Sase 780 Operating And Parts Manual

Diamond grinder

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SASE COMPANY
780
OPERATING
AND PARTS
MANUAL
SASE Company, Inc.
1-800-522-2606
www.sasecompany.com
Revision Date: May 2003

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Summary of Contents for Sase 780

  • Page 1 SASE COMPANY OPERATING AND PARTS MANUAL SASE Company, Inc. 1-800-522-2606 www.sasecompany.com Revision Date: May 2003...
  • Page 3 5:30 AM to 5:00 PM (PST) for jobsite consulting, trouble shooting or for shipping orders. On behalf of the entire SASE Company Team, thank you for your valued business and we look forward to servicing your surface preparation needs.
  • Page 5: Table Of Contents

    TECHNICAL SPECIFICATIONS SAFETY INSTRUCTIONS MACHINE ADJUSTMENTS INSTALLATION AND REMOVAL OF TOOLS WET AND DRY GRINDING POWER SUPPLY START AND STOP PROCEDURE CONTROL PANEL MAINTENANCE AND CLEANING TROUBLESHOOTING DIAMOND DISC RECOMMENDATIONS PART NUMBERS AND DRAWINGS WIRING DIAGRAMS Diamatic 780 Diamond Grinder page...
  • Page 6: Technical Specifications

    TECHNICAL SPECIFICATIONS Diamatic 780 220 Volt Weight 1,100 LBS Power Requirement 220 Volt Three Phase 60 Amp Motor Output 20 Horsepower Motor RPM 1500 Foot Pounds of Torque Grinding Width 30.5 Inches Grinding Pressure 935 Pounds Disc Diameter 9 Inch...
  • Page 7: Safety Instructions

    No responsibility can be taken by the manufacturer or any distributors for any other ♦ action which is not described in this safety instructions or in the instruction manual. Diamatic 780 Diamond Grinder page 3...
  • Page 8 KEEP THE MACHINE DRY! ♦ DON’T CLEAN THE MACHINE USING HIGH PRESSURE WATER! ♦ ONLY QUALIFIED PERSONAL SHOULD OPEN THE POWER BOX! ♦ CHECK THAT THE CABLE IS FREE AND NOT PINCHED! Power Box Diamatic 780 Diamond Grinder page 4...
  • Page 9 DO NOT PUT YOUR HANDS OR OBJECTS INTO THE VACUUM ♦ HOLES WHILE THE MACHINE IS OPERATING! DURING WET GRINDING THE VACUUM HOLES SHOULD ALWAYS ♦ BE COVERD WITH THE RED PROTECTION CAP! Vacuum Hole Diamatic 780 Diamond Grinder page 5...
  • Page 10: Machine Adjustments

    Place the machine the into the working condition. Adjust the machine with the hydraulic jack in a horizontal position. Jack Slide the dust ring down until it is flush with the floor. Dust Ring Diamatic 780 Diamond Grinder page 6...
  • Page 11: Installation And Removal Of Tools

    Disconnect the machine from the power source. Tilt the machine back into the position shown. Each diamond disc is held on by 3 countersunk screws. When installing make sure the tools is aligned preoperly with the ‘centering stars’. Screw Disc Diamatic 780 Diamond Grinder page 7...
  • Page 12: Wet And Dry Grinding

    Fill the water tank with water. Rotate the water tap handle to start the water flowing. DRY GRINDING Connect the vacuum hose to the 2 vacuum hose connections on the machine. Water Tap Vacuum Hose Connection (2X) Diamatic 780 Diamond Grinder page 8...
  • Page 13: Power Supply

    POWER SUPPLY Check that you have the correct voltage and have made the correct connections. Connect power cable on power connector. Power Connector Diamatic 780 Diamond Grinder page 9...
  • Page 14: Start And Stop Procedure

    Wait until the “NO FAULT” light is on. (A) Connect the saftey cord to your wrist. Start the machine by pushing the green start button. (B) Stop the machine by pusing the red stop button. (C) Handle Safety Cord Diamatic 780 Diamond Grinder page 10...
  • Page 15: Control Panel

    You can choose the speed of the machine with the Speed Control button. Recommended Settings: 0-4: Heavy Duty work 4-6: Medium Duty work 6-10: Light Duty work AMP Meter Volt Meter Voltage Checking Switch Speed Control Diamatic 780 Diamond Grinder page 11...
  • Page 16: Maintenance And Cleaning

    ♦ Check the belts on the inside of the machine using the inspection hole ♦ on the bottom. The inside of the machine and the belt must be dry and dust free. Inspection Hole Diamatic 780 Diamond Grinder page 12...
  • Page 17: Troubleshooting

    Check if the discs are mounted and tight. Machine does not rotate counter clockwise: Check upper belt Discs do not rotate: Check the lower belt. (Rotate one disc, the other two must also rotate) Diamatic 780 Diamond Grinder page 13...
  • Page 18 Very Soft *Fourth step for high end concrete polishing *Use after Yellow Resin Discs (water required) *Sase Company stocks all the above discs. Others discs with varying grit and binding combinations can be special ordered to meet your application requirement.
  • Page 19 DIAMATIC 780 Table of Contents Page Number Description Qty. per machine Table of Contents Diamatic 780 Frame Belts and Cross Section Drive Housing Belt Tensioner Center Pulley Drive Pulley Gear Wheel Diamond Holder Page 15...
  • Page 21 DIAMATIC 780 Revision August 2003 List of items for Diamatic 780 Position Number Article Number Item Number Description Qty. per Machine U11899 MOTOR, 440V U11898 CABLE, MOTOR U11860 TAP, WATER U11861 HOSE, WATER U11863 PLATE, HINGE U11862 BOLT, HINGE SASE Company, Inc Sales - Rentals - Service - Leasing Toll Free Nationwide 1.800.522.2606...
  • Page 23 DIAMATIC 780 Revision August 2003 List of items for the Frame Position Number Article Number Item Number Description Qty. per machine U11857 TUBE, ADJUSTABLE STEERING U11858 TUBE, STEERING U11853 WEIGHT, SET U11758 CORD, SAFETY U11759 PIN, SAFETY U11760 SWITCH, SAFETY...
  • Page 25 DIAMATIC 780 Revision August 2003 List of items for Belts and Cross Section Position Number Article Number Item Number Description Qty. per machine U11866 BELT, 2000 D8M 85CXP U11896 BRUSH, DUSTCAP U11894 DUSTCAP, COMPLETE U11895 PIPE, VACUUM HOSE U11865 V-RING, 560A...
  • Page 27 DIAMATIC 780 Revision August 2003 List of items for Drive Housing Position Number Article Number Item Number Description Qty. per Machine BRACKET, TENSION PULLEY PLATE, TOP HOUSING COVER PLATE, BOTTOM COVER RING RING SASE Company, Inc Sales - Rentals - Service - Leasing Toll Free Nationwide 1.800.522.2606...
  • Page 29 DIAMATIC 780 Revision August 2003 List of items for Belt Tensioner Position Number Article Number Item Number Description Qty. per Machine AXLE, TENSION PULLEY U11885 RING, RETAINING 20M U11897 PULLEY, TENSION U11884 BEARING, TENSION PULLEY 6204 2RS BRACKET, TENSION PULLEY SASE Company, Inc Sales - Rentals - Service - Leasing Toll Free Nationwide 1.800.522.2606...
  • Page 31 DIAMATIC 780 Revision August 2003 List of items for Center Pulley Position Number Article Number Item Number Description Qty. per Pulley GEARWHEEL, LARGE SPROCKET U11872 BEARING, 3207 2RS U11873 BEARING, 3212 2 RS U11870 HOUSING, BEARING U11874 RING, RETAINING M110...
  • Page 33 DIAMATIC 780 Revision August 2003 List of items for Drive Pulley Position Number Article Number Item Number Description Qty. per Pulley U11886 RING, RETAINING M40 U11887 BEARING, 6308 2RS U11901 COUPLING, BUFFER U11888 PULLEY U11889 BUSHING, TAPERLOCK U11869 HOUSING, BEARING...
  • Page 35 DIAMATIC 780 Revision August 2003 List of items for Gear wheel Position Number Article Number Item Number Description Qty. per Gear U11881 BEARING, 6205 2RS U11882 RING, RETAINING M25 U11883 RING, RETAINING M52 U11907 BUSH AXLE, BRONZE GEAR WHEEL U11903...
  • Page 37 DIAMATIC 780 Revision August 2003 List of items for Diamond Holder Position Number Article Number Item Number Description Qty. per Holder U11810 SCREW, HEX COUNTERSUNK M6X10 U11807 MAGNET U11808 HOLDER, MAGNET U11811 STAR, CENTERING U11930 RING, RETAINING 58 U11876 PLATE, 240MM MAGNET...

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