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Sase PDG 5000 Manual

Propane
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PDG 5000 PROPANE
MANUAL
SASE Company, Inc.
800.522.2606 │ www.SASECompany.com

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Summary of Contents for Sase PDG 5000

  • Page 1 PDG 5000 PROPANE MANUAL SASE Company, Inc. 800.522.2606 │ www.SASECompany.com...

  • Page 2: Preventative Maintenance

    Preventative Maintenance It is extremely important all users be familiar with the contents of SASE manuals before commencing operation of either machine. Failure to do so Preventing the hazard is the best case scenario. Preventative Maintenance (PM) may result in damage to machinery or expose operator to unnecessary is the responsibility of the operator.

  • Page 3: Operation

    Operation Break-Down Control Panel The machine can be divided into two main parts. Chassis/Frame section – This comprises the handle bars, body The operator controls consist of a number of toggles and switches, giving 4 panels, Propane tank, Steel frame and wheels. separate controls.
  • Page 4 Determining Diamond Selection Changing of Diamonds Diamond Background Different applications often require different selections of diamond tooling. Diamond abrasives usually consist of 2 components: There will be many occasions when the grinding discs need to be changed.  Diamond powder (also known as diamond crystals or grit). By Following is a guide for this procedure.

  • Page 6: Personal Safety

     Be on your guard for electrical shocks. Avoid having body contact with Should the user fail to comply with these, SASE Company Inc or its lightning conductors/metal in the ground. representatives are free from all liability both directly and indirectly.
  • Page 7 SAFTY WARNING CARBON MONOXIDE can cause severe nausea, fainting or death. Do not operate engine in closed or confined area without proper ventilation! A CO (Carbon Monoxide) monitor is recommended when operating inside.

  • Page 8: Handle Assembly

    PDG 5000 HANDLE ASSEMBLY SCALE: 1:5 WEIGHT: 182.56 SHEET 1 OF 1...
  • Page 9 Handle Assembly Item No. Part No. Description Quantity PDG.51006.00 FRAME, PROPANE PDG.50110.50 HANDLE, STEM V2 PDG.50053.50 SPLINE, FEMALE PDG.45054.50 LOCK, STEM MALE PDG.45052.52 COVER, STEM LOCK ACTION NB.82.100 STUD, DOUBLE END THREADED M8 -1.25 X 50 PDG.45072.00 KNOB, BALL THREADED PDG.45070.00 LOCK, STEM FEMALE NB.30.111...
  • Page 10 16 16 PDG 5000P DRUM FINAL SCALE: 1:7 WEIGHT: 182.91 SHEET 4 OF 4...
  • Page 11 DRUM FINAL Item No. Part No. Description Quantity PDG.5000.85 DRUM, COMPLETE PDG.5000.90 FLEXHEAD, COMPLETE W/ GREEN SPRING NB.20.212 WASHER, LOCK M8 NB.10.218 SCREW, SOCKET HEAD CAP M8 X 20 SEE PAGE TOOLING, COMPLETE NB.13.216 SCREW, FLAT HEAD SOCKET CAP M8-1.25 X 16 PDG.50060.00 SHROUD, MOLDED VACUUM 5000 PDG.20249.00...
  • Page 12 PDG 5000 BELT BOX UPPER SCALE: 1:50 WEIGHT: 181.82 SHEET 1 OF 1...
  • Page 13 BELT BOX UPPER Item No. Part No. Description Quantity HON.GXV390 MOTOR W/ CONVERSION PDG5103300 CONVERSION, PROPANE SEE PAGE DRUM AND LOWER BOX PARTS PDG.51002.00 PLATE, MOTOR NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 NB.20.127 NUT, HEXAGONAL JAM M8 NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.51037.00...
  • Page 14 BELT MUST BE INSTALLED BEFORE 10 OR 11 PDG 5000 BELT BOX BOLTS DOWN INTO DRUM LOWER SCALE: 1:20 WEIGHT: 15.28 SHEET 1 OF 1...
  • Page 15 Lower Box Item No. Part No. Description Quantity PDG.51000.00 HOUSING, BELT SEE PAGE ASSEMBLY NB.30.212 WASHER, LOCK M8 ZINC NB.12.213 SCREW, SOCKET HEAD CAP M8-1.25 X 16 12.9 ZINC PDG.45039.00 SPACER, MOTOR ROTO NB.30.132 WASHER, LOCK M14 ZINC (WASHERS DO NOT FIT, NO LONGER USE) NB.12.268 SCREW, SOCKET HEAD CAP M14-2.0 X 60 10.9 ZINC PDG.51034.00...
  • Page 16 PDG 5000 Transfer Pulley SCALE: 1:10 WEIGHT: 5.13 SHEET 1 OF 1...
  • Page 17 Transfer Pulley Item No. Part No. Description Quantity PDG.51015.00 HOUSING, LOWER BEARING PDG.51028.00 BEARING, 6206 2RS1 NB.40.132 RING, SMALLEY INTERNAL RETAINING M62 PDG.51027.00 SEAL, SHAFT PDG.51001.00 SHAFT, TRANSFER NB.70.112 KEY, MOTOR M8 X 7 X 25 NB.70.119 KEY, SQUARE M10 X 35 PDG.51035.00 SPROCKET, 8MX-63S-21 PDG.51036.00...
  • Page 18 PDG 5000P FRAME, BRACKET & WHEELS SCALE: 1:8 WEIGHT: 182.91 SHEET 6 OF 6...
  • Page 19 PROPANE FRAME Item No. Part No. Description Quantity SEE PAGE FRAME W/ HANDLE PDG.45077.00 WHEEL PDG.20255.60 BUSHING, WHEEL AXLE NB.10.253 SCREW, HEX M20-2.5 X 160 ZINC NB.20.110 NUT, JAM M20 - 2.5 PDG.51009.00 BRACKET, PROPANE TANK NB.10.114 SCREW, HEX M8 X 20 NB.30.212 WASHER, LOCK M8 NB.20.114...
  • Page 20 PDG 5000P FRAME SCALE: 1:8 WEIGHT: 182.91 SHEET 1 OF 6...
  • Page 21 PROPANE FRAME Item No. Part No. Description Quantity PDG.51007.01 BRACKET, WATER TANK LEFT PDG.51007.02 BRACKET, WATER TANK RIGHT PDG.51031.00 TANK, WATER NB.10.260 SCREW, HEX 5/16-18 X 3/4 ZINC PDG.20267.00 NIPPLE, 1/4" X CLOSE GALV PDG.51032.00 FITTING, 1/4 NPT ALL FEMALE "T" PDG.20260.02 FITTING, 1/4 NPT MALE X 1/4 BARB NB.20.143...

  • Page 22: Complete Drum

    PDG 5000 Complete Drum SCALE: 1:1 WEIGHT: 61.77kg SHEET 1 OF 1...
  • Page 23 Complete Drum Item No. Part No. Description Quantity See Page 22 Bottom Drum Assembled PDG.45042.00 BELT, MAIN PJ18 M1872 See Page 16 Top Plate Assembled NB.12.264 SCREW, SOCKET HEAD CAP M8-1.25 X 85 ZINC PDG.45056.00 BELT, TOP 380PJ10 PDG.20291.00 BUTYL FLEX 5 oz PDG.45041.00 SHROUD, BTM BELT DUST...
  • Page 24 PDG 8000 Top Drum SCALE: 1:10 WEIGHT: 17.3kg SHEET 1 OF 1...
  • Page 25 Top Drum Item No. Part No. Description Quantity PDG.50022.00 Top Plate PDG.4A004.00 Steel PTO Assembled PDG.4A003.00 Top Tightener Assembled PDG.45030.00 Top Tightener Actuator PDG.4A002.00 Top Idler Assembled PDG.4A001.00 Drum Sheave Assembled PDG.45058.00 Tightener Clamp NB.12.108 M6-1.0x12 Socket Head Cap Screw PDG.50036.00 Upper Counter Weight Half Moon NB.25.101...
  • Page 26 PDG 5000 Bottom Drum SCALE: 1:3 WEIGHT: 22 Kg SHEET 1 OF 3 Rev 7...
  • Page 27 Bottom Drum I Item No. Part No. Description Quantity PDG.45021.00 PLATE, BTM DRUM NB.12.108 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC PDG.45016.00 STANCHION, PERIMETER PDG.4A006.00 SUBASSEM, MAIN BELT SPINDLE PDG.45019.00 WEIGHT, BALANCE NB.12.116 SCREW, SOCKET HEAD CAP M6-1.0 X 20 12.9 ZINC NB.50.145 PIN, SPIRAL M3 X 12 PDG.45017.25...
  • Page 28 PDG 5000 Bottom Drum II SCALE: 1:10 WEIGHT: 26 Kg SHEET 1 OF 1...
  • Page 29 Bottom Drum II Item No. Part No. Description Quantity PDG.4A007.00 SUBASSEM, MAIN IDLER NB.12.108 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC PDG.4A005.00 SUBASSEM, MAIN TIGHTENER NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 12 PDG.45018.25 ROD, TIGHTENER NB.20.119 NUT, COUPLING M10 -1.5 NB.20.137...
  • Page 30 1 1 1 PDG 5000 Bottom Drum SCALE: 1:3 WEIGHT: 36 Kg SHEET 3 OF 3 Rev 7...
  • Page 31 Bottom Drum III Item No. Part No. Description Quantity PDG.5A008.00 SUBASSEM, PLANETARY NB.12.111 SCREW, SOCKET HEAD CAP M6 -1.0 X 16 12.9 See Page 20 Bottom Drum II Bottom Drum III Supplemental PDG.5A008.00 Butyl Flex is added on the flat face where bolts enter, through the bottom drum. NB.12.111 LocTite 263...

  • Page 32: Drum Sheave Assembly

    PDG 5000 Drum Sheave Assembly SCALE: 1:4 WEIGHT: 9.5kg SHEET 1 OF 1 Rev 7...
  • Page 33 Drum Sheave Item No. Part No. Description Quantity PDG.45032.00 SHEAVE, STATIONARY DRUM NB.11.110 SCREW, FLANGED HEX HEAD M6 -1.0 X 20 NON PDG.45033.00 SPACER, OUTER STAT SHEAVE PDG.45034.00 SPACER, INNER STAT SHEAVE PDG.20224.00 BEARING, 61818-2RS PDG.45031.00 SPINDLE, MAIN DRUM SHEAVE PDG.4A001.00 SUBASSEM, DRUM SHEAVE Drum Sheave Supplemental...
  • Page 34 PDG 5000 Top Idler SCALE: 2:3 WEIGHT: .212kg SHEET 1 OF 1 Rev 6 Rev 7...
  • Page 35 Top Idler Item No. Part No. Description Quantity PDG.45029.00 SPINDLE, TOP IDLER PDG.45027.00 CAP, BEARING NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20278.00 BEARING, 6004-2RS PDG.20280.00 BEARING, 63004-2RSJ NB.50.145 PIN, SPIRAL M3 X 12 PDG.45104.00 SHEAVE, TOP TIGHTENER PDG.4A002.00 SUBASSEM, TOP IDLER Top Idler Supplemental...
  • Page 36 Note: There is no amount of pin or screw showing on the bottom in this side view. The bottom must be truely flat. PDG 5000 Top Tightener SCALE: 1:2 WEIGHT: .39kg SHEET 1 OF 1 Rev 7...
  • Page 37 Top Tightener Item No. Part No. Description Quantity PDG.45026.00 GEAR, TOP TIGHTENER PDG.45028.00 SPINDLE, TOP TIGHTENER PDG.45027.00 CAP, BEARING PDG.20280.00 BEARING, 63004-2RSJ NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20278.00 BEARING, 6004-2RS NB.50.145 PIN, SPIRAL M3 X 12 SHEAVE, TOP TIGHTENER PDG.45104.00 PDG.4A003.00...

  • Page 38: Pto Assembly

    PDG 5000 PTO Assembly SCALE: 1:5 WEIGHT: 4.0kg SHEET 1 OF 1...
  • Page 39 Power Take Off (PTO) Item No. Part No. Description Quantity PDG.45003.00 HOUSE, PLANETARY BEARING PDG.20248.00 BEARING, 513071-2RS NB.40.123 RING, INTERNAL RETAINING M60 PDG.50004.00 RETAINER, SHEAVE STEEL PDG.50023.00 SHEAVE, PTO STEEL PDG.45025.00 AXLE, PTO NB.13.222 SCREW, FLAT HEAD SOCKET M8 -1.25 X 25 ZINC PDG.4A004.00 SUBASSEM, PTO Power Take Off (PTO)
  • Page 40 PDG 5000 Main Tightener SCALE: 1:4 WEIGHT: SHEET 2 OF 2...
  • Page 41 Main Tightener Item No. Part No. Description Quantity PDG.45010.00 PLATE, BTM TIGHTENER PDG.45013.00 STANCION, TIGHTENER PDG.45015.00 SPACER, BEARING PDG.45014.00 SPINDLE, TIGHTENER BEARING PDG.20248.00 BEARING, 513071-2RS NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 PDG.45011.00 PLATE, TOP TIGHTENER PDG.45012.00 POST, TIGHTENER PIVOT PDG.45020.25 GRUDEGEON, TENSIONER...
  • Page 42 PDG 5000 Main Belt Drive SCALE: 1:4 WEIGHT: 1.59kg SHEET 2 OF 2...
  • Page 43 Main Belt Drive Item No. Part No. Description Quantity NB.30.122 WASHER, SPRING M30.5 X 46.5 X 6 PDG.45008.00 SPINDLE, MAIN DRIVE PDG.20220.00 BEARING, 3204-2RS PDG.45007.00 SHEAVE, MAIN DRIVE NB.40.104 RING, EXTERNAL RETAINING M20 PDG.45009.00 COUPLER, DRIVEN MOTOR NB.12.090 SCREW, SOCKET HEAD CAP M5 -0.8 X 16 PDG.4A006.00 SUBASSEM, MAIN BELT SPINDLE Main Belt Drive Supplemental...
  • Page 44 PDG 5000 Main Idler SCALE: 1:2 WEIGHT: 1.25kg SHEET 1 OF 1 Rev 7...
  • Page 45 Main Idler Item No. Part No. Description Quantity PDG.45005.00 SPINDLE, MAIN IDLER PDG.20248.00 BEARING, 513071-2RS PDG.45006.00 RETAINER, IDLER BEARING NB.13.119 SCREW, FLAT HEAD SOCKET CAP M5-0.8 X 16 PDG.4A007.00 SUBASSEM, MAIN IDLER Main Idler Suplemental NB.13.119 LocTite 263...
  • Page 46 PDG 5000 Planetary SCALE: 1:8 WEIGHT: SHEET 1 OF 1...
  • Page 47 Planetary Item No. Part No. Description Quantity NB.50.143 PIN, HARDENED M8 X 26 PDG.50001.00 AXLE, PLANETARY PDG.45003.00 HOUSE, PLANETARY BEARING PDG.20248.00 BEARING, 513071-2RS NB.40.123 RING, INTERNAL RETAINING M60 PDG.50001.50 ROTOR, SPINDLE PDG.50002.00 SHEAVE, PLANETARY NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 PDG.50003.00 WASHER, SPINDLE TOP NB.13.253...
  • Page 48 PDG 5000 Flex Head SCALE: 1:10 WEIGHT: 3.81 SHEET 1 OF 1...
  • Page 49 Flex Head Item No. Part No. Description Quantity PDG.20103.00 YOKE, SUSPENSION PDG.20109.00 BUSHING, YOKE PDG.20102.01 ELEMENT, CENTER STUDDED PDG.20100.50 PLATE, DRIVING PDG.20101.01 PLATE, DRIVEN NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20104.25 LOCK, SHAMROCK PLATE ASSEM NB.13.216 SCREW, FLAT HEAD SOCKET CAP M8-1.25 X 16 ZINC PDG.20106.25 POST, SPRING...
  • Page 50 PDG 5000 Tooling Plate SCALE: 1:5 WEIGHT: SHEET 1 OF 1...
  • Page 51 Tooling Plates Item No. Part No. Description Quantity HOL.904134 QCS METAL BOND ADAPTERS NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 X 16 PDG.50015.00 PLATE, TOOLING PDG5K PDG.20295.00 MAGNET, 5/8" OD X 1/8" THICK WITH CS HOLE NORTH NB.13.110 SCREW, M4 X 6 FLAT HEAD PHILLIPS S/S Tooling Plates Supplemental NB.13.110 Green...

  • Page 52: Belt Tensions

    BELT TENSIONS 132 ±12 Hz 245 ±22 Hz or 12-15 ft/lb MAIN BELT TOP BELT PTO Sheave Located on Top Plate PDG 5000 Belt Paths SCALE: 1:1 WEIGHT: 61.77kg SHEET 1 OF 1...
  • Page 53 (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.

  • Page 54: Product & Warranty Registration

    SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...
  • Page 55 PDG 8000 380 volt 50/60 HZ three phase 8464.20.0120 PDG 8000 460 volt 50/60 HZ three phase 8464.20.0120 SASE Company hereby certifies that the above listed Planetary Diamond Grinders are classified within the following EU directives of conformity for CE markings:...

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