Related Manuals for Custom Equipment HI-BRID LIFTS PS-1030
Summary of Contents for Custom Equipment HI-BRID LIFTS PS-1030
- Page 1 BY C U STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL PS-1030 PS-1430 MOBILE ELEVATING WORK PLATFORM SUPO-742 | REV A...
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Page 2: Notes
NOTES Custom Equipment, LLC General Information Service Information Parts Information 2647 Hwy 175 P: +1-262-297-5195 P: +1-262-297-5196 Richfield, WI 53076 E: webservice@hybridlifts.com U.S.A. P: +1-262-644-1300 F: +1-262-644-1320 www.hybridlifts.com MAINTENANCE & TROUBLESHOOTING SUPO-742 PS-1030 | PS-1430 REV A... -
Page 3: Foreword
The operation and safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift. Users must read and understand all information in the Safety and Operations Manual before operation. -
Page 4: Table Of Contents
TABLE OF CONTENTS NOTES ......................................2 FOREWORD ....................................3 TABLE OF CONTENTS ................................4 INDEX OF FIGURES ..................................5 SECTION 1 | SAFETY .................................. 6 1.1 | SAFETY SYMBOLS ..................................6 1.2 | GENERAL RULES AND PRECAUTIONS ..........................6 1.3 | SAFETY GUIDELINES ..................................7 SECTION 2 | MAINTENANCE .............................. -
Page 5: Index Of Figures
INDEX OF FIGURES FIGURE 1: MAINTENANCE LOCK USE ..............................7 FIGURE 2: MAINTENANCE LOCK STORAGE ............................. 7 FIGURE 3: BATTERY CHARGER LIGHT DISPLAY ..........................9 FIGURE 4: BATTERY LOCATION ................................. 10 REVISION: REV A:......................................MAY 2019 MAINTENANCE & TROUBLESHOOTING SUPO-742 PS-1030 | PS-1430 REV A... -
Page 6: Section 1 | Safety
Although Custom Equipment, LLC conforms to specified ANSI & OSHA requirements, it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment, LLC, but by the various safety boards in your area, as well as additional requirements set forth by ANSI and OSHA. If you come across a situation that you think might be unsafe, stop the platform and request further information from qualified sources before proceeding. -
Page 7: Safety Guidelines
SECTION 1 | SAFETY 1.3 | SAFETY GUIDELINES Maintenance Lock The maintenance lock must be placed into position whenever the machine is being serviced in the raised or partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. FIGURE 1: Maintenance Lock Use FIGURE 2: Maintenance Lock Storage WARNING... -
Page 8: Section 2 | Maintenance
SECTION 2 | MAINTENANCE 2.1 | BATTERY MAINTENANCE This unit is equipped with either deep cycle 12-volt AGM maintenance-free batteries or deep cycle Group 27 batteries. Batteries should be fully charged after each use. Opportunity charging can be done but the batteries should be fully charged at least every other day if they are used daily. -
Page 9: Figure 3: Battery Charger Light Display
SECTION 2 | MAINTENANCE WARNING DO NOT OPERATE UNIT WHILE CHARGING. DO NOT DISABLE CHARGER INTERLOCK. FIGURE 3: Battery Charger Light Display Standard Charger Status Lights: CHARGE STATUS LIGHT POWER LIGHT Standby Mode Normal Charging: Normal Charging: Charge Complete: Charger Error MEANING (Or battery Bulk Charging... -
Page 10: Battery Maintenance Agm Batteries
SECTION 2 | MAINTENANCE 2.3 | BATTERY MAINTENANCE AGM BATTERIES Battery cycle life will vary significantly depending on the depth of discharge. The deeper the depth of discharge the fewer cycles a battery will deliver. Conversely, the shallower the depth of discharge the more cycles a battery will deliver. -
Page 11: Lubrication
SECTION 2 | MAINTENANCE 2.5 | LUBRICATION Item Specification Frequency of Lubrication Wheels Teflon Spray Quarterly 2.6 | COMPONENTS REQUIRING ADJUSTMENT Under normal use, no components should require adjustment. Contact the manufacturer if adjustments are required. 2.7 | EXAMINATION, REPAIR, REPLACEMENT OF LIMITED LIFE COMPONENTS With proper use, regular battery charging, and regular inspection, there are no limited life components that require routine replacement. -
Page 12: Section 3 | Maintenance Checklists
SECTION 3 | MAINTENANCE CHECKLISTS CAUTION FAILURE TO PERFORM INSPECTIONS AND PREVENTATIVE MAINTENANCE AT RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED WITH A DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR. Regular inspection and conscientious maintenance is important to efficient economical operation of this machine. It will help to assure that equipment will perform satisfactorily with a minimum of service and repair. - Page 13 THIS PAGE WAS INTENTIONALLY LEFT BLANK MAINTENANCE & TROUBLESHOOTING SUPO-742 PS-1030 | PS-1430 REV A...
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Page 14: Pre-Start Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS 3.1 | PRE-START INSPECTION CHECKLIST Pre-start Inspection (Pro Series Models) THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR CAUTION AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. -
Page 15: Pre-Delivery/Annual/Frequent Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS 3.2 | PRE-DELIVERY/ANNUAL/FREQUENT INSPECTION CHECKLIST WORK PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO CAUTION MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST, AND ANNUALLY. -
Page 16: Section 4 | Technical References
SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC Part No. HS-HB 0.5-10.0 GPM THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPEC MAINTENANCE & TROUBLESHOOTING SUPO-742 PS-1030 | PS-1430 REV A... - Page 17 DATE REV BY DESCRIPTION OF CHANGE ECO # 3.50 GPM ORIGINALLY DRAWN BY: DJS DATE:05/27/2015 Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 HYDR SCH,HBLG SPEC/MATL: Schematic WEIGHT: APPROX. 0.00 LB. DRAWING #: HS-HB SCALE:1:1 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 2 CTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED.
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Page 18: Electrical Schematic
SECTION 4 | TECHNICAL REFERENCES 4.2 | ELECTRICAL SCHEMATIC Part No. WS-112-20-401-50 BUTT-1 CONFIG PH LS1 SHOWN: J-12 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXP MAINTENANCE & TROUBLESHOOTING SUPO-742 PS-1030 | PS-1430 REV A... - Page 19 DATE REV BY Revise Hydraulic Pump Ground Connection 2019-3296 05/29/2019 ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 ELEC SCH,HBLG S4 SPEC/MATL: Schematic WEIGHT: APPROX. 0.00 LB. DRAWING #: WS-112-20-401-50 SCALE:1:1 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 1 PECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED.
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Page 20: Control Board Diagnostic
SECTION 4 | TECHNICAL REFERENCES 4.3 | CONTROL BOARD DIAGNOSTIC When using the LED for diagnosis, note that a DUAL FLASH code is indicated. The LED will flash on/off a certain number of times, pause off for a short delay, then flash on/off a second certain number of times, followed by a much longer pause off. - Page 21 SECTION 4 | TECHNICAL REFERENCES Problem with controller internal voltage. Controller may need to be replaced. Battery supply is too low or too high. Make sure batteries afe fully charged. Do not operate while charging. Joystick signal problem. Wiring problem-check for short circuits, misconnection, check P15-12 connection. There is a problem with the height measurements, or the elevation switch disagrees with the height sensor.
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Page 22: Section 5 | Wiring Diagrams
JUMPER IF NOT E BATT CHAR T-5: L-BRAKE (RED) T-5: R-BRAKE (RED) 112-21-314-50 T-8: L-BRAKE (BLK) T-8: R-BRAKE (BLK) THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXP MAINTENANCE & TROUBLESHOOTING SUPO-742 PS-1030 | PS-1430 REV A... - Page 23 ECO # , IF SO EQUIPPED CHANGED MAIN WIRE HARNESS 2019-3296 05/29/2019 EQUIPPED ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, LLC TERY Phone: (262)644-1300 RGER WD,HBLG S4 SPEC/MATL: Schematic WEIGHT: APPROX. 0.00 LB. DRAWING #: WD-112-20-401-50 SCALE:1:4 B-SIZE...
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Page 24: Lwr Ctl Wiring Diagram
BUTT 1 IF NOT EQUIPPED WITH CHR INTERLOCK 112-21-420-50 Down - UP - TO PUMP SOL/COIL 112-21-314-50 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EX MAINTENANCE & TROUBLESHOOTING SUPO-742 PS-1030 | PS-1430 REV A... - Page 25 DESCRIPTION OF CHANGE ECO # Initial Release 2019-3287 04/16/2019 ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, LLC Phone: (262)644-1300 WD,LWR CTL HBLG S4 SPEC/MATL: Wiring Diagram WEIGHT: APPROX. 0.00 LB. DRAWING #: WD-112-21-405-50 SCALE:1:4 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 2 XPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED.
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Page 26: Upper Controls Wiring Diagram
SECTION 5 | WIRING DIAGRAMS 5.3 | UPPER CONTROLS WIRING DIAGRAM Part No. WD-112-21-404-51 RIGHT LEFT ENABLE THROTTLE THROTTLE BUTT THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTA MAINTENANCE & TROUBLESHOOTING SUPO-742 PS-1030 | PS-1430 REV A... - Page 27 ECO # Swapped Wires 2 & 3 at Connector J 2019-3296 04/25/2019 ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 WD,UPR CTL HBLG S4 SPEC/MATL: Wiring Diagram WEIGHT: APPROX. 0.00 LB. DRAWING #: WD-112-21-404-51 SCALE:1:1 B-SIZE...
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Page 28: Section 6 | Troubleshooting Flowcharts
SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.1 | MAIN POWER/SAFETY CIRCUIT Flowchart: Pro Series-Power Troubleshooting Step 1: Main Power WARNING See also Main Power & Safety Circuit Any modification on this machine without Wiring Diagram Or Electrical Schematic the express consent of the manufacturer is prohibited. - Page 29 SECTION 6 | TROUBLESHOOTING FLOWCHARTS Troubleshooting Flowcharts--General Notes: WARNING Inspect parts for visible damage as they are encountered. Failure to comply with safety precautions After each step, check if problem has been indentified and/or resolved. may result in damage, injury, or death. If so, make the recommended fix or see a referenced document.
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Page 30: Drive Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.2 | DRIVE CIRCUIT Flowchart-Pro Series-Drive Troubleshooting Step 3: Drive Refer to See also Diagnostic Wiring Diagram Schematic Light Codes in Maintenance Manual Does the machine Is there a trouble Is drive unit damaged? Are brakes released? drive? code flashing? Yes, but not properly... - Page 31 SECTION 6 | TROUBLESHOOTING FLOWCHARTS Troubleshooting Flowcharts--General Notes: WARNING Any modification on this machine without Inspect parts for visible damage as they are encountered. the express consent of the manufacturer After each step, check if problem has been indentified and/or resolved. is prohibited.
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Page 32: Elevate Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.3 | ELEVATE CIRCUIT Flowchart-Pro Series-Elevating Troubleshooting Step 3A: Elevating What is the Refer to diagnostic LED WARNING: Set up for maintenance safety: Diagnostic See als flashing? Remove load from platform. Wiring Diagram Light Codes Check for overhead obstructions. - Page 33 SECTION 6 | TROUBLESHOOTING FLOWCHARTS Troubleshooting Flowcharts--General Notes: WARNING Any modification on this machine without Inspect parts for visible damage as they are encountered. the express consent of the manufacturer After each step, check if problem has been indentified and/or resolved. is prohibited.
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Page 34: Lower Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS Flowchart: Pro Series-Lowering 6.4 | LOWER CIRCUIT Troubleshooting Step 3B: Lowering WARNING: Set up for maintenance safety: Refer to Remove load from platform. See also Wiring Diagram Schematic Check for overhead obstructions. What does the Diagnostic Platform movement may occur. - Page 35 SECTION 6 | TROUBLESHOOTING FLOWCHARTS Troubleshooting Flowcharts--General Notes: WARNING Any modification on this machine without Inspect parts for visible damage as they are encountered. the express consent of the manufacturer After each step, check if problem has been indentified and/or resolved. If so, make the recommended fix or see a referenced document.
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Page 36: Steer Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.5 | STEER CIRCUIT Flowchart: Pro Series-Steer WARNING Any modification on this machine without the express consent of the manufacturer is prohibited. Check for power connection. Does machine steer ? No; Drive, elevate and See Hy-Brid Troubleshooting. (drive, elevate, lower OK) lower not operating (Power connections at pump,... - Page 37 SECTION 6 | TROUBLESHOOTING FLOWCHARTS WARNING Failure to comply with safety precautions may result in damage, injury, or death. Refer to Maintenance Manual for complete warnings Contact Hy-Brid Lifts for further troubleshooting Replace limit switch and/or readjust. R1 Failure. Replace Relay.
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Page 38: Section 7 | Parts
SECTION 7 | PARTS CAUTION USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS. USE OF NON-OEM PARTS WILL VOID WARRANTY. DANGER REPLACEMENT OF THE FOLLOWING COMPONENTS WILL AFFECT THE STRENGTH, STABILITY, OR SAFETY FUNCTION OF THE UNIT: BATTERY (ELEC-047-4 OOR ELEC-047-5),HYDRAULIC CYLINDER (SUB A7-KIT OR SUB A7-1-KIT), CONTROL BOARD (112-21-424-50-K), AND ALL STRUCTURAL COMPONENTS. - Page 39 SECTION 7 | PARTS DIAGRAM Description Part Number Notes MANUAL BOX HARD-603 METER,HOUR ELEC-610-2 METER,VOLT,24V ELEC-610-4 SWITCH KNOB,MASTER DISCONNECT ELEC-633-5 SWITCH,KEY,3-POS MAINTAINED ELEC-073D-KIT SWITCH,LIMIT,ROT LVR,NO/NC PO ELEC-123-5 SWITCH,MASTER DISCONNECT ELEC-633-4 SWITCH,ROCKER DPDT ELEC-133B SWITCH,PUSH BTN,GREEN ELEC-067 SWITCH,ROTARY MAINTAINED ELEC-068 WHL,10X2,GREY UR WHEE-604-KIT WHL,10X4 GREY UR KW 1.0 WHEE-600-1...
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Page 40: Section 8 | Warranty
LIMITED WARRANTY Warranty Statement—Two Year Agreement LIMITED WARRANTIES Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) warrants to the fi rst end-user (“Buyer”) that: Limited Product Warranty For a period of 24 months from the date that a new product manufactured by the Company (“Product”) is delivered to the Buyer, the Product will (i) conform to the specifi cations published by the Company for such Product as of the date of delivery;... - Page 41 SECTION 8 | WARRANTY EXCLUSIVE WARRANTY REMEDIES Exclusive Repair or Replace Remedy The Company’s sole obligation and Buyer’s exclusive remedy with respect to any defect in the Product occurring during the warranty periods set forth in Section 1 of this Limited Warranty shall be for the Company, at its option, to repair or replace (or have one of its designated authorized dealers repair or replace) the Product or part, component or assembly thereof that contains a defect in materials or workmanship.
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Page 42: Section 9 | Inspection And Repair Log
SECTION 9 | INSPECTION AND REPAIR LOG Date Comments MAINTENANCE & TROUBLESHOOTING SUPO-742 PS-1030 | PS-1430 REV A... - Page 43 SECTION 9 | INSPECTION AND REPAIR LOG Date Comments MAINTENANCE & TROUBLESHOOTING SUPO-742 PS-1030 | PS-1430 REV A...
- Page 44 © 2019 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com service@customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC These machines comply with ANSI/SIA A92.6 Revision Date: May 2019 Printed in the U.S.A.
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