, DOUBLE END THREADED M8 -1.25 X 50...
  • Page 24 PDG 5000 Complete Drum SCALE: 1:1 WEIGHT: 61.77kg SHEET 1 OF 1...

  • Page 25: Bottom Drum 1

    Complete Drum Item No. Part No. Description Quantity See Page 22 Bottom Drum Assembled PDG.45042.00 BELT, MAIN PJ18 M1872 See Page 16 Top Plate Assembled NB.12.264 SCREW, SOCKET HEAD CAP M8-1.25 X 85 ZINC PDG.45056.00 BELT, TOP 380PJ10 PDG.20291.00 BUTYL FLEX 5 oz PDG.45041.00 SHROUD, BTM BELT DUST...
  • Page 26 Top Drum SCALE: 1:10 WEIGHT: 17.3kg SHEET 1 OF 1...
  • Page 27 Top Drum Item No. Part No. Description Quantity PDG.50022.00 Top Plate PDG.4A004.00 Steel PTO Assembled PDG.4A003.00 Top Tightener Assembled PDG.45030.00 Top Tightener Actuator PDG.4A002.00 Top Idler Assembled PDG.4A001.00 Drum Sheave Assembled PDG.45058.00 Tightener Clamp NB.12.108 M6-1.0x12 Socket Head Cap Screw PDG.50036.00 Upper Counter Weight Half Moon NB.25.101...
  • Page 28 SCALE: 1:3 WEIGHT: 22 Kg SHEET 1 OF 3 Rev 7...
  • Page 29 Bottom Drum I Item No. Part No. Description Quantity PDG.45021.00 PLATE, BTM DRUM NB.12.108 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC PDG.45016.00 STANCHION, PERIMETER PDG.4A006.00 SUBASSEM, MAIN BELT SPINDLE PDG.45019.00 WEIGHT, BALANCE NB.12.116 SCREW, SOCKET HEAD CAP M6-1.0 X 20 12.9 ZINC NB.50.145 PIN, SPIRAL M3 X 12 PDG.45017.25...
  • Page 30 SCALE: 1:10 WEIGHT: 26 Kg SHEET 1 OF 1...

  • Page 31: Bottom Drum 2

    Bottom Drum II Item No. Part No. Description Quantity PDG.4A007.00 SUBASSEM, MAIN IDLER NB.12.108 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC PDG.4A005.00 SUBASSEM, MAIN TIGHTENER NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 12 PDG.45018.25 ROD, TIGHTENER NB.20.119 NUT, COUPLING M10 -1.5 NB.20.137...
  • Page 32 1 1 1 SCALE: 1:3 WEIGHT: 36 Kg SHEET 3 OF 3 Rev 7...
  • Page 33 Bottom Drum III Item No. Part No. Description Quantity PDG.5A008.00 SUBASSEM, PLANETARY NB.12.111 SCREW, SOCKET HEAD CAP M6 -1.0 X 16 12.9 See Page 20 Bottom Drum II Bottom Drum III Supplemental PDG.5A008.00 Butyl Flex is added on the flat face where bolts enter, through the bottom drum. NB.12.111 LocTite 263...
  • Page 34 SCALE: 1:4 WEIGHT: 9.5kg SHEET 1 OF 1 Rev 7...

  • Page 35: Drum Sheave

    Drum Sheave Item No. Part No. Description Quantity PDG.45032.00 SHEAVE, STATIONARY DRUM NB.11.110 SCREW, FLANGED HEX HEAD M6 -1.0 X 20 NON PDG.45033.00 SPACER, OUTER STAT SHEAVE PDG.45034.00 SPACER, INNER STAT SHEAVE PDG.20224.00 BEARING, 61818-2RS PDG.45031.00 SPINDLE, MAIN DRUM SHEAVE PDG.4A001.00 SUBASSEM, DRUM SHEAVE Drum Sheave Supplemental...
  • Page 36 SCALE: 2:3 WEIGHT: .212kg SHEET 1 OF 1 Rev 6 Rev 7...

  • Page 37: Top Idler

    Top Idler Item No. Part No. Description Quantity PDG.45029.00 SPINDLE, TOP IDLER PDG.45027.00 CAP, BEARING NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20278.00 BEARING, 6004-2RS PDG.20280.00 BEARING, 63004-2RSJ NB.50.145 PIN, SPIRAL M3 X 12 PDG.45104.00 SHEAVE, TOP TIGHTENER PDG.4A002.00 SUBASSEM, TOP IDLER Top Idler Supplemental...
  • Page 38 Note: There is no amount of pin or screw showing on the bottom in this side view. The bottom must be truely flat. SCALE: 1:2 WEIGHT: .39kg SHEET 1 OF 1 Rev 7...
  • Page 39 Top Tightener Item No. Part No. Description Quantity PDG.45026.00 GEAR, TOP TIGHTENER PDG.45028.00 SPINDLE, TOP TIGHTENER PDG.45027.00 CAP, BEARING PDG.20280.00 BEARING, 63004-2RSJ NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20278.00 BEARING, 6004-2RS NB.50.145 PIN, SPIRAL M3 X 12 SHEAVE, TOP TIGHTENER PDG.45104.00 PDG.4A003.00...
  • Page 40 SCALE: 1:5 WEIGHT: 4.0kg SHEET 1 OF 1...
  • Page 41 Power Take Off (PTO) Item No. Part No. Description Quantity PDG.45003.00 HOUSE, PLANETARY BEARING PDG.20248.00 BEARING, 513071-2RS NB.40.123 RING, INTERNAL RETAINING M60 PDG.50004.00 RETAINER, SHEAVE STEEL PDG.50023.00 SHEAVE, PTO STEEL PDG.45025.00 AXLE, PTO NB.13.222 SCREW, FLAT HEAD SOCKET M8 -1.25 X 25 ZINC PDG.4A004.00 SUBASSEM, PTO Power Take Off (PTO)
  • Page 42 SCALE: 1:4 WEIGHT: SHEET 2 OF 2...
  • Page 43 Main Tightener Item No. Part No. Description Quantity PDG.45010.00 PLATE, BTM TIGHTENER PDG.45013.00 STANCION, TIGHTENER PDG.45015.00 SPACER, BEARING PDG.45014.00 SPINDLE, TIGHTENER BEARING PDG.20248.00 BEARING, 513071-2RS NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 PDG.45011.00 PLATE, TOP TIGHTENER PDG.45012.00 POST, TIGHTENER PIVOT PDG.45020.25 GRUDEGEON, TENSIONER...
  • Page 44 SCALE: 1:4 WEIGHT: 1.59kg SHEET 2 OF 2...
  • Page 45 Main Belt Drive Item No. Part No. Description Quantity NB.30.122 WASHER, SPRING M30.5 X 46.5 X 6 PDG.45008.00 SPINDLE, MAIN DRIVE PDG.20220.00 BEARING, 3204-2RS PDG.45007.00 SHEAVE, MAIN DRIVE NB.40.104 RING, EXTERNAL RETAINING M20 PDG.45009.00 COUPLER, DRIVEN MOTOR NB.12.090 SCREW, SOCKET HEAD CAP M5 -0.8 X 16 PDG.4A006.00 SUBASSEM, MAIN BELT SPINDLE Main Belt Drive Supplemental...
  • Page 46 SCALE: 1:2 WEIGHT: 1.25kg SHEET 1 OF 1 Rev 7...

  • Page 47: Main Idler

    Main Idler Item No. Part No. Description Quantity PDG.45005.00 SPINDLE, MAIN IDLER PDG.20248.00 BEARING, 513071-2RS PDG.45006.00 RETAINER, IDLER BEARING NB.13.119 SCREW, FLAT HEAD SOCKET CAP M5-0.8 X 16 PDG.4A007.00 SUBASSEM, MAIN IDLER Main Idler Suplemental NB.13.119 LocTite 263...
  • Page 48 SCALE: 1:8 WEIGHT: SHEET 1 OF 1...

  • Page 49: Planetary

    Planetary Item No. Part No. Description Quantity NB.50.143 PIN, HARDENED M8 X 26 PDG.50001.00 AXLE, PLANETARY PDG.45003.00 HOUSE, PLANETARY BEARING PDG.20248.00 BEARING, 513071-2RS NB.40.123 RING, INTERNAL RETAINING M60 PDG.50001.50 ROTOR, SPINDLE PDG.50002.00 SHEAVE, PLANETARY NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 PDG.50003.00 WASHER, SPINDLE TOP NB.13.253...
  • Page 50 SCALE: 1:10 WEIGHT: 3.81 SHEET 1 OF 1...

  • Page 51: Flex Head

    Flex Head Item No. Part No. Description Quantity PDG.20103.00 YOKE, SUSPENSION PDG.20109.00 BUSHING, YOKE PDG.20102.01 ELEMENT, CENTER STUDDED PDG.20100.50 PLATE, DRIVING PDG.20101.01 PLATE, DRIVEN NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20104.25 LOCK, SHAMROCK PLATE ASSEM NB.13.216 SCREW, FLAT HEAD SOCKET CAP M8-1.25 X 16 ZINC PDG.20106.25 POST, SPRING...
  • Page 52 SCALE: 1:5 WEIGHT: SHEET 1 OF 1...

  • Page 53: Tooling

    Tooling Plates Item No. Part No. Description Quantity HOL.904134 QCS METAL BOND ADAPTERS NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 X 16 PDG.50015.00 PLATE, TOOLING PDG5K PDG.20295.00 MAGNET, 5/8" OD X 1/8" THICK WITH CS HOLE NORTH NB.13.110 SCREW, M4 X 6 FLAT HEAD PHILLIPS S/S Tooling Plates Supplemental NB.13.110 Green...
  • Page 54 BELT TENSIONS 132 ±12 Hz 245 ±22 Hz or 12-15 ft/lb MAIN BELT TOP BELT PTO Sheave Located on Top Plate SCALE: 1:1 WEIGHT: 61.77kg SHEET 1 OF 1...
  • Page 55 Rev 7...
  • Page 56 Display Screen Error Code Index FAULT CODE DRIVE DISPLAY DERSCRIPTION No fault E.OC1 Overcurrent trip during acceleration E.OC2 Overcurrent trip during constant speed E.OC3 Overcurrent trip during deceleration or stop E.OV1 Regenerative overvoltage trip during acceleration E.OV2 Regenerative overvoltage trip during constant speed E.OV3 Regenerative overvoltage trip during deceleration or stop E.THT...
  • Page 57 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration Screws worked loose on the grinding disc.
  • Page 58 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Motor does not Missed phase Check the main power supply switch on and switch on again Replace Defective component defective component Motor triggers Motor protections switch trig-...

  • Page 59: Warranty

    (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.
  • Page 60 SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...
  • Page 61 PDG 8000 380 volt 50/60 HZ three phase 8464.20.0120 PDG 8000 460 volt 50/60 HZ three phase 8464.20.0120 SASE Company hereby certifies that the above listed Planetary Diamond Grinders are classified within the following EU directives of conformity for CE markings:...

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