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Summary of Contents for ESAB MXL 200
- Page 1 MXL™ 150v, MXL™ 200, MXL™ 270, MXL™ 340 Instruction manual 0459 560 101 GB 20170322...
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Page 3: Table Of Contents
DISASSEMBLY AND DISPOSAL..............15 IN THE EVENT OF AN EMERGENCY ............16 ORDERING SPARE PARTS ................17 ORDERING NUMBERS ..................SPARE PARTS LIST..................... WEAR PARTS....................... ACCESSORIES ....................Rights reserved to alter specifications without notice. 0459 560 101 © ESAB AB 2017... -
Page 4: Safety
Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 • Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0459 560 101 - 5 - © ESAB AB 2017...
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0459 560 101 - 6 -...
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Page 7: Introduction
The MIG / MAG welding torches of this series are exclusively intended for shielded- arc welding using inert gas (MIG) or active gas (MAG) for industrial and commercial use by suitably trained employees. The torches are only available in manual versions. 0459 560 101 - 7 - © ESAB AB 2017... -
Page 8: Shipment And Packaging
Keep the packaging (for possible inspection by the carrier or supplier, or for returningn the goods). Storage in an enclosed space Ambient temperature for shipment and storage: -25°C to +55°C Relative air humidity: up to 90% at a temperature of 20 °C 0459 560 101 - 8 - © ESAB AB 2017... -
Page 9: Technical Data
General torch data with reference to IEC/EN 60 974−7 Type of voltage: DC voltage Wire type: Standard round wire Voltage measurement: Peak value of 113V Connection protection equipment side (EN 60 IP3X 529): Shielding gas: or Ar/CO 0459 560 101 - 9 - © ESAB AB 2017... -
Page 10: Operation
PTFE−liner = for aluminium, copper, nickel and stainless steel wires Assembling the swan neck The following figures indicate how to assemble the different welding torch types. Gas nozzle Tip adaptor Contact tip Gas diffusor Nozzle spring 0459 560 101 - 10 - © ESAB AB 2017... -
Page 11: Fitting The Central Adaptor Assembly To The Equipment
When changing the wire, ensure that the end of the wire is deburred. Insert the wire into the wire feeding unit in accordance with the operating instructions. When inserting the wire, press the wire jog button on the wire feed unit. 0459 560 101 - 11 - © ESAB AB 2017... -
Page 12: Maintenance
For a smooth transition to the contact tip, grind the end of the spiral to an angle of approx. 40°. Deburr the cutting edge. Push the sharpened guide spiral liner through the hose to the holder nipple. 0459 560 101 - 12 - © ESAB AB 2017... -
Page 13: Cleaning The Swan Neck
• Clean the inside of the gas nozzle regularly to remove welding spatter and spray with ESAB® anti-spatter agent. • Check the consumables for visible damage and replace if necessary. 0459 560 101 - 13 - © ESAB AB 2017... -
Page 14: Fault-Tracing
• Check contents of the gas • Insufficient or total lack of bottle/hoses and the gas shield pressure setting • Draught is disturbing the • Shield welding area with shielding gas protective screens 0459 560 101 - 14 - © ESAB AB 2017... -
Page 15: Disassembly And Disposal
For further information contact the nearest ESAB dealer. The welding torch system is mainly made from steel, plastics and non-ferrous metal, and must be disposed of in accordance with local environmental regulations. -
Page 16: In The Event Of An Emergency
IN THE EVENT OF AN EMERGENCY In the event of an emergency, the power supply must be switched off immediately. For further action in such circumstances, consult the `Power source' Instruction manual. 0459 560 101 - 16 - © ESAB AB 2017... -
Page 17: Ordering Spare Parts
10 ORDERING SPARE PARTS ORDERING SPARE PARTS MXL 150v, MXL 200, MXL 270, MXL 340 is designed and tested in accordance with the international and European standards 60974- 7 and . It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard. -
Page 18: Ordering Numbers
MXL™ 270 Welding torch 4.0 m EURO Connection 0700 200 006 MXL™ 340 Welding torch 3.0 m EURO Connection 0700 200 007 MXL™ 340 Welding torch 4.0 m EURO Connection 0459 560 101 - 18 - © ESAB AB 2017... -
Page 19: Spare Parts List
Swan neck 0700 200 053 Standard Trigger 2 pol 0700 200 077 MXL 150v Trigger 2 pol 0700 200 095 MXL 200/ 270/ Handle complete 0700 200 093 MXL 150v Incl trigger pos Handle complete 0700 200 094 MXL 150v... - Page 20 SPARE PARTS LIST 0459 560 101 - 20 - © ESAB AB 2017...
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Page 21: Wear Parts
0700 200 078 0700 200 078 Nozzle spring 0700 200 079 Tip adaptor M6, MXL 150v 0700 200 076 M6, MXL 200 0700 200 072 M6, 35 mm MXL 270 0700 200 073 M6-Alu, MXL 270 0700 200 067 M6, 28 mm MXL 340... - Page 22 0700 200 090 0700 200 090 0700 200 090 W0.9 - W1.2 3.0 m 0700 200 091 0700 200 091 0700 200 091 W0.9 - W1.2 4.0 m 0700 200 092 0700 200 092 0700 200 092 0459 560 101 - 22 - © ESAB AB 2017...
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Page 23: Accessories
ACCESSORIES ACCESSORIES 0465 451 880 Remote kit* * The remote kit is for use together with Warrior Feed only. 0459 560 101 - 23 - © ESAB AB 2017... - Page 24 ESAB subsidiaries and representative offices Europe THE NETHERLANDS North and South America SOUTH KOREA ESAB Nederland B.V. ESAB SeAH Corporation AUSTRIA Amersfoort ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +31 33 422 35 55 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +31 33 422 35 44...
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