Contents 3 / 80 Table of contents 1 User instructions............................6 2 Safety................................ 8 2.1 Description of safety instructions....................... 8 2.2 Safety instructions........................... 11 3 Product description..........................18 3.1 Purpose – Intended use........................19 3.2 Technical Specifications........................21 3.3 Transportation and storage conditions.................... 22 4 Start up and shut down...........................
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Contents 4 / 80 5.5 Conversion for contra-angle handpiece drill bit................36 6 Troubleshooting............................38 6.1 Check for malfunctions........................38 6.2 Troubleshooting..........................41 6.2.1 Replacing the O-rings......................41 6.2.2 Cleaning the spray nozzle....................42 7 Reprocessing steps in accordance with ISO 17664................44 7.1 Preparations at the site of use......................
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7.5.1 Care with KaVo Spray......................59 7.5.2 Care with the KaVo SPRAYrotor..................61 7.5.3 Servicing with KaVo QUATTROcare 2104 / 2104A............62 7.5.4 Servicing with KaVo QUATTROcare PLUS 2124 A............65 7.5.5 Servicing with KaVo QUATTROcare CLEAN 2140 A............68 7.6 Packaging............................
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1 User instructions 7 / 80 Can be steam-sterilised at 134 C -1 C / +4 C (273 F -1.6 +7.4 Thermodisinfectable CE-Zeichen (Communauté Européenne). Ein Produkt mit diesem Zeichen entspricht den Anforderungen der anwendbaren EG- Richtlinie. Action request Target group This document is intended for dentists and their assistants.
2 Safety 8 / 80 2 Safety 2.1 Description of safety instructions Warning symbol Structure DANGER The introduction describes the type and source of the haz‐ ard. This section describes potential consequences of non-compliance. ▶ The optional step includes necessary measures for hazard prevention.
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2 Safety 9 / 80 Description of hazard levels The safety instructions listed here, together with the three levels of danger will help avert property damage and injury. CAUTION CAUTION indicates a hazardous situation that can cause damage to property or mild to moderate injuries.
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2 Safety 10 / 80 WARNING WARNING indicates a hazardous situation that can lead to serious or fatal injury. DANGER DANGER indicates a maximal hazard due to a situation that can directly cause death or fatal injury.
2 Safety 11 / 80 2.2 Safety instructions WARNING Hazard from incorrectly reconditioned products. An infection hazard exists from contaminated products. ▶ Take suitable personal protective measures.
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2 Safety 12 / 80 WARNING Hazards for the care provider and the patient. In the case of damage, irregular running noise, excessive vibration, un- typical warming or when the cutter or grinder cannot be held. ▶ Do not use further and notify Service.
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2 Safety 13 / 80 CAUTION Risk due to incorrectly stored instrument. Injury and infection caused by chucked cutters or grinders. Damage to clamping system from dropping the instrument. ▶ After treatment, place the instrument properly in the cradle, without the cutter or grinder.
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2 Safety 14 / 80 CAUTION Hazard from use as a light probe. Do not use the device as a light probe since the rotating cutters or grind‐ ers can cause injury. ▶ Use an appropriate light probe for additional illumination of the oral cavity or site of preparation.
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▶ A note is to be included in the documents accompanying the dental treatment unit, referring to responsibilities arising from safety, reliability and performance. ▶ The medical device may only be combined with a treatment centre re‐ leased by KaVo.
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2 Safety 16 / 80 CAUTION Premature wear and malfunctioning from improper storage during long periods of nonuse. Reduced product life. ▶ The medical device should be cleaned, serviced and stored in a dry lo‐ cation, according to instructions, before long periods of nonuse. Note For safety reasons, we recommend that the tool holder system be checked annually after the warranty period expires.
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To ensure proper function, the medical device must be set up according to the reprocessing methods described in the KaVo Instructions for Use, and the care products and care systems described therein must be used. KaVo recommends specifying a service interval at the dental office for a licensed shop to clean, service and check the functioning of the medical device.
3 Product description 19 / 80 3.1 Purpose – Intended use Indications for use: This medical device is ▪ intended for dental treatment only. All other types of use or modifica‐ tions of the product are not permitted and can be hazardous. The medical device is intended for the following applications: Removal of carious material, cavity and crown preparations, removal of fillings, processing of tooth and restoration surfaces.
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3 Product description 20 / 80 ▪ the applicable health and safety regulations ▪ the applicable accident prevention regulations ▪ these Instructions for use According to these regulations, the user is required to: ▪ only use equipment that is operating correctly, ▪...
3 Product description 21 / 80 3.2 Technical Specifications Drive speed max. 40,000 rpm Transmission ratio Maximum speed: max. 40,000 rpm Identification 1 blue ring Spray water pressure 0.8 to 2.0 bar (12 to 29 psi) Spray air pressure 1.0 to 2.0 bar (15 to 29 psi) Spray air quantity min.
3 Product description 22 / 80 The handpiece can be mounted on all INTRAmatic (LUX) motors, and mo‐ tors with a connection in accordance with ISO 3964 / DIN 13940. 3.3 Transportation and storage conditions CAUTION It is hazardous to start up the medical device after it has been stored strongly refrigerated.
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3 Product description 23 / 80 Relative humidity: 5% RH to 95% RH absence of condensation Air pressure: 700 hPa to 1060 hPa (10 psi to 15 psi) Protect from moisture...
4 Start up and shut down 24 / 80 4 Start up and shut down WARNING Hazard from non-sterile products. Infection hazard for care provider and patient. ▶ Before first use and after each use, prepare and sterilise the medical device and accessories accordingly.
4 Start up and shut down 25 / 80 4.1 Check the amount of water CAUTION Overheating of the tooth due to insufficient amount of cool‐ ing water. Thermal damage to the dental pulp. ▶ Adjust the water amount for the spray cooling to a minimum of 50 ml/ min!
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4 Start up and shut down 26 / 80 CAUTION Hazard from insufficient spray water. Insufficient spray water can cause the medical device to overheat and damage the tooth. ▶ Check the spray water channels and clean the spray nozzles with the nozzle needle Mat.
5 Operation 28 / 80 5 Operation 5.1 Attach the medical device WARNING Release of the medical device during treatment. A medical device that is not properly locked in place can release from the motor coupling and fall off. ▶ Carefully pull on it before each treatment to ensure that the medical device is securely locked on the motor coupling.
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5 Operation 29 / 80 CAUTION Connect to the drive motor. Handpiece blocked. ▶ Only start the handpiece when the chuck is closed. CAUTION Removing and attaching the handpiece while the drive mo‐ tor is rotating. Damage to the catch. ▶...
5 Operation 30 / 80 ▶ Lightly spray O-rings on motor coupling with KaVo Spray. ▶ Attach medical device to the motor coupling and turn it until you hear the latch snap into place. ▶ Pull on the medical device to make sure that it is securely affixed to the coupling.
5 Operation 31 / 80 5.3 Insert the handpiece or contra-angle handpiece drill bit. Note Only use handpiece or contra-angle handpiece drills that correspond to ISO 1797-1 type 1 and type 2, are made of steel or hard metal and meet the following criteria: Shaft diameter: 2.334 to 2.350 mm with a drill bit stop:...
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5 Operation 32 / 80 WARNING Use of unauthorised cutters or grinders. Injury to the patient or damage to the medical device. ▶ Observe the instructions for use and use the cutter or grinder properly. ▶ Only use cutters or grinders that do not deviate from the specified da‐...
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5 Operation 33 / 80 CAUTION Injury from using worn drill bits or burs. Drill bits or burs could fall out during treatment and injure the patient. ▶ Never use drill bits or burs with worn shafts. CAUTION Injury hazard from cutters or grinders. Infections or cuts.
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5 Operation 34 / 80 CAUTION Hazard from defective chucking system. The cutter or grinder could fall out and cause injury. ▶ Pull on the cutter or grinder to check that the chucking system is okay and the cutter or grinder is securely held. When checking, inserting and removing, use gloves or a fingerstall to prevent an injury or infec‐...
5 Operation 35 / 80 ▶ Check that the cutter or grinder is seated by pulling on it. 5.4 Remove the handpiece or contra-angle handpiece drill WARNING Hazard from rotating cutter or grinder. Lacerations and damage to the chucking system. ▶...
5 Operation 36 / 80 ▶ Turn the clamping ring back into its initial position. 5.5 Conversion for contra-angle handpiece drill bit Note The handpiece must be converted to use contra-angle handpiece drill bits. ▶ Open the handpiece chuck. ▶ Insert the enclosed drill stop in the chuck. ▶...
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5 Operation 37 / 80 ▶ To remove the drill bit stop, use the accompanying hook.
6 Troubleshooting 38 / 80 6 Troubleshooting 6.1 Check for malfunctions CAUTION Missing or damaged O-rings. Malfunctions and premature failure. ▶ Make sure that all O-rings are on the coupling and undamaged.
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6 Troubleshooting 39 / 80 CAUTION Heating of the product. Burns or product damage from overheating. ▶ Do not use the product if it is irregularly heated. ▶ The medical device is too hot while idling: Check the amount of cooling air. ▶...
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6 Troubleshooting 40 / 80 ▶ When the speed drops or is uneven: Caring for the medical device. ▶ An O-ring is missing on the motor coupling: Replace O-ring.
Hazard from improper care of the O-rings. Malfunctions or complete failure of the medical device. ▶ Do not use Vaseline or other grease or oil. Note The O-ring on the coupling may only be lubricated with a cotton ball wet with KAVO spray.
6 Troubleshooting 42 / 80 ▶ Press the O-ring between your fingers to form a loop. ▶ Shove the O-ring to the front, and remove it. ▶ Insert new O-rings into the grooves. 6.2.2 Cleaning the spray nozzle CAUTION Hazard from insufficient spray water. Overheating of the medical device and damage to the tooth.
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6 Troubleshooting 43 / 80 ▶ Use the nozzle needle (Mat. no. 0.410.0921) to free the water pas‐ sage in the spray nozzles.
7 Reprocessing steps in accordance with ISO 17664 44 / 80 7 Reprocessing steps in accordance with ISO 17664 7.1 Preparations at the site of use WARNING Hazard from nonsterile products. There is a risk of infection from contaminated medical devices. ▶...
7 Reprocessing steps in accordance with ISO 17664 45 / 80 ▶ The medical device must be dry when transported for reprocessing. ▶ Do not place it in solutions or the like. 7.2 Cleaning CAUTION Malfunctions from cleaning in the ultrasonic unit. Defects in the device.
▶ Brush off under flowing tap water. 7.2.2 Automated external cleaning KaVo recommends washer disinfectors in compliance with EN ISO 15883-1, which are operated using alkaline cleaning agents. ▶ For program settings as well as cleansers and disinfectants to be...
Validated interior cleaning (residual protein removal) can only be accom‐ plished with KaVo CLEANspray and KaVo DRYspray. ▶ Cover the medical device with the KaVo CLEANpac bag, and place it on the corresponding care adapter. Press the spray button three times for 2 seconds each time.
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48 / 80 2 KaVo CLEANspray / KaVo DRYspray Instructions for Use Note KaVo CLEANspray and KaVo DRYspray for manual interior cleaning are only available in the following countries: Germany, Austria, Switzerland, Italy, Spain, Portugal, France, Luxem‐ bourg, Belgium, Netherlands, United Kingdom, Denmark, Sweden, Fin‐...
7 Reprocessing steps in accordance with ISO 17664 49 / 80 7.2.4 Automated internal cleaning KaVo recommends washer disinfectors in compliance with EN ISO 15883-1, which are operated using alkaline cleaning agents. ▶ For programme settings as well as cleansers and disinfectants to be used, please refer to the Instructions for Use of the washer disinfec‐...
7 Reprocessing steps in accordance with ISO 17664 50 / 80 7.3 Disinfection WARNING Hazard due to incomplete disinfection. Principally, KaVo recommends carrying out an final disinfection of the un‐ packaged item if complete disinfection cannot be guaranteed without this measure.
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7 Reprocessing steps in accordance with ISO 17664 51 / 80 CAUTION Malfunctioning from using a disinfectant bath or chlorine- containing disinfectant. Defects in the device. ▶ Only disinfect in a washer disinfector or, in unpacked condition, in the autoclave or manually!
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7 Reprocessing steps in accordance with ISO 17664 52 / 80 CAUTION Malfunctioning from using the disinfectant bath or chlorine- containing disinfectants. Defects in the device. ▶ Do not use an ultrasonic bath. CAUTION Never use alkaline or chlorine-containing disinfectants. The saline solution corrodes the metal parts.
7 Reprocessing steps in accordance with ISO 17664 53 / 80 7.3.1 Manual disinfection - external KaVo recommends the following products based on compatibility of the materials. The microbiological efficacy must be ensured by the disinfec‐ tant manufacturer and proven by an expert opinion.
The efficacy of manual internal disinfection must be demonstrated by the manufacturer of the disinfection agent. With KaVo products, use only disin‐ fection agents that have been released by KaVo, with respect to the com‐ patibility of materials (e.g. WL-cid / made by ALPRO).
7 Reprocessing steps in accordance with ISO 17664 55 / 80 7.3.3 Machine disinfection - external and internal KaVo recommends washer disinfectors in compliance with EN ISO 15883-1, which are operated using alkaline cleaning agents. ▶ For programme settings as well as cleansers and disinfectants to be used, please refer to the Instructions for Use of the washer disinfec‐...
7 Reprocessing steps in accordance with ISO 17664 56 / 80 7.4 Drying Manual Drying ▶ Blow off the outside and inside with compressed air until water drops are no longer visible. Automatic Drying The drying procedure is usually a part of the cleaning program of the ther‐ modisinfector.
7 Reprocessing steps in accordance with ISO 17664 57 / 80 7.5 Care products and systems - Servicing WARNING Sharp cutters or grinders in the medical device. Risk of injury from sharp and/or pointed cutters or grinders. ▶ Remove cutter or grinder.
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Reduced product life. ▶ Perform proper care regularly! Note KaVo only guarantees that its products will function properly when the care products are used that are listed as accessories since they were tes‐ ted for proper use on our products.
7 Reprocessing steps in accordance with ISO 17664 59 / 80 7.5.1 Care with KaVo Spray KaVo recommends servicing the product as part of the reprocessing after each use, i.e. after each cleaning, disinfection, and before each sterilisa‐ tion. ▶ Remove the cutter or grinder.
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7 Reprocessing steps in accordance with ISO 17664 60 / 80 Servicing of the clamping chuck KaVo recommends cleaning and servicing the chuck system once a week. ▶ Remove the cutter or grinder, place the spray nipple tip in the open‐ ing and spray.
7 Reprocessing steps in accordance with ISO 17664 61 / 80 7.5.2 Care with the KaVo SPRAYrotor ▶ Place the product on the appropriate coupling on the KaVo SPRAYr‐ otor and cover it with the Cleanpac bag. ▶ Servicing the product.
7 Reprocessing steps in accordance with ISO 17664 62 / 80 7.5.3 Servicing with KaVo QUATTROcare 2104 / 2104A Note QUATTROcare 2104 / 2104 A is no longer included in the current delivery programme. Follow-up products: ▶ QUATTROcare PLUS 2124 A ▶...
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7 Reprocessing steps in accordance with ISO 17664 63 / 80 KaVo recommends servicing the product as part of the reprocessing after each use, i.e. after each cleaning, disinfection, and before each sterilisa‐ tion. ▶ Remove the cutter or grinder.
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7 Reprocessing steps in accordance with ISO 17664 64 / 80 See also: 2 Instructions for use KaVo QUATTROcare 2104 / 2104A ▶ Remove the cutter or grinder, place the spray nipple tip in the open‐ ing and spray. ▶ Subsequently treat with the specified care products and systems.
(no validated cleaning of the interior in accordance with German RKI re‐ quirements) ▶ Remove the cutter or grinder. ▶ Servicing the product in the QUATTROcare PLUS. See also: 2 Instructions for Use KaVo QUATTROcare PLUS 2124 A...
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7 Reprocessing steps in accordance with ISO 17664 66 / 80 Servicing the clamping chuck KaVo recommends cleaning and servicing the chuck system once a week using the collet servicing program integrated in the device. See also: 2 Instructions for Use KaVo QUATTROcare PLUS 2124 A...
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7 Reprocessing steps in accordance with ISO 17664 67 / 80 ▶ Press the handpiece together with the guide bush of the chuck to be serviced against the tip of the service coupling. ▶ Press the button marked with the chuck service symbol.
Option 2: After three minutes with no service procedure running, the de‐ vice automatically switches back to normal service mode. See also: 2 Servicing with KaVo QUATTROcare PLUS 7.5.5 Servicing with KaVo QUATTROcare CLEAN 2140 A Programme-controlled cleaning and servicing device for perfect servicing of handpieces and turbines.
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▶ Servicing the product in QUATTROcare CLEAN. See also: 2 Instructions for use KaVo QUATTROcare CLEAN 2140 A Servicing the clamping chuck KaVo recommends cleaning and servicing the chuck system once a week using the collet servicing program integrated in the device.
7 Reprocessing steps in accordance with ISO 17664 70 / 80 See also: 2 Instructions for use KaVo QUATTROcare CLEAN 2140 A 7.6 Packaging Note The sterilisation bag must be large enough for the handpiece so that the bag is not stretched.
Sterilisation in a steam steriliser (autoclave) in accordance with EN 13060 / ISO 17665-1 CAUTION Premature wear and malfunctions from improper servicing and care. Reduced product life. ▶ Before each sterilisation cycle, service the medical device with KaVo care products.
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Damage to product. ▶ Immediately remove the product from the steam steriliser after the sterilisation cycle! The KaVo medical device has a maximum temperature resistance of up to 138 ℃ (280.4 °F). Select a suitable procedure (depending on the available autoclave) from the following sterilisation processes: ▪...
7 Reprocessing steps in accordance with ISO 17664 73 / 80 ▪ Autoclave using the gravity method: - at least 10 minutes at 134 °C -1 °C / +4 °C (273 °F -1.6 °F / +7.4 °F) ▶ Use according to the manufacturer's Instructions for Use. 7.8 Storage Prepared products must be stored, protected from germs (as far as possi‐...
8 Tools and consumables Available from dental suppliers. Material summary Mat. No. Instrument stand 2151 0.411.9501 Cleanpac 10 units 0.411.9691 Cellulose pad 100 units 0.411.9862 Nozzle pin 0.410.0921 Spray hose, sterilisable 0.065.5188 Drill stop 0.524.0892 Hook 0.410.1963 Spray head INTRA (KaVo Spray) 0.411.9911...
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8 Tools and consumables 75 / 80 Material summary Mat. no. KaVo CLEANspray 2110 P 1.007.0579 KaVo DRYspray 2117 P 1.007.0580 KaVo Spray 2112 A 0.411.9640 ROTAspray 2 2142 A 0.411.7520 QUATTROcare plus Spray 2140 P 1.005.4525...
24 months from data of invoice, subject to the following conditions: In case of justified complaints, KaVo will honour its warranty with a free re‐ placement or repair. Other claims of any nature whatsoever, in particular with respect to compensation, are excluded.
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9 Warranty terms and conditions 77 / 80 ance with KaVo's instructions for use or other manufacturer's instructions. The warranty does not usually cover lamps, light conductors made of glass and glass fibres, glassware, rubber parts and the colourfastness of plastic parts.
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9 Warranty terms and conditions 78 / 80...
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