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Sase PDG 8000 Manual

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  • Page 5: Table Of Contents

    Table of Contents Safety Instructions....................... Introduction........................ Transportation......................Storage........................Setup and Operation....................Changing of Diamonds....................Determining Diamond Selection..................Final Assembly......................Frame w/o Drum......................Handle Assembly......................Basic Frame......................... Step View........................Complete Drum......................Bottom Drum Assembly Level 1..................Bottom Drum Assembly Level II..................Bottom Drum Assembly Level III...................
  • Page 6 Flex Head........................Tooling........................Water System......................Belt Paths........................Technical Specifications....................List of Fault or Alarm Indicators..................Certificate of Declaration and Conformity................

  • Page 7: Safety Instructions

    Should the user fail to comply with these, SASE Company Inc or its representatives are free from all liability both directly and indirectly. Read through these operating instructions and make sure that you understand the contents before starting to use the machine.
  • Page 8 Safety Instructions Check that the cord and extension cord are intact and in good condi- tion. Never use the machine if the cord is damaged, hand it in to an WARNING HIGH VOLTAGE! authorized service workshop for repair. Does not use a rolled up extension cord. Inspection and/or maintenance should be carried out Electrical cords must not exceed 200ft in length.

  • Page 9: Introduction

    As with all electronic equipment, the drives are sensitive to excessive vibration, rough treatment and high levels of dust. Much care and atten- tion has been given by SASE to ensure maximal protection is given to the drive. Note the shock absorbing mounting system used to mount the steel cabinet on the machine chassis/frame.
  • Page 11 t o s t a r t ma c h i n e...

  • Page 12: Setup And Operation

    Once both a speed and direction have been nominated, switch on dust extraction or vacuum device. IMPORTANT! It is highly recommended to use a SASE BULL 1250 Industrial Vacuum system for complete dust control.  ...

  • Page 13: Changing Of Diamonds

    Changing of Diamonds Different applications often require different selections of diamond tooling. There will be many occasions when the grinding discs need to be changed. Following is a guide for this procedure. Preparation Press the Stop button and engage the Emergency Stop button. As an extra precaution, unplug power cord to prevent unintentional starting of the machine while changing disc, which could result in serious injury.

  • Page 14: Determining Diamond Selection

    Determining Diamond Selection Diamond Background Diamond abrasives usually consist of 2 components: Diamond powder (also known as diamond crystals or grit). By chang- ing the size of the diamond powder or grit, we can change how coarse or fi ne the scratches will be that are left behind from the grinding process.

  • Page 16: Final Assembly

    5 5 5 5 PDG 8000 Final Assembly SCALE: 1:15 WEIGHT: 519.9kg SHEET 1 OF 1...
  • Page 17 Final Assembly Item No. Part No. Description Quantity NB.12.255 M16-2.0x40 Socket Head Cap Screw HOL.U11899 15KW Motor HOL.U11970 Plastic Motor Fan Cover (Not Shown) HOL.900016 Motor Fan (Not Shown) NB.70.109 Motor Key PDG.80071.00 Motor O-Ring PDG.80065.00 Ballast Weight NB.10.121 1-8x4 Hex Head Cap Screw NB.11.108 M6-1.0x16 Hex Flanged Head Cap Screw PDG.80066.00...

  • Page 18: Frame W/O Drum

    Item 9 is installed into item 2 and item 7 fastens items 2&3 together PDG 8000 Frame w/o Drum SCALE: 1:10 WEIGHT: 111kg SHEET 1 OF 1...
  • Page 19 Frame without Drum Item No. Part No. Description Quantity PDG.80055.00 Water Tank PDG.80056.00 Right Hand Half Shell PDG.80057.00 Left Hand Half Shell See Page # 20 Handle Assembly PDG.80200.00 20HP 230V 50-60Hz Drive PDG.80201.00 20HP 380-460V 50-60Hz Drive NB.13.116 M6-1.0x20 Socket Flat Head Cap Screw NB.11.121 M8-1.25x16 Flanged Hex Head Cap Screw NB.11.112...

  • Page 20: Handle Assembly

    HANDLE BAR MUST BE "THREADED" THROUGH ITEM 9 AND THEN ITEM 2 CAN BE USED TO TIGHTEN HANDLE POSITION ITEM 8 IS TO BE INSTALLED AROUND STEM LOCK ON VERTICAL FRAME MEMBER TITLE: Handle Assembly SCALE: 1:6 WEIGHT: 18.6kg SHEET 1 OF 1...
  • Page 21 Handle Assembly Item No. Part No. Description Qty. NB.12.219 M8-1.25x25 Socket Head Cap Screw NB.20.135 M40-1.5 Shaft Nut PDG.20232.00 Handle Bar PDG.20229.00 Stem Lock Actuator PDG.20228.00 Handle Stem Lock PDG.20227.00 Handle Stem Lock Lever PDG.20230.00 Handle Stem Cover PDG.20226.00 Handle Stem Cap PDG.20225.00 Handle Stem NB.12.235...

  • Page 22: Basic Frame

    PDG 8000 Basic Frame SCALE: 1:8 WEIGHT: 87.7kg SHEET 1 OF 1...
  • Page 23 Basic Frame Item No. Part No. Description Quantity PDG.80048.00 Carriage PDG.80054.00 Vertical Frame Member NB.12.253 M12-1.75x35 Socket Head Cap Screw PDG.80062.00 Metaxentric Bushing See Page # 20 Handle Assembly NB.10.123 M24-3x250 Hex Head Cap Screw PDG.20255.01 Axle Bushing - Metric PDG.80068.00 Rear Wheel M300 NB.20.118...

  • Page 24: Step View

    PDG 8000 Step View SCALE: 1:3.5WEIGHT: 69kg SHEET 1 OF 1...
  • Page 25 Step View Item No. Part No. Description Quantity PDG.20237.00 Gas Strut Pin NB.12.249 M12-1.75x25 Socket Head Cap Screw PDG.20236.00 Gas Strut NB.12.090 M5-0.8x16 Socket Head Cap Screw PDG.20235.00 Tilt Step Stop NB.15.250 M12x16 Socket Head Shoulder Screw PDG.80058.00 Tilt Assist Step 8000...

  • Page 26: Complete Drum

    PDG 8000 Complete Drum SCALE: 1:10 WEIGHT: 191kg SHEET 1 OF 1...
  • Page 27 Complete Drum Item No. Part No. Description Quantity See Page # 32 Bottom Drum Assembly III See Page # 34 Top Plate Assembly PDG.80042.00 Stationary Plate PDG.80044.00 Bottom Belt Dust Shroud PDG.80046.00 Drum Mounting Ear PDG.80043.00 Top Belt Dust Shroud NB.13.252 M10-1.5x30 Socket Flat Head Cap Screw PDG.80072.00...

  • Page 28: Bottom Drum Assembly Level

    6 6 6 6 PDG 8000 Bottom Drum Assembly Level I SCALE: 1:8 WEIGHT: 101.4kg SHEET 3 OF 3...
  • Page 29 Bottom Drum Assembly Level I Item No. Part No. Description Quantity PDG.80027.00 Bottom Drum Plate PDG.80019.00 Main Tensioner React Post PDG.80025.00 Inner Stancion PDG.80026.00 Perimeter Stancion NB.50.147 M3x16 Spiral Pin NB.12.219 M8-1.25x25 Socket Head Cap Screw...

  • Page 30: Bottom Drum Assembly Level Ii

    5 5 5 PDG 8000 Bottom Drum Assembly Level II SCALE: 1:8 WEIGHT: 101.4kg SHEET 2 OF 3...
  • Page 31 Bottom Drum Assembly Level II Item No. Description Quantity PDG.80027.00 Bottom Drum Plate See Page # 50 Main Belt Spindle See Page # 46 Belt Tightener NB.12.108 M6-1.0x12 Socket Head Cap Screw NB.12.111 M6-1.0x16 Socket Head Cap Screw NB.12.213 M8-1.25x16 Socket Head Cap Screw See Page # 48 Main Belt Idler NB.18.140...

  • Page 32: Bottom Drum Assembly Level Iii

    DETAIL A SCALE 1 : 4 PDG 8000 Bottom Drum Assembly Level III SCALE: 1:8 WEIGHT: 101.4kg SHEET 1 OF 3...
  • Page 33 Bottom Drum Assembly Level III Item No. Part No. Description Quantity PDG.80008.00 Idler Reinforcing Link PDG.20208.00 Tensioner Control Bar PDG.20207.00 Main Belt Tensioner Rod NB.20.120 Tensioner Nut NB.20.111 M12-1.75 Jam Nut NB.15.251 M12x60 Socket Head Shoulder Bolt See Page # 54 PTO Assembly See Page # 52 Planetary Assembly...

  • Page 34: Top Plate Assembly

    PDG 8000 Top Plate Assembly SCALE: 1:6 WEIGHT: 48.9kg SHEET 1 OF 1...
  • Page 35 Top Plate Assembly Item No. Part No. Description Quantity PDG.80028.00 Top Drum Plate See Page # 40 PTO Tensioner Assembly See Page # 44 Top Tensioner Assembly See Page # 42 Top Belt Idler Assembly NB.12.252 M12-1.75x30 Socket Head Cap Screw NB.12.108 M6-1.0x12 Socket Head Cap Screw NB.13.218...

  • Page 36: Drum Sheave Assembly

    PDG 8000 Drum Sheave Assembly SCALE: 1:4 WEIGHT: 27.4kg SHEET 1 OF 1...
  • Page 37 Drum Sheave Assembly Item No. Part No. Description Quantity PDG.80029.50 Stationary Drum Sheave PDG.80032.50 Drum Spindle NB.40.133 External Retaining Ring M100 PDG.20250.00 Bearing 6020-2RS NB.40.131 Internal Retaining Ring M150...

  • Page 38: Intermediate Sheave Assembly

    PDG 8000 Intermediate Sheave Assembly SCALE: 1:3 WEIGHT: 6.11kg SHEET 1 OF 1...
  • Page 39 Intermediate Sheave Assembly Item No. Part No. Description Quantity PDG.80033.00 Intermediate Axle NB.20.109 M12x1.5 Jam Nut PDG.80034.00 Intermediate Sheave PDG.20201.00 PDG.20209.00 PTO Hub Spacer NB.20.108 M20x2.5 Hex Flanged Nut...

  • Page 40: Pto Tensioner Assembly

    TITLE: PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF 1...
  • Page 41 PTO Tensioner Assembly Item No. Part No. Description Quantity PDG.20203.00 PTO Tensioner Clamp PDG.20204.00 PTO Tensioner Plate PDG.20220.00 Bearing 3204-2RS PDG.20212.00 PTO Tension Idler PDG.20211.00 PTO Tension Idler Spacer PDG.20214.00 Modifed M20-2.5x55 Hex Head Screw* NB.20.110 M20x2.5 Jam Nut...

  • Page 42: Top Belt Idler Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: 1.1kg SHEET 1 OF 1...
  • Page 43 Top Belt Idler Assembly Item No. Part No. Description Quantity PDG.80038.00 Top Belt Idler Base PDG.80037.00 Top Belt Idler PDG.20220.00 Bearing 3204-2RS PDG.20215.00 M30 O-Ring PDG.80078.00 M20-2.5x46.8 Socket Head Screw...

  • Page 44: Top Tensioner Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Tensioner Assembly SCALE: 1:3 WEIGHT: 1.93kg SHEET 1 OF 1...
  • Page 45 Top Tensioner Assembly Item No. Part No. Description Quantity PDG.20210.00 Top Belt Tension Idler Spacer PDG.80035.00 Top Belt Tension Idler PDG.20220.00 Bearing 3204-2RS NB.13.116 M6-1.0x20 Socket Flat Head Cap Screw PDG.20206.50 Top Belt Tensioner Clamp PDG.20205.50 Top Belt Tensioner Plate PDG.20215.00 M30 O-Ring NB.12.263...

  • Page 46: Belt Tightener

    PDG 8000 Belt Tightener SCALE: 1:5 WEIGHT: 5.89Kg SHEET 1 OF 1...
  • Page 47 Belt Tightener Item No. Part No. Description Quantity PDG.80014.00 Main Belt Tensioner Pivot PDG.80012.00 Lower Tensioner Arm PDG.80015.00 Main Tensioner Heavy Stancion PDG.80016.00 Main Tensioner Spacer PDG.80021.00 Main Tensioner Spindle PDG.80022.00 Lower Tensioner Spindle Spacer PDG.80023.00 Upper Tesnioner Spindle Spacer PDG.20219.00 Bearing 63008-2RS PDG.80020.00...

  • Page 48: Main Belt Idler

    PDG 8000 Main Belt Idler SCALE: 1:3 WEIGHT: 2.27kg SHEET 1 OF 1...
  • Page 49 Main Belt Idler Item No. Part No. Description Quantity PDG.80011.00 Main Belt Idler Spindle PDG.80010.00 Main Belt Idler PDG.20219.00 Bearing 63008-2RS PDG.80009.00 Idler Bearing Retainer NB.50.143 Hardened Pin M8x26...

  • Page 50: Main Belt Spindle

    Rest snap ring on spindle before pressing on bearings PDG 8000 Main Belt Spindle SCALE: 1:3 WEIGHT: 6.35kg SHEET 1 OF 1...
  • Page 51 Main Belt Spindle Item No. Part No. Description Quantity PDG.80002.01 Main Drive Sheave Rev 1 PDG.20218.00 Bearing 62208-2RS PDG.80003.00 Outer Main Bearing Spacer PDG.80004.00 Inner Main Bearing Spacer NB.40.130 Internal Retaining Ring M80 PDG.80005.00 Main Bearing Spindle NB.40.110 External Retaining Ring M40 NB.18.142 M6-1.0x16 Tipped Socket Head Set Screw...

  • Page 52: Planetary Assembly

    Dust Seal Installed On Bottom Drum Plate PDG 8000 Planetary Assembly SCALE: 1:3 WEIGHT: 5.14kg SHEET 1 OF 1...
  • Page 53 Planetary Assembly Item No. Part No. Description Quantity PDG.80001.00 Planetary Sheave PDG.20200.00 Planetary Axle PDG.20201.00 NB.50.143 Hardened Pin M8x26 NB.20.109 M12-1.5 Jam Nut NB.20.108 M20x2.5 Hex Flanged Nut NB.11.109 M6-1.0x12 Flanged Hex Head Cap Screw PDG.20285.00 Planetary Slurry Cover PDG.20286.00 Felt Seal Ring...

  • Page 54: Pto Assembly

    Dust Seal Installed On Bottom Drum Plate PDG 8000 PTO Assembly SCALE: 1:4 WEIGHT: 6.88kg SHEET 1 OF 1...
  • Page 55 PTO Assembly Item No. Part No. Description Quantity PDG.20201.00 NB.20.109 M12x1.5 Jam Nut PDG.80007.00 PTO Hub Sheave PDG.80006.00 PTO Drive Sheave PDG.20202.00 PTO Axle NB.12.111 M6-1.0x16 Socket Head Cap Screw NB.20.108 M20x2.5 Hex Flanged Nut PDG.2028.00 PTO Slurry Cover NB.12.108 M6-1.0x12 Hex Flanged Head Cap Screw...

  • Page 56: Flex Head

    9 9 9 TITLE: Flex Head 7 7 7 SCALE: 1:2 WEIGHT: 3.81 SHEET 1 OF 1...
  • Page 57 Flex Head Item No. Part No. Description Quantity PDG.20103.00 Suspension Yoke PDG.20100.00 Driving Plate PDG.20101.01 Driven Plate PDG.20102.01 Center Element PDG.20109.00 Yoke Bushing PDG.20106.00 Rubber Post 70 DURO (Hard Standard) PDG.20106.01 Rubber Post 60 DURO (Soft Optional) NB.13.218 M8-1.25 x 20 Socket Flat Head Cap Screw PDG.20104.01 Shamrock Plate Key V2 NB.13.216...

  • Page 59: Tooling

    Tooling Item No. Part No. Description Quantity See Page # 56 Flex Head NB.30.212 M8 Lock Washer NB.12.219 M8-1.25x25 Socket Head Cap Screw NB.13.118 M6-1.0x12 Socket Flat Head Cap Screw PDG.80076.00 PDG8000 Tooling Plate HOL.904132 Quick Change Adapter NB.13.216 M8-1.25x16 Flat Head Socket Cap Screw...

  • Page 60: Water System

    THIS SYSTEM INSTALLED ON MACHINE #0029 AND NEWER 3 3 3 TITLE: Dual Water System SCALE: 1:7 WEIGHT: .87kg SHEET 1 OF 1...
  • Page 61 Dual Water System Item No. Part No. Description Quantity PDG.20243.00 Thrust Bearing Washer PDG.20258.00 Bulkhead Fitting 3/8 NPT w/ Nut & Washer PDG.20268.00 Elbow 1/2" NPT PDG.80079.00 1/4" x 9" NPT Galvenized Pipe PDG.20245.00 3/8 PTC Fitting 3/8 NPT PDG.20246.00 3/8 PTC Fitting 1/4 NPT PDG.20262.00 Water Hose PDG.20247.00 1/4 Turn Ball Valve THIS WATER SYSTEM IS INSTALLED ON MACHINE #0029 AND NEWER...

  • Page 62: Belt Paths

    Filter Maintenance: 100 Hours 3 3 3 2 2 2 PDG 8000 Door Not Shown Control Box SCALE: 1:5 WEIGHT: SHEET 1 OF 1...

  • Page 63: Technical Specifications

    Control Box Item No. Part No. Description Quantity PDG.20341.00 FAN, 24V DC FOR DRIVE PDG.20342.00 HOLDER, FUSE SPARE PDG.20342.01 FUSE, 250V 10A PDG.20343.00 SUPPLY, POWER LOW VOLT PDG.20343.01 SUPPLY, POWER HIGH VOLT PDG.20344.00 TERMINAL, CONNECTION DR1.5/4 PDG.20345.00 TERMINAL, BLOCK M10/10P PDG.20346.00 TERMINAL, M35/16P PDG.80202.00...

  • Page 64: List Of Fault Or Alarm Indicators

    TITLE: Operator Interface SCALE: 1:2 WEIGHT: 1.22kg SHEET 1 OF 1...
  • Page 65 Operator Interface Item No. Part No. Description Quantity PDG.20318.00 Box - REV5 PDG.20320.00 High Volt Panel PDG.20319.00 Low Volt Panel PDG.20340.00 Programmed GOT1000 Display PDG.20326.00 Emergency Stop PDG.20321.00 Potentiometer - Base PDG.20321.50 Potentiometer - Knob PDG.20323.00 Green Push-Button PDG.20322.00 Orange Push-Button PDG.20324.00 Red Push-Button PDG.20314.00...

  • Page 67: Certificate Of Declaration And Conformity

    Technical Specifications PDG 8000 Item Number PDG.8000.01 230 Volt PDG.8000.02 380 Volt PDG.8000.03 460 Volt Variable Speed 0 – 1750 Motor Output 15 kW, 20HP Required Circuit Three Phase, 60Hz, 230V, 60Amp Three Phase, 60Hz, 460V, 40Amp * Three Phase, 50Hz, 380V, 50Amp...
  • Page 68    ...
  • Page 69 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration  Screws worked loose on the grinding disc. ...
  • Page 70   Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Missed phase Motor does not Check the main power supply switch on  and switch on again Replace Defective component ...
  • Page 71 (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.
  • Page 72 SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...
  • Page 73 8 4 6 4 . 2 0 . 0 1 2 0 8 4 6 4 . 2 0 . 0 1 2 0 8 4 6 4 . 2 0 . 0 1 2 0 8 4 6 4 . 2 0 . 0 1 2 0 8 4 6 4 .

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