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Sase PDG 8000 Operator's Manual

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Remote Control - PDG 8000 Manual
SASE Company, Inc.
Phone: 800.522.2606 Fax: 877.762.0748
www.SASECompany.com
Revision: 1
Created: 2/14/2014

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Summary of Contents for Sase PDG 8000

  • Page 1 Remote Control - PDG 8000 Manual SASE Company, Inc. Phone: 800.522.2606 Fax: 877.762.0748 www.SASECompany.com Revision: 1 Created: 2/14/2014...

  • Page 5: Table Of Contents

    Table of Contents Safety Instructions ........... Introduction ........... Transportation ........... Storage ........... Setup and Operation ........... Changing of Diamonds ........... Determining Diamond Selection........Plastics & Water System..........10-11 Testing Stage ........... 12-13 Motor On Drum ........... 14-15 Frame without Drum ...........
  • Page 6 List of Fault or Alarm Indicators........64-67 Certificate of Declaration and Conformity......

  • Page 7: Safety Instructions

    Should the user fail to comply with these, SASE Company Inc or its representatives are free from all liability both directly and indirectly. Read through these operating instructions and make sure that you understand the contents before starting to use the machine.

  • Page 8: Safety Instructions

    Safety Instructions Check that the cord and extension cord are intact and in good condi- tion. Never use the machine if the cord is damaged, hand it in to an WARNING HIGH VOLTAGE! authorized service workshop for repair. Does not use a rolled up extension cord. Inspection and/or maintenance should be carried out Electrical cords must not exceed 200ft in length.

  • Page 9: Introduction

    As with all electronic equipment, the drives are sensitive to excessive vibration, rough treatment and high levels of dust. Much care and atten- tion has been given by SASE to ensure maximal protection is given to the drive. Note the shock absorbing mounting system used to mount the steel cabinet on the machine chassis/frame.
  • Page 10 P l a n e t a r y h e a d a n d g r i n d i n g h e a d s a r e s e t t o t u r n i n o p p o s i t e d i r e c t i o n s o f e a c h o t h e r .
  • Page 11 t o s t a r t ma c h i n e...

  • Page 12: Setup And Operation

    Once both a speed and direction have been nominated, switch on dust extraction or vacuum device. IMPORTANT! It is highly recommended to use a SASE BULL 1250 Industrial Vacuum system for complete dust control.  ...

  • Page 13: Changing Of Diamonds

    Changing of Diamonds Different applications often require different selections of diamond tooling. There will be many occasions when the grinding discs need to be changed. Following is a guide for this procedure. Preparation Press the Stop button and engage the Emergency Stop button. As an extra precaution, unplug power cord to prevent unintentional starting of the machine while changing disc, which could result in serious injury.

  • Page 14: Determining Diamond Selection

    Determining Diamond Selection Diamond Background Diamond abrasives usually consist of 2 components: Diamond powder (also known as diamond crystals or grit). By chang- ing the size of the diamond powder or grit, we can change how coarse or fi ne the scratches will be that are left behind from the grinding process.

  • Page 16: Plastics & Water System

    6 / 7 to the frame here TOP VIEW SIDE VIEW Number 8 is inserted into the plastic half shells, creating threaded holes to attach numbers 9 and 10 PDG 8000 Plastics & Water System SCALE: 1:1 WEIGHT: SHEET 1 OF 1...

  • Page 17: Plastics & Water System

    PDG.20283.00 HOOK, RING NB.47.120 RIVET, BLIND 1/8 DIA 0.313 L PDG.80081.00 DECAL SET, PDG 8000 PDG.20270.00 TRIM, FLEXIBLE 3/16" X 5/8" 3 ft Machines after serial number MMYY0350 incorporate "Roto-Molded" Plastic shells, previous versions used Fiber-Glass "Plastic" shells. If you are upgrading to Roto-Molded You will need every part on this page except #14 and only 1 #10...

  • Page 18: Testing Stage

    PDG 8000 Testing Stage SCALE: 1:25 WEIGHT: SHEET 2 OF 2...

  • Page 19: Testing Stage

    Testing Stage Item No. Part No. Description Quantity See Page 23 Frame with-out Drum Assembly See Page 21 Motor On Drum Assembly NB.10.121 Modified * 1-8x4 Hex Head Cap Screw PDG.81100.00 Weight Rack, Nose Gear PDG.80087.00 Weight Rack Cover NB.11.109 M6-1.0x12 Hex Flanged Head Cap Screw VAC.HS3.00050 3 inch Hose, Black...

  • Page 20: Motor On Drum

    PDG 8000 Motor On Drum DETAIL A SCALE 1 : 6 SCALE: 1:1 WEIGHT: SHEET 1 OF 1...

  • Page 21: Motor On Drum

    Motor on Drum Item No. Part No. Description Quantity PDG.80066.00 SHROUD, MOLDED VACUUM PDG.20249.00 RUBBER, EPDM GASKET NB.11.108 SCREW, FLANGED HEX HEAD CAP M6 -1.0 X 16 PDG.80071.30 GASKET, MOTOR PDG.80107.00 SPACER, MOTOR FOR COUPLING DESIGN PDG8K HOL.U11899 MOTOR, 780 230-460V 15KW 50-60HZ SIEMENS(7/8 included) HOL.U11970 Fan-Cover, MOTOR, 780 230-460V 15KW 50-60HZ SIEMENS(Part of 6) HOL.900016...

  • Page 22: Frame Without Drum

    4 4 4 4 PDG 8000 Frame without Drum SCALE: 1:1 WEIGHT: SHEET 1 OF 1...

  • Page 23: Handle Assembly

    Frame W/O Drum Item No. Part No. Description Qty. See Page 25 Handle Assembly See Page 27 Basic Frame Assembly PDG.81201.00 DRIVE, WITH ENCLOSURE MOTOVATED SERIES 20HP 460V NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 NB.10.150 SCREW, HEX M6 X 180 STAINLESS NB.20.132 NUT, NYLOC M6 PDG.20242.00...

  • Page 24: Handle Assembly

    TITLE: Handle Assembly SCALE: 1:6 WEIGHT: 18.6kg SHEET 1 OF 1...
  • Page 25 Handle Assembly Item No. Part No. Description Qty. PDG.20225.00 STEM, HANDLE NB.30.129 WASHER, WAVEY PDG.20229.00 ACTUATOR, STEM LOCK PDG.20228.00 LOCK, HANDLE STEM PDG.20230.00 COVER, HANDLE STEM NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC NB.30.111 WASHER, FLAT M8 ZINC NB.70.110 KEY, PARALLEL M5 X 20 PDG.20227.00...

  • Page 26: Basic Frame

    PDG 8000 Basic Frame SCALE: 1:25 WEIGHT: SHEET 1 OF 1...
  • Page 27 Basic Frame Item No. Part No. Description Qty. PDG.81104.00 FRAME, SKELETAL MOTIVATED PDG.80062.00 BUSHING, METAXENTRIC SEE PAGE WHEEL ASSEMBLY A (PDG.81212.00) SEE PAGE WHEEL ASSEMBLY B (PDG.81210.00) NB.10.218 SCREW, SOCKET HEAD CAP M8-1.25 X 20 NB.16.113 SCREW, HEX HEAD CAP M5-0.8 X 10 ZINC PDG.80090.00 PIVOT, HANDLE STEM PDG.80106.00...
  • Page 28 PDG 8000 Remote Wheel Assembly SCALE: 1:6 SCALE: 1: 2 SHEET 1 OF 1...
  • Page 29 Remote Wheel Assembly Item No. Part No. Description Quantity PDG.80097.00 SPINDLE, MOTOR PDG.81210.00 MOTOR/DRIVE LEFT PDG.81212.00 MOTOR/DRIVE RIGHT NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 NB.40.114 RING, EXTERNAL RETAINING M 50 X 2 PDG.80093.50 RIM, INNER PDG.80096.00 SPACER, BEARING INNER PDG.80092.50 RIM, OUTER...

  • Page 30: Step View

    PDG 8000 Step View SCALE: 1:25 WEIGHT: SHEET 3 OF 3...

  • Page 31: Step View

    Step View Item No. Part No. Description Qty. PDG.80058.00 STEP, TILT ASSIST NB.15.250 SCREW, SOCKET HEAD SHOULDER M12 X 16 ZINCED PDG.20237.00 STUD, BALL GAS STRUT PDG.20236.00 STRUT, GAS PDG.81110.00 GAS SPRING, REACTION BAR NB.16.119 SCREW, BUTTON HEAD M8 FILLER NB.16.117 SCREW, BUTTON HEAD SOCKET M6 X 8...

  • Page 32: Complete Drum

    PDG 8000 Complete Drum SCALE: 1:11 WEIGHT: 191kg SHEET 1 OF 1...
  • Page 33 Complete Drum Item No. Part No. Description Qty. See Page 37 Bottom Plate Assembled PDG.80039.00 BELT, MAIN PK21 M75 X 3046 OC BOTTOM PDG.80040.00 BELT, PTO PK6 M11 X 1310 OC MIDDLE See Page 39 Top Plate Assembled NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC PDG.80041.00 BELT, TOP PK10 M35 X 1460 OC PDG.80044.00...

  • Page 34: Bottom Drum Assembly Level I

    6 6 6 6 PDG 8000 Bottom Drum Assembly Level I SCALE: 1:8 WEIGHT: 101.4kg SHEET 3 OF 3...
  • Page 35 Bottom Drum I Assembly Item No. Part No. Description Qty. PDG.80027.00 PLATE, BOTTOM DRUM STEEL PDG.80019.00 POST, MAIN TENSIONER REACT PDG.80025.00 STANCION, INNER PDG.80026.00 STANCION, PERIMETER NB.50.147 PIN, SPIRAL M3 X 16 NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC...

  • Page 36: Bottom Drum Assembly Level

    8 8 8 PDG 8000 Bottom Drum Assembly Level II SCALE: 1:8 WEIGHT: 101.4kg SHEET 2 OF 3...
  • Page 37 Bottom Drum II Assembly Item No. Part No. Description Qty. See Page Bottom Drum I Assemnbled PDG.8A005.00 SUBASSEM, BELT TIGHTENER PDG.8A006.00 SUBASSEM, MAIN BELT IDLER NB.18.140 SET SCREW, M16-2.0 X 16 PDG.8A007.50 SUBASSEM, MAIN BELT SPINDLE SPIDER REV 3 NB.12.213 SCREW, SOCKET HEAD CAP M8-1.25 X 16 12.9 NB.12.108 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC...

  • Page 38: Bottom Drum Assembly Level

    DETAIL A SCALE 1 : 4 PDG 8000 Bottom Drum Assembly Level III SCALE: 1:8 WEIGHT: 101.4kg SHEET 1 OF 3...
  • Page 39 Bottom Drum III Assembly Item No. Part No. Description Qty. PDG.80008.00 LINK, IDLER REINFORCING PDG.20208.00 BAR, TENSIONER CONTROL PDG.20207.00 ROD, MAIN BELT TENSIONER NB.20.120 NUT, TENSIONER M12 NB.15.251 SCREW, SOCKET HEAD SHOULDER M12 X 60 PDG.8A009.00 SUBASSEM, PTO PDG.8A008.00 SUBASSEM, PLANETARY PDG.20254.00 SPRING, TENSION MAIN BELT NB.10.230...

  • Page 40: Top Plate Assembly

    PDG 8000 Top Plate Assembly SCALE: 1:6 WEIGHT: 48.9kg SHEET 1 OF 1...
  • Page 41 Top Plate Assembly Item No. Part No. Description Qty. PDG.80028.00 PLATE, TOP DRUM PDG.2A001.00 SUBASSEM, PTO TENSIONER PDG.8A004.00 SUBASSEM, TOP TENSIONER PDG.8A003.00 SUBASSEM, TOP BELT IDLER NB.12.252 SCREW, SOCKET HEAD CAP M12-1.75 X 30 12.9 ZINC NB.12.111 SCREW, SOCKET HEAD CAP M6 -1.0 X 16 ZINC NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.8A002.00...
  • Page 42 PDG 8000 Drum Sheave SCALE: 1:10 WEIGHT: SHEET 1 OF 1...

  • Page 43: Drum Sheave Assembly

    Drum Sheave Assembly Item No. Part No. Description Qty. PDG.80029.50 SHEAVE, STATIONARY DRUM PDG.20250.00 BEARING, 6020-2RS NB.40.133 RING, EXTERNAL RETAINING M100 PDG.80032.50 SPINDLE, DRUM NB.40.131 RING, INTERNAL RETAINING M150 PDG.8A001.00 SUBASSEM, DRUM SHEAVE...

  • Page 44: Intermediate Sheave Assembly

    PDG 8000 Intermediate Sheave SCALE: 1:10 WEIGHT: 6.11kg SCALE: 1:10 WEIGHT: 6.11kg SHEET 1 OF 1 SHEET 1 OF 1...
  • Page 45 Intermediate Assembly Item No. Part No. Description Qty. PDG.80033.00 AXLE, INTERMEDIATE NB.20.107 LUGNUT, M12-1.5 PDG.80034.00 SHEAVE, INTERMEDIATE PDG.20201.00 PDG.20209.00 SPACER, PTO HUB NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.8A002.00 SUBASSEM, INTERMEDIATE SHEAVE...

  • Page 46: Pto Tensioner Assembly

    TITLE: PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF 1...

  • Page 47: Pto Tensioner Assembly

    PTO Tensioner Assembly Item No. Part No. Description Quantity PDG.20203.00 PTO Tensioner Clamp PDG.20204.00 PTO Tensioner Plate PDG.20220.00 Bearing 3204-2RS PDG.20212.00 PTO Tension Idler PDG.20211.00 PTO Tension Idler Spacer PDG.20214.00 Modifed M20-2.5x55 Hex Head Screw* NB.20.110 M20x2.5 Jam Nut PDG.2A001.00 PTO Tensioner Sub-Assembly V.

  • Page 48: Top Belt Idler Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: 1.1kg SHEET 1 OF 1...
  • Page 49 Top Idler Assembly Item No. Part No. Description Qty. PDG.80038.00 BASE, TOP BELT IDLER PDG.80037.00 IDLER, TOP BELT PDG.20220.00 BEARING, 3204-2RS PDG.20215.00 O-RING, M30 PDG.80078.00 SCREW, MODIFIED SOCKET HEAD M20-2.5 X 46.8 PDG.8A003.00 SUBASSEM, TOP BELT IDLER...

  • Page 50: Top Tensioner Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Tensioner Assembly SCALE: 1:3 WEIGHT: 1.93kg SHEET 1 OF 1...

  • Page 51: Top Tensioner Assembly

    Top Tensioner Assembly Item No. Part No. Description Qty. PDG.20210.00 SPACER, TOP BELT TENSIONER IDLER PDG.80035.00 IDLER, TOP BELT TENSIONER PDG.20220.00 BEARING, 3204-2RS NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 PDG.20206.50 CLAMP, TOP BELT TENSIONER PDG.20205.50 PLATE, BELT TENSIONER PDG.20215.00 O-RING, M30 NB.12.263...

  • Page 52: Belt Tightener

    PDG 8000 Main Belt Tightener SCALE: 1:5 WEIGHT: 5.89Kg SHEET 1 OF 1...

  • Page 53: Belt Tightener

    Main Belt Tightener Assembly Item No. Part No. Description Qty. PDG.80014.00 PIVOT, MAIN BELT TENSIONER PDG.80012.00 ARM, LOWER TENSIONER PDG.80015.00 STANCION, MAIN TENSIONER HEAVY PDG.80016.00 SPACER, MAIN TENSIONER PDG.80021.00 SPINDLE, MAIN TENSIONER PDG.80022.00 SPACER, LOWER TENSIONER SPINDLE PDG.80023.00 SPACER, UPPER TENSIONER SPINDLE PDG.20219.00 BEARING, 63008-2RS PDG.80020.00...

  • Page 54: Main Belt Idler

    PDG 8000 Main Belt Idler SCALE: 1:3 WEIGHT: 2.27kg SHEET 1 OF 1...

  • Page 55: Main Belt Idler

    Main Idler Assembly Item No. Part No. Description Qty. PDG.80011.00 SPINDLE, MAIN BELT IDLER PDG.80010.00 IDLER, MAIN BELT PDG.20219.00 BEARING, 63008-2RS PDG.80009.00 RETAINER, IDLER BEARING NB.50.143 PIN, HARDENED M8 X 26 PDG.8A006.00 Main Idler Assembled...

  • Page 56: Main Belt Spindle

    PDG 8000 Main Spindle SCALE: 1:3 WEIGHT: 6.14kg SHEET 1 OF 1...
  • Page 57 Main Spindle Assembly Item No. Part No. Description Qty. PDG.80002.50 Main Drive Sheave PDG.20218.00 Bearing 62208-2RS PDG.80003.00 Outter Main Bearing Spacer PDG.80004.00 Inner Main Bearing Spacer PDG.80005.00 Main Bearing Spindle NB.40.110 External Retaining Ring NB.50.138 M5x20 Hardened Pin PDG.80002.53 Spider Coupling, Main Spindle Cap NB.12.090 M5 x 16 Socket Head Cap Screw PDG.8A007.50...

  • Page 58: Planetary Assembly

    PDG 8000 Planetary Assembly SCALE: 1:10 WEIGHT: 5.14kg SHEET 1 OF 1...
  • Page 59 Planetary Assembly Item No. Part No. Description Qty. PDG.80001.00 SHEAVE, PLANETARY PDG.20200.00 AXLE, PLANETARY 40MM NB.50.143 PIN, HARDENED M8 X 26 NB.20.107 Lugnut, M12-1.5 NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.20201.00 PDG.8A008.00 SUBASSEM, PLANETARY...
  • Page 60 PDG 8000 Power Take Off (PTO) SCALE: 1:4 WEIGHT: 6.88kg SHEET 1 OF 1...
  • Page 61 Power Take Off (PTO) Item No. Part No. Description Qty. PDG.20201.00 PDG.80007.00 SHEAVE, PTO HUB NB.20.107 Lugnut, M12-1.5 PDG.20202.00 AXLE, PTO NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.80006.00 SHEAVE, PTO DRIVE NB.12.111 SCREW, SOCKET HEAD CAP M6 -1.0 X 16 12.9 PDG.8A009.00 SUBASSEM, PTO...

  • Page 62: Flex Head

    PDG 8000 Flex Head SCALE: 1:5 WEIGHT: 3.81 SHEET 1 OF 1...

  • Page 63: Flex Head

    Flex Head Item No. Part No. Description Qty. PDG.20103.00 YOKE, SUSPENSION PDG.20100.50 PLATE, DRIVING (Rev) PDG.20101.25 PLATE, DRIVEN (QM) PDG.20102.01 ELEMENT, CENTER STUDDED PDG.20109.00 BUSHING, YOKE PDG.20106.25 POST, SPRING NB.13.216 SCREW, FLAT HEAD SOCKET CAP M8-1.25 X 16 NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20104.25 LOCK, SHAMROCK PLATE ASSEM PDG.20106.51...

  • Page 64: Tooling

    Top View Bottom View PDG 8000 Magnetic Tooling Plate SCALE: 1:5 WEIGHT: SHEET 1 OF 1...

  • Page 65: Tooling

    Tooling Plate Item No. Part No. Description Qty. PDG.80076.00 PLATE, TOOLING 8000 HOL.904134 QCS METAL BOND ADAPTERS FOR MAGNETS NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 12 ZINC PDG.20295.00 MAGNET, 5/8" OD X 1/8" THICK WITH CS HOLE NORTH NB.13.110 SCREW, M4 X 6 FLAT HEAD PHILLIPS S/S...
  • Page 66 B E L T T E N S I O N S 80 ±5 85 ±5 150 ±5...
  • Page 68    ...
  • Page 69 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration  Screws worked loose on the grinding disc. ...
  • Page 70   Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Motor does not Missed phase Check the main power supply switch on  and switch on again Replace Defective component ...
  • Page 72 PDG 8000 380 volt 50/60 HZ three phase 8464.20.0120 PDG 8000 460 volt 50/60 HZ three phase 8464.20.0120 SASE Company hereby certifies that the above listed Planetary Diamond Grinders are classified within the following EU directives of conformity for CE markings:...

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