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Sase PDG 8000 Manual

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Summary of Contents for Sase PDG 8000

  • Page 5: Table Of Contents

    Table of Contents Cover Letter from Owner Table of Contents Introduction Diamond Tooling Changing Diamonds Personal Safety Diamond Tooling Quick Reference Plastics & Water System 12-13 Testing Stage 14-15 Motor on Drum 16-17 Frame without Drum 18-19 Handle Assembly 20-21 Basic Frame 22-23 Step View...

  • Page 6: Introduction

    Introduction Set-Up Planetary head and grinding heads are set to turn in opposite directions of each other.(as shown in this depiction) Mechanical Action of Moving Machine Parts When using the machine, each grinding head must always have the same diamond type and number of diamonds as the other heads. Preventative Maintenance Control Panel E- Stop...

  • Page 7: Changing Diamonds

    Determining Diamond Selection Preparation Diamond Background s an Press the Stop button and engage the Emergency Stop button. A extra precaution, you can unplug the power cord. Change General Diamond Principles Diamond Grit Size: The Binding Agent/Metal Bond or Resin Bond: HALF-SET OF DIAMONDS Grinding disc set-up: FULL-SET OF DIAMONDS...
  • Page 8 Reminder Always wear approved: At no time should lifting of machinery be attempted without mechanical means such as a hoist or a forklift.
  • Page 9 Transportation WARNING HIGH VOLTAGE! It is recommended that machinery be transported with a set of diamonds attached at all times to ensure protection of locking mechanism for diamond plates. Speed Inspection and/or maintenance should be carried out with the motor switched off and the plug disconnected.
  • Page 11 1 ft.-lbs. = 1.3556 N.-m.

  • Page 12: Plastics & Water System

    Number 19 attaches number 18 to number 17 here. Number 15 and 16 attach Drill 2 holes into number 17 ~3mm bit number 6 / 7 to the frame here TOP VIEW SIDE VIEW Number 8 is inserted into the plastic half shells, creating threaded holes to attach numbers 9 and 10 Plastics &...

  • Page 13: Plastics & Water System

    Plastics & Water System Item No. Part No. Description Quantity Plastics & Water System...

  • Page 14: Testing Stage

    Back View Testing Stage SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 15 Testing Stage Item No. Part No. Description Quantity See Page 23 Frame with-out Drum Assembled See Page 21 Motor On Drum Assembled Testing Stage Supplement...

  • Page 16: Motor On Drum

    Motor On Drum SCALE: 1:6 WEIGHT: SHEET 1 OF 1...

  • Page 17: Motor On Drum

    Motor on Drum Item No. Part No. Description Quantity PDG.80210.01 DRUM, COMPLETE PDG.8A010.00 FLEX HEAD, COMPLETE WITH REDSPRING PDG.80183.10 PLATE, TOOLING MAGNETIC Motor on Drum Supplement...

  • Page 18: Frame Without Drum

    4 4 4 4 Frame without Drum SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 19 Frame W/O Drum Item No. Part No. Description Qty. See Page 25 Handle Assembly See Page 27 Basic Frame Assembly Low Voltage Option European Option washed or replaced every 100 operation hours. Frame W/O Drum Supplement...

  • Page 20: Handle Assembly

    Handle Assembly SCALE: 1:20 WEIGHT: 18.6kg SHEET 1 OF 1...

  • Page 21: Handle Assembly

    Handle Assembly Item No. Part No. Description Qty. Handle Assembly Supplemental...
  • Page 22 When setting Metaxentrix, line up the bolt hole with the frame bottom. To do this; line up the end of the opening in the rubber, with the gap in the metal clamp. Both sides need to be even with each other. SCALE: 1:9 WEIGHT:lb SHEET 1 OF 1...

  • Page 23: Basic Frame

    Basic Frame Item No. Part No. Description Qty. Basic Frame...

  • Page 24: Step View

    Step View SCALE: 1:20 WEIGHT: SHEET 1 OF 1...
  • Page 25 Step View Item No. Part No. Description Qty. Step View Supplement...

  • Page 26: Complete Drum

    Complete Drum SCALE: 1:50 WEIGHT: 140.28 SHEET 1 OF 1...
  • Page 27 Complete Drum Item No. Part No. Description Qty. See Page 37 Bottom Plate Assembled See Page 39 Top Plate Assembled Complete Drum Supplement...

  • Page 28: Bottom Drum Assembly Level I

    6 6 6 6 PDG 8000 Bottom Drum Assembly Level I SCALE: 1:8 WEIGHT: 101.4kg SHEET 3 OF 3...
  • Page 29 Bottom Drum I Assembly Item No. Part No. Description Qty. Bottom Drum I Assembly...

  • Page 30: Bottom Drum Assembly Level

    8 8 8 Bottom Drum Assembly Level II SCALE: 1:8 WEIGHT: 101.4kg SHEET 2 OF 3...
  • Page 31 Bottom Drum II Assembly Item No. Part No. Description Qty. See Page 33 Bottom Drum I Assemnbled PDG.8A005.00 SUBASSEM, BELT TIGHTENER PDG.8A006.00 SUBASSEM, MAIN BELT IDLER PDG.8A007.50 SUBASSEM, MAIN BELT SPINDLE SPIDER REV 3 Bottom Drum II Assembly Supplement PDG.8A005.00 Upper arm must be removed to install belt, then LocTite 263 is used.

  • Page 32: Bottom Drum Assembly Level Iii

    DETAIL A SCALE 1 : 4 Bottom Drum Assembly Level III SCALE: 1:8 WEIGHT: 101.4kg SHEET 1 OF 3...
  • Page 33 Bottom Drum III Assembly Item No. Part No. Description Qty. PDG.8A009.00 SUBASSEM, PTO PDG.8A008.00 SUBASSEM, PLANETARY See Page 31 Bottom Drum II Assembled Bottom Drum III Assembly Supplement PDG.8A009.00 Add butyl flex, along the hub base where the hub meets the hole PDG.8A008.00 Add butyl flex, along the hub base where the hub meets the hole...

  • Page 34: Top Plate Assembly

    PDG 8000 Top Plate Assembly SCALE: 1:6 WEIGHT: 48.9kg SHEET 1 OF 1...
  • Page 35 Item No. Part No. Description Qty. PDG.2A001.00 SUBASSEM, PTO TENSIONER PDG.8A004.00 SUBASSEM, TOP TENSIONER PDG.8A003.00 SUBASSEM, TOP BELT IDLER PDG.8A002.00 SUBASSEM, INTERMEDIATE SHEAVE PDG.8A001.00 SUBASSEM, DRUM SHEAVE Lower plate removed, and added to opposite side of top plate. Large bolt: LocTite 263, torque 80 ft-lbf.

  • Page 36: Drum Sheave Assembly

    Drum Sheave SCALE: 1:10 WEIGHT: SHEET 1 OF 1...
  • Page 37 PDG.8A001.00 SUBASSEM, DRUM SHEAVE...
  • Page 38 SCALE: 1:10 WEIGHT: 6.11kg SCALE: 1:10 WEIGHT: 6.11kg SHEET 1 OF 1 SHEET 1 OF 1...

  • Page 39: Intermediate Sheave Assembly

    Intermediate Assembly Item No. Part No. Description Qty. PDG.8A002.00 SUBASSEM, INTERMEDIATE SHEAVE Intermediate Assembly Supplement...

  • Page 40: Pto Tensioner Assembly

    TITLE: PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF 1...

  • Page 41: Pto Tensioner Assembly

    PTO Tensioner Assembly Item No. Part No. Description Qty. PDG.2A001.00 SUBASSEM, PTO TENSIONER PTO Tensioner Assembly Supplemental...

  • Page 42: Top Belt Idler Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: 1.1kg SHEET 1 OF 1...
  • Page 43 Top Idler Assembly Item No. Part No. Description Qty. PDG.8A003.00 SUBASSEM, TOP BELT IDLER Top Idler Assembly...

  • Page 44: Top Tensioner Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Tensioner Assembly SCALE: 1:3 WEIGHT: 1.93kg SHEET 1 OF 1...
  • Page 45 Top Tensioner Assembly Item No. Part No. Description Qty. PDG.8A004.00 SUBASSEM, TOP TENSIONER Top Tensioner Assembly Supplement...
  • Page 46 Main Belt Tensioner SCALE: 1:20 WEIGHT: 5.89Kg SHEET 1 OF 1...

  • Page 47: Belt Tightener

    Main Belt Tightener Assembly Item No. Part No. Description Qty. PDG.8A005.00 SUBASSEM, BELT TIGHTENER Main Belt Tightener Assembly Supplement Leave loose, no LocTite, finished in bottom drum assembly step 2.

  • Page 48: Main Belt Idler

    MAIN BELT IDLER SCALE: 1:4 WEIGHT: 2.27kg SHEET 1 OF 1...

  • Page 49: Main Belt Idler

    Main Idler Assembly Item No. Part No. Description Qty. STEEL PDG.8A006.01 SUBASSEM, MAIN BELT IDLER...

  • Page 50: Main Belt Spindle Iii

    Main Belt Spindle III SCALE: 1:4 WEIGHT: 6.14kg SHEET 1 OF 1...

  • Page 51: Main Belt Spindle

    Main Spindle Assembly Item No. Part No. Description Qty. PDG.8A007.50 SUBASSEM, MAIN BELT SPINDLE SPIDER REV 3 Main Spindle Assembly Supplement...

  • Page 52: Planetary Assembly

    Planetary Assembly SCALE: 1:5 WEIGHT: 5.14kg SHEET 1 OF 1...

  • Page 53: Planetary Assembly

    Planetary Assembly Item No. Part No. Description Qty. PDG.8A008.00 SUBASSEM, PLANETARY Planetary Assembly...
  • Page 54 POWER TAKE OFF (PTO) SCALE: 1:10 WEIGHT: 6.92 SHEET 1 OF 1...
  • Page 55 Power Take Off (PTO) Item No. Part No. Description Qty. PDG.8A009.00 SUBASSEM, PTO Power Take Off (PTO) Supplement...

  • Page 56: Flex Head

    Flex Head SCALE: 1:5 WEIGHT: 3.81 SHEET 1 OF 1...
  • Page 57 Flex Head Item No. Part No. Description Qty. PDG.8A010.00 FLEX HEAD, COMPLETE WITH REDSPRING Flex Head Supplement...

  • Page 58: Tooling

    Top View Bottom View Magnetic Tooling Plate SCALE: 1:5 WEIGHT: SHEET 1 OF 1...
  • Page 59 Item No. Part No. Description Qty. PDG.80183.10 PLATE, MAGNETIC QCS DIAMOND CARRIER SAS.904175 ADAPTER, QCS WITH MAGNET...
  • Page 60 Filter Maintenance: 100 Hours 3 3 3 2 2 2 Door Not Shown Control Box SCALE: 1:5 WEIGHT: 19.72kg SHEET 1 OF 1...
  • Page 61 Item No. Part No. Description Quantity...
  • Page 62 Operator Interface SCALE: 1:2 WEIGHT: 1.22kg SHEET 1 OF 1...

  • Page 63: Operator Control Panel

    Operator Control Panel Item No. Part No. Description Quantity...
  • Page 64 B E L T T E N S I O N S 80 ±5 85 ±5 150 ±5...
  • Page 67 Display Screen Error Code Index FAULT CODE DRIVE DISPLAY DERSCRIPTION...
  • Page 68 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration Screws worked loose on the grinding disc.
  • Page 69 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Motor does not Missed phase Check the main power supply switch on and switch on again Replace Defective component defective component Motor triggers Motor protections switch trig-...
  • Page 70 Corporate Office 26423 79 Ave South Kent, WA 98032-7321 1.800.522.2606 (P) 1.877.762.0748 (F) www.SASECompany.com sales@SASECompany.com...

  • Page 71: Warranty

    (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.
  • Page 72 SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...

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