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Sase PDG 8000 REMOTE Manual

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PDG 8000 REMOTE
Ser #: 4400+
Date: 11/28/2022

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Summary of Contents for Sase PDG 8000 REMOTE

  • Page 1 PDG 8000 REMOTE Ser #: 4400+ Date: 11/28/2022...
  • Page 3 SASE ls able to provide unsurpassed service and technical support for the contractor . . At SASE we engineer and manufacture our own equipment, which allows us to be in control of the - quality of the equipment we sell. SASE offers a complete line of concrete preparation and polishing equipment, our newest introduction being our new line of PDG planetary diamond grinders, which is setting a new standard for the concrete grinding and polishing industry.

  • Page 5: Table Of Contents

    Table of Contents Cover Letter from Owner Table of Contents Introduction Diamond Tooling Changing Diamonds Personal Safety Diamond Tooling Quick Reference Plastics & Water System 12-13 Testing Stage 14-15 Motor on Drum 16-17 Frame without Drum 18-19 Handle Assembly 20-21 Basic Frame 22-23 Step View...

  • Page 6: Cover

    Set-Up Position the grinder in the working area. Make sure there are diamonds The SASE PDG 8000 planetary diamond grinders are designed for grinding of underneath the machine, and that the head locks are tight. marble, terrazzo, granite and concrete. Their applications range from rough grinding through to a polished finish.

  • Page 7: Diamond Tooling

    Following is a guide for this procedure. Determining Diamond Selection Preparation Diamond Background s an Press the Stop button and engage the Emergency Stop button. A Diamond abrasives usually consist of 2 components: extra precaution, you can unplug the power cord. Diamond powder (also known as diamond crystals or grit).

  • Page 8: Personal Safety

    Should the user fail to comply with these, SASE Company Inc or its representatives are free from all liability both directly and indirectly. Be on your guard for electrical shocks. Avoid having body contact with lightning conductors/metal in the ground.

  • Page 9: Safety Hazards

    Much care and attention has been given by SASE to ensure maximum protection is given to the drive. When transporting, it is important to ensure the machinery is properly secured at WARNING HIGH VOLTAGE! all times to eliminate “bouncing”.
  • Page 10 Metal Bond Diamond Tooling Quick Reference Guide Yellow Series Extremely Hard Concrete Very soft bonded diamonds for grinding extremely hard concrete floors. Gold Series Very Hard to Hard Concrete Very soft bonded diamonds for grinding very hard to hard concrete floors. Blue Series Hard to Medium Concrete Soft bonded diamonds for grinding hard to medium concrete...
  • Page 11 Torque Conversion Chart 1 ft.-lbs. = 1.3556 N.-m. ft-lb 47.5 ft-lb 54.2 ft-lb 81.3 ft-lb 108.5 N-m Basic Torque Reference Flat Head Socket Thread Hex Head Socket Head Cap Low Head Socket Flanged Hex Head Size in*lb 5 mm in*lb in*lb ft*lb 6 mm...
  • Page 12 COVER STRAPS DETAIL A SCALE 1 : 8 SWING WEIGHT DETAIL B SCALE 1 : 9 CASTER AND HANDLE MOUNT DETAIL C SCALE 1 : 9 PDG.8500.03 8K REMOTE FINAL ASSEMBLY...
  • Page 13 PDG 8000 REMOTE FINAL ASSEMBLY Item No. Part No. Description Item No. Part No. Description PDG.85A15.00 ASSEMBLY, DRUM-MOTOR VAC.10211 BATTERY STRAP PDG.85A05.00 OPERATOR HANDLE VAC.10111 CAMLOCK, PLASTIC MALE FOR 3" VAC HOSE PDG.85A06.00 8KR DRIVE ASSEMBLY RIGHT VAC.10113 CAMLOCK, 3" FEMALE X 3" HOSE SHANK PDG.85A07.00 DRIVE ASSEMBLY LEFT...
  • Page 14 RIGHT : PDG.85A08.00 LEFT : PDG.85A09.00 8K REMOTE WEIGHT ARM...
  • Page 15 SWING WEIGHT ASSEMBLY Item No. Part No. Description PDG.85506.00 FLANGE, SUPPORT SWING WEIGHT PDG.85501.00 ARM, SWING WEIGHT RIGHT HAND 8KR PDG.85502.00 ARM, SWING WEIGHT LEFT HAND 8KR PDG.85503.00 SHAFT, PIVOT SWING WEIGHT PDG.85504.00 CLAMP, SPRING SWING WEIGHT PDG.85508.00 PLUNGER, SWING WEIGHT PDG.85509.00 SHAFT, SWING WEIGHT PDG.85510.00...
  • Page 16 PDG.85A05.00 8K REMOTE OPERATOR HANDLE...
  • Page 17 HANDLE ASSEMBLY Item No. Part No. Description PDG.85175.00 STEM, HANDLE BAR PDG.83526.02 BAR, HANDLE WELDMENT PDG.83526.23 CAP, HANDLE BAR PDG.85186.00 DOOR, HANDLE PDG.85187.00 PANEL, SWITCH PDG.85190.00 SPACER, PANEL PDG.85192.00 HINGE, HANDLE DOOR PDG.85193.00 HANDLE INSERT, MODIFIED, 2 PARTS PLUS HARDWARE BELOW ( PDG.85560.00 DOOR LATCH PDG.85562.00...
  • Page 18 RIGHT : PDG.85A06.00 LEFT : PDG.85A07.00 8K REMOTE DRIVE ASSEMBLY...
  • Page 19 WHEEL DRIVE ASSEMBLY Item No. Part No. Description PDG.85201.00 HUB, DRIVE (first version) PDG.85202.00 SPINDLE, DRIVE (first version) PDG.85205.00 FLANGE, MOUNT PDG.85206.00 CAP, GEARBOX PDG.85207.01 SHAFT, SHIFT (need version info) PDG.85213.01 KNOB, DRIVE ENGAGE PDG.85214.00 HANDLE, LOCK DRIVE ENGAGE PDG.85215.00 SPROCKET, DRIVE (first version) PDG.85216.00 KEY, DRIVE 1/4 X 1/4 X .75"...

  • Page 20: Motor On Drum

    • • • • PDG.85A15.00 • 11 · 8K REMOTE ::::--® • MOTOR ON DRUM • & .. & &...
  • Page 21 Motor on Drum Item No. Part No. Description Quantity PDG.80066.00 SHROUD, MOLDED VACUUM PDG.20249.00 RUBBER, EPDM GASKET NB.11.108 SCREW, FLANGED HEX HEAD CAP M6 -1.0 X 16 PDG.80071.40 GASKET, MOTOR PDG.80107.03 SPACER, MOTOR FOR COUPLING DESIGN PDG8K HOL.U11899 MOTOR, 780 230-460V 15KW 50-60HZ SIEMENS(7/8/9 included) HOL.U11970 Fan-Cover, MOTOR, 780 230-460V 15KW 50-60HZ SIEMENS(Part of #6) HOL.900016...

  • Page 22: Complete Drum

    13 A 13 B Complete Drum SCALE: 1:50 WEIGHT: 140.28 SHEET 1 OF 1...
  • Page 23 Complete Drum Item No. Part No. Description Qty. See Page 12 - 13 Bottom Plate Assembled PDG.80039.00 BELT, MAIN PK21 M75 X 3046 OC BOTTOM PDG.80040.00 BELT, PTO PK6 M11 X 1310 OC MIDDLE See Page 14 - 15 Top Plate Assembled NB.12.219 NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC...

  • Page 24: Bottom Drum Assembly Level I

    6 6 6 6 PDG 8000 Bottom Drum Assembly Level I SCALE: 1:8 WEIGHT: 101.4kg SHEET 3 OF 3...
  • Page 25 Bottom Drum I Assembly Item No. Part No. Description Qty. PDG.80027.02 PLATE, BOTTOM DRUM ALUMINIUM PDG.80019.00 POST, MAIN TENSIONER REACT PDG.80025.00 STANCION, INNER PDG.80026.00 STANCION, PERIMETER NB.50.147 PIN, SPIRAL M3 X 16 NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC Bottom Drum I Assembly NB.12.219 LocTite 263...

  • Page 26: Bottom Drum Assembly Level

    8 8 8 Bottom Drum Assembly Level II SCALE: 1:8 WEIGHT: 101.4kg SHEET 2 OF 3...
  • Page 27 Bottom Drum II Assembly Item No. Part No. Description Qty. See Page 31 Bottom Drum I Assemnbled PDG.8A005.01 SUBASSEM, BELT TIGHTENER SUBASSEM, MAIN BELT STEEL IDLER PDG.8A006.02 NB.18.140 SET SCREW, M16-2.0 X 16 (Not used) PDG.8A007.50 SUBASSEM, MAIN BELT SPINDLE SPIDER REV 3 NB.12.213 SCREW, SOCKET HEAD CAP M8-1.25 X 16 12.9 NB.12.108...
  • Page 28 PDG 8000 8000 BOTTOM DRUM SCALE: 1:50 WEIGHT: 177.03 SHEET 1 OF 1...
  • Page 29 Bottom Drum III Assembly Item No. Part No. Description Qty. See Page 33 Bottom Drum II Assembled PDG.8A009.00 SUBASSEM, PTO PDG.8A008.00 SUBASSEM, PLANETARY NB.12.249 SCREW, SOCKET HEAD CAP M12-1.75 X 25 12.9 ZINC PDG.20207.02 ROD, MAIN BELT TENSIONER PDG.80064.00 SPACER, ROD TIE DOWN NB.15.251 SCREW, SOCKET HEAD SHOULDER M12 X 60 NB.30.134...

  • Page 30: Top Plate Assembly

    PDG 8000 Top Plate Assembly SCALE: 1:6 WEIGHT: 48.9kg SHEET 1 OF 1...
  • Page 31 Top Plate Assembly Item No. Part No. Description Qty. PDG.80028.02 PLATE, TOP DRUM ALUMINUM PDG.2A001.00 SUBASSEM, PTO TENSIONER PDG.8A004.00 SUBASSEM, TOP TENSIONER PDG.8A003.00 SUBASSEM, TOP BELT IDLER NB.12.252 SCREW, SOCKET HEAD CAP M12-1.75 X 30 12.9 ZINC NB.12.108 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.8A002.00...
  • Page 32 Drum Sheave SCALE: 1:10 WEIGHT: SHEET 1 OF 1...

  • Page 33: Drum Sheave Assembly

    Drum Sheave Assembly Item No. Part No. Description Qty. PDG.80029.60 SHEAVE, STATIONARY DRUM PDG.20250.00 BEARING, 6020-2RS NB.40.131 RING, INTERNAL RETAINING M150 PDG.80032.50 SPINDLE, DRUM NB.40.133 RING, EXTERNAL RETAINING M100 PDG.8A001.00 SUBASSEM, DRUM SHEAVE Drum Sheave Assembly Supplement PDG.20250.00 Green LocTite 609, inner and outter, where contacts spindle/sheave. NB.40.131 Make sure the snapring seats NB.40.133...
  • Page 34 MUST EXCESS LOCTITE MUST BE VISIBLE ONCE COMPLETED SCALE: 1:10 WEIGHT: 6.11kg SCALE: 1:10 WEIGHT: 6.11kg SHEET 1 OF 1 SHEET 1 OF 1...
  • Page 35 Intermediate Assembly Item No. Part No. Description Qty. PDG.80033.00 AXLE, INTERMEDIATE NB.20.107 LUGNUT, M12-1.5 PDG.80034.00 SHEAVE, INTERMEDIATE PDG.20201.00 PDG.20209.00 SPACER, PTO HUB NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.8A002.00 SUBASSEM, INTERMEDIATE SHEAVE Intermediate Assembly Supplement NB.20.107 LocTite 263, torque 60 ft-lbf. PDG.80034.00 Press onto hub(#4) 1/5/6...

  • Page 36: Pto Tensioner Assembly

    TITLE: PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF 1...
  • Page 37 PTO Tensioner Assembly Item No. Part No. Description Qty. PDG.20203.00 CLAMP, PTO TENSIONER PDG.20204.00 PLATE, PTO TENSIONER PDG.20220.00 BEARING, 3204-2RS PDG.20212.00 IDLER, PTO TENSIONER PDG.20211.00 SPACER, PTO TENSIONER IDLER PDG.20214.00 SCREW, HEX HEAD MODIFIED M20-2.5 X 55 NB.20.110 NUT, JAM M20 - 2.5 PDG.2A001.00 SUBASSEM, PTO TENSIONER PTO Tensioner Assembly Supplemental...

  • Page 38: Top Belt Idler Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: 1.1kg SHEET 1 OF 1...
  • Page 39 Top Idler Assembly Item No. Part No. Description Qty. PDG.80038.00 BASE, TOP BELT IDLER PDG.80037.00 IDLER, TOP BELT PDG.20220.00 BEARING, 3204-2RS PDG.20215.00 O-RING, M30 PDG.80078.00 SCREW, MODIFIED SOCKET HEAD M20-2.5 X 46.8 PDG.8A003.00 SUBASSEM, TOP BELT IDLER Top Idler Assembly PDG.20215.00 Grease used with this part.

  • Page 40: Top Tensioner Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Tensioner Assembly SCALE: 1:3 WEIGHT: 1.93kg SHEET 1 OF 1...
  • Page 41 Top Tensioner Assembly Item No. Part No. Description Qty. PDG.20210.00 SPACER, TOP BELT TENSIONER IDLER PDG.80035.00 IDLER, TOP BELT TENSIONER PDG.20220.00 BEARING, 3204-2RS NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 PDG.20206.50 CLAMP, TOP BELT TENSIONER PDG.20205.50 PLATE, BELT TENSIONER PDG.20215.00 O-RING, M30 NB.12.263...
  • Page 42 PDG 8000 8K MAIN BELT TENSIONER, 6207 BEARING SCALE: 1:3 WEIGHT: SHEET 2 OF 2...
  • Page 43 Main Belt Tightener Assembly Item No. Part No. Description Qty. NB.10.218 SCREW, SOCKET HEAD CAP M8-1.25 X 20 NB.13.116 SCREW, FLAT HEAD TORX SOCKET CAP M6 -1.0 X 20 NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 NB.30.128 WASHER, FINGER DISC SPRING 20MM NB.50.143 PIN, HARDENED M8 X 26...

  • Page 44: Main Belt Idler

    MAIN BELT IDLER SCALE: 1:4 WEIGHT: 2.27kg SHEET 1 OF 1...
  • Page 45 Main Idler Assembly Item No. Part No. Description Qty. PDG.80011.01 SPINDLE, MAIN BELT IDLER 6207 PDG.80010.02 IDLER, STEEL MAIN BELT 6207 PDG.80047.00 BEARING, NACHI 6207-2NSE PDG.80009.01 RETAINER, IDLER BEARING 6207 NB.50.143 PIN, HARDENED M8 X 26 PDG.80114.01 SPACER, MAIN BELT IDLER BEARING 6207 SUBASSEM, MAIN BELT IDLER 6207 PDG.8A006.02...

  • Page 46: Main Belt Spindle Iii

    Main Belt Spindle III SCALE: 1:4 WEIGHT: 6.14kg SHEET 1 OF 1...
  • Page 47 Main Spindle Assembly Item No. Part No. Description Qty. PDG.80002.50 SHEAVE, MAIN DRIVE REV 3 2 & 5 PDG.20218.00 BEARING, 62208-2RS PDG.80003.00 SPACER, OUTER MAIN BEARING PDG.80004.00 SPACER, INNER MAIN BEARING PDG.80005.50 SPINDLE, MAIN BEARING REV 2 NB.40.110 RING, EXTERNAL RETAINING M40 NB.50.138 PIN, CYLINDER M5 x 20 PDG.80002.53...

  • Page 48: Planetary Assembly

    MUST EXCESS LOCTITE WILL BE VISIBLE ONCE COMPLETED Planetary Assembly SCALE: 1:5 WEIGHT: 5.14kg SHEET 1 OF 1...
  • Page 49 Planetary Assembly Item No. Part No. Description Qty. PDG.80001.00 SHEAVE, PLANETARY RED PDG.20200.00 AXLE, PLANETARY 40MM NB.50.143 PIN, HARDENED M8 X 26 NB.20.107 NUT, LUG M12-1.5 NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.20201.00 PDG.8A008.00 SUBASSEM, PLANETARY Planetary Assembly NB.20.107 LocTite 263, torque 60 ft-lbf LocTite 263, torque 150 ft-lbf NB.20.108 Older versions of this assembly, use PDG.80001.00 without countersunk holes.

  • Page 50: Power Take Off (Pto)

    MUST EXCESS LOCTITE WILL BE VISIBLE ONCE COMPLETED POWER TAKE OFF (PTO) SCALE: 1:10 WEIGHT: 6.92 SHEET 1 OF 1...
  • Page 51 Power Take Off (PTO) Item No. Part No. Description Qty. PDG.20201.00 PDG.80007.02 SHEAVE, PTO HUB V3 RED NB.20.107 Lugnut, M12-1.5 PDG.20202.00 AXLE, PTO NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.80006.50 SHEAVE, PTO DRIVE V2 YELLOW NB.12.111 SCREW, SOCKET HEAD CAP M6 -1.0 X 16 12.9 PDG.8A009.00 SUBASSEM, PTO Power Take Off (PTO) Supplement...

  • Page 52: Flex Head

    Flex Head SCALE: 1:5 WEIGHT: 3.81 SHEET 1 OF 1...
  • Page 53 Flex Head Item No. Part No. Description Qty. PDG.20103.00 YOKE, SUSPENSION PDG.20100.50 PLATE, DRIVING (Rev) PDG.20101.25 PLATE, DRIVEN (QM) PDG.20102.01 ELEMENT, CENTER STUDDED PDG.20109.00 BUSHING, YOKE PDG.20106.25 POST, SPRING NB.13.216 SCREW, FLAT HEAD SOCKET CAP M8-1.25 X 16 NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20104.25 LOCK, SHAMROCK PLATE ASSEM PDG.20106.51...
  • Page 54 Top View Bottom View TORQUE @ 95 IN-LB Magnetic Tooling Plate SCALE: 1:5 WEIGHT: SHEET 1 OF 1...

  • Page 55: Tooling

    Tooling Plate Item No. Part No. Description Qty. PDG.80076.00 PLATE, TOOLING 8000 WHOL.904134 QCS METAL BOND ADAPTERS FOR MAGNETS NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 14 ZINC PDG.20295.00 MAGNET, 5/8" OD X 1/8" THICK WITH CS HOLE NORTH NB.13.110 SCREW, M4 X 6 FLAT HEAD PHILLIPS S/S PDG.80183.10...

  • Page 56: B E L T T E N S I O N S

    B E L T T E N S I O N S 87± 1 90± 2 165± 5...

  • Page 57: Technical Specifications

    Technical Specifications PDG 8000 Item Number PDG.8500.02 380 Volt PDG.8500.03 460 Volt Variable Speed 0 - 1750 Motor Output 15 kW, 20HP Required Circuit Three Phase, 60Hz, 460V, 40Amp Three Phase, S0Hz, 380V, S0Amp (European Machines Only) Grinding Width 30" (762mm) Grinding Path Grinding Pressure 860 lbs Weight...
  • Page 58 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration Screws worked loose on the grinding disc.
  • Page 59 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Motor does not Missed phase Check the main power supply switch on and switch on again Replace Defective component defective component Motor triggers Motor protections switch trig-...
  • Page 60 Corporate Office 26423 79 Ave South Kent, WA 98032-7321 1.800.522.2606 (P) 1.877.762.0748 (F) www.SASECompany.com sales@SASECompany.com...

  • Page 61: Warranty

    (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.

  • Page 62: Product & Warranty Registration

    SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...

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