PORTABLE AIR COMPRESSOR 175---185H JOHN DEERE OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250059--- 158 Sullair Corporation...
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AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 2---day courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Portable compressors are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
ASSEMBLY (175 &185 MODELS) 7.6B RECEIVER, PNEUMATIC CONTROL AND SERVICE VALVE ASSEMBLY (185H MODELS) 7.7 REGULATOR VALVE (175 & 185 MODELS) AND RECEIVER FLUID FILL ASSEMBLIES (ALL MODELS) 7.8 BLOWDOWN PNEUMATIC CONTROLS (175 &175 MODELS) AND REGULATOR VALVE ASSEMBLY (185H MODELS) 7.9A ELECTRICAL PARTS AND ENGINE OIL PRESSURE SWITCH...
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(continued) 7.9B ELECTRICAL PARTS (185 &185H MODELS) 7.10 INSTRUMENT PANEL AND PARTS (ALL MODELS) 7.11A AIR INLET AND EXHAUST(175 MODELS) 7.11B AIR INLET AND EXHAUST(185 &185H MODELS) 7.12 FUEL TANK AND CONNECTIONS (ALL MODELS) 7.13A CANOPY AND PARTS (175 MODEL) 7.13B CANOPY AND PARTS (185 &185H MODELS)
SAFETY 1.1 GENERAL dented or otherwise deformed or degraded, and Sullair Corporation designs and manufactures all (iii) loose nuts, bolts or other fasteners. Should of its products so they can be operated safely. any such condition be present, DO NOT TOW However, the responsibility for safe operation rests until the problem is corrected.
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Section 1 SAFETY 2. DO NOT exceed the towing speeds listed be- WARNING low under ideal conditions. Reduce your speed according to posted speed limits, weather, traf- This equipment may be tougue heavy. DO NOT fic, road or terrain conditions. attempt to raise or lower the drawbar by hand if the weight is more than you can safely handle.
Section 1 SAFETY or wrap chains around the drawbar and hook 1.3 PRESSURE RELEASE them to themselves to keep chains off the A. Open the pressure relief valve at least weekly to ground which might accelerate rusting. make sure it is not blocked, closed, obstructed or otherwise disabled.
Section 1 SAFETY rated relief valve. Lift the handle once a week to ing inside the enclosure. Tag the battery connec- make sure the valve is functional. DO NOT lift the tions so others will not unexpectedly reconnect it. handle while machine is under pressure. F.
Section 1 SAFETY compressor as serious damage to the compressor I. Keep hands, feet, floors, controls and walking or personal injury may result. surfaces clean and free of fluid, water, antifreeze or other liquids to minimize possibility of slips and R.
Section 1 SAFETY Avoid contact with the skin or eyes and avoid otherwise degraded members and for loose bolts breathing the fumes. If swallowed, DO NOT induce or nuts prior to lifting. vomiting, but call a physician immediately. C. Make sure entire lifting, rigging and supporting structure has been inspected, is in good condition I.
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Section 1 SAFETY E. Check fluid level. If low, bring fluid to proper level ble to the positive (POS) (+) terminal of the un- before attempting to jump start (not applicable to grounded battery. maintenance---free batteries). P . Connect the other end of the same jumper cable F.
Refer to Figures 2---1. The components and assem- quirements. blies of the Sullair 175,185 or 185H CFM Portable Air compressors are clearly shown. The package in- The compressor is equipped with a Sullair rotary cludes a heavy duty rotary screw air compressor, screw compressor unit.
3. Acts as a lubricating film between the rotors allow- ing one rotor to directly drive the other. Refer to Figures 2---3 and 2---4. The Sullair com- After the air/fluid mixture is discharged from the pressor unit discharges compressed air/fluid mix- compressor unit, the fluid is separated from the air.
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140 psig (9.7 bar) or 175 PSIG (12.1 bar) for the bottom of the separator. A return line (or scav- “H”...
Section 2 DESCRIPTION 2.6 CAPACITY CONTROL SYSTEM, FUNCTIONAL START -- 0 TO 40 PSIG (0 to 2.8 BAR) DESCRIPTION COLD START Refer to Figure 2---3 and 2---4. The purpose of the When the compressor is started, the sump pressure control system is to regulate the amount of air intake will quickly rise from 0 to 40 psig (0 to 2.8 bar).
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Section 2 DESCRIPTION Figure 2 ---4A Control System with Piping and Instrumentation --- 175 & 185 Models...
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Section 2 DESCRIPTION Figure 2 ---4B Control System with Piping and Instrumentation --- 185H Models...
Section 2 DESCRIPTION Figure 2 ---5 Air Inlet System the inlet valve remains fully open for maximum air down, the back pressure in the compressor inlet output. The engine will continue to run at full speed signals the blowdown valve to vent the sump pres- during this phase of operation.
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Section 2 DESCRIPTION S The hourmeter indicates the accumulative hours starting instructions for proper procedure). When of compressor operation. This is useful for planning the toggle switch is placed in the “off” position, it will and logging service operations. shut the compressor down. S The toggle ignition switch is used to energize the S The circuit override button is depressed simulta- electrical system.
1435 1291 175-- 185H LRG 2032 1423 1168 2591 1176 Length over drawbar. Deduct 160 LBS (73 kg) for 175 version. COMPRESSOR: 185H Type Rotary Screw Rotary Screw Rotary Screw Maximum Operating 125 psig (8.6 bar) 125 psig (8.6 bar) 150 psig (10.3 bar)
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0 to 100 (---18 to 38) MIL---L---2104E 10W 0 to 100 (---18 to 38) (I) Sullair part numbers for Sullair AWF are 250030---757 (5 gallons/20 liters) and 250030---758 (55 gallon drum/115 liters). APPLICATION GUIDE When ambient conditions exceed those noted or if...
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PRESSURE RELIEF VALVE Opens sump pressure to the atmosphere should pressure inside the sump exceed 140 psig (9.7 bar) or 175 psig (12.1 bar) on 185H. AIR INLET VALVE Regulates the amount of air allowed to enter the air inlet valve.
Section 4 OPERATION 4.2 PURPOSE OF CONTROLS (Continued) CONTROL OR INDICATOR PURPOSE BLOWDOWN VALVE Vents sump pressure to the atmosphere at shutdown. ALTERNATOR WARNING LAMP Indication of impending shutdown of compressor due to al- ternator failure. IDLE WARM---UP VALVE Maintains a closed air inlet valve for reduced compressor load on start---up.
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Section 5 MAINTENANCE 5.1 GENERAL 2. Change compressor fluid filter. A good maintenance program is the key to long 3. Check Engine Operator’s Manual for required compressor life. Below is a program that, when ad- service. hered to, should keep the compressor in top operat- 5.4 MAINTENANCE EVERY 100 HOURS ing condition.
1. Clean the return line orifice. 2. Grease the wheel bearings on wheel---mounted units. 5.9 MAINTENANCE EVERY 1200 HOURS When using Sullair AWF, change the compressor fluid and replace the fluid filter element (See mainte- nance procedures in Section 5.10). 5.10 PARTS REPLACEMENT AND ADJUSTMENT...
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Section) or by contacting your local authorized 7. Reset the air filter restriction indicator if so Sullair Representative. The following explanation equipped, and the unit will be ready for opera- applies to a compressor with 100 psig (6.9 bar) tion.
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100 psig (6.9 bar) rated full load pressure as de- setting by adjusting the high idle threaded rod lo- scribed in Steps 2 through 5 above. Figure 5 ---4 Control System Adjustment 175/185 185H...
Section 5 MAINTENANCE Figure 5 ---5 Typical E ---Z Lube Axle 3. Switch the pressure selector switch to the “high” and fitted with a grease zerk in their ends. When position with the service valve closed. grease is pumped into the zerk, it is channeled to the inner bearing and then flows back to the outer 4.
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Always remember to: Should the problem(s) persist after making the rec- 1. Check for loose wiring. ommended check, consult your nearest Sullair rep- 2. Check for damaged piping. resentative or the Sullair Corporation. 3. Check for parts damaged by heat or an electrical short circuit, usually apparent by discoloration or a burnt odor.
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Section 5 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT BUILD UP FULL DISCHARGE Defective Pressure Regulator Check diaphragm and replace if necessary PRESSURE (CONTINUED). (kit available). Defective Idle Warm--- up Valve Order kit or replace valve. IMPROPER UNLOADING WITH AN EXCESSIVE PRESSURE BUILD--- UP CAUSING PRESSURE Pressure Regulating Valve Is Set...
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Section 5 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY ENGINE OVERHEATING Loose Or Broken Fan Belt Tighten or change belt. Dirty Radiator Core Clean thoroughly. Low Fluid Level Refill. Faulty Water Pump Change pump. Plugged Radiator Clean and flush thoroughly. Defective Engine Thermostat Replace engine thermostat.
NOISE CONTROL 6.1 NOISE EMISSIONS WARRANTY 2. The use of the compressor after such device or Sullair Corporation warrants to the ultimate pur- element of design has been removed or ren- chaser and each subsequent purchaser that this air dered inoperative by any person.
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Section 6 NOISE CONTROL 2. ANNUAL AIR FILTER(S) AND AIR INLET SYSTEM INSPECTION In addition to the instructions in the Maintenance section of the Operator’s Manual, the air filter(s) and entire air inlet system should be inspected at least annually, to make sure all parts are securely mounted, that all joints and connections are tight, that there are no other leaks in the system, and that the filter element(s) are intact.
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Section 6 NOISE CONTROL 4. ANNUAL FRAME, CANOPY, AND PARTS INSPECTION At least annually inspect frame, canopy and parts, for security of attachment. Make sure there are not any missing or deformed members, including all hinged doors, covers and their fastening devices. DO NOT operate compressor with defective frame, canopy and parts.
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Section 6 NOISE CONTROL 6. ANNUAL INSPECTIONS FOR PROPER OPERATION OF ALL SYSTEMS. In addition to other instructions in the Operator’s Manual, at least annually, operate compressor and inspect to make sure all systems are operating properly and that engine runs at rated speed and pressure. DO NOT operate malfunctioning or improperly adjusted compressor.
ILLUSTRATIONS AND PARTS LIST 7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone or fax numbers below.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR AND PARTS & SPEED CYLINDER ASSEMBLY -- 175 MODELS...
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(I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR AND PARTS & SPEED CYLINDER ASSEMBLY -- 175 MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR AND PARTS & SPEED CYLINDER ASSEMBLY -- 175 MODELS description: engine, compressor & parts part number (continued) number quantity spacer, fan 185q 409984 ring, drive 10” 041275 tee, reducing 1---1/2x1/2x1---1/2” 802206---026 fan,suction 18”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR AND PARTS & SPEED CYLINDER ASSEMBLY -- 185 MODELS...
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(I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR AND PARTS & SPEED CYLINDER ASSEMBLY -- 185 MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3C ENGINE, COMPRESSOR AND PARTS & SPEED CYLINDER ASSEMBLY -- 185H MODELS...
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(I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.3C ENGINE, COMPRESSOR AND PARTS & SPEED CYLINDER ASSEMBLY -- 185H MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A RADIATOR & COMPRESSOR FLUID SYSTEM -- 175 MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A RADIATOR & COMPRESSOR FLUID SYSTEM -- 175 MODELS part number description number quantity guard, fan 20” x 2---3/4” 185q 250003---882 bracket, oil filt mtg 100---125 250018---632 grommet,rubber 1” dia x 1/4” 250023---395 clamp, hose 1---5/16 to 2---1/4adj 040014 washer, pl b r 1/4”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A RADIATOR & COMPRESSOR FLUID SYSTEM -- 175 MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A RADIATOR & COMPRESSOR FLUID SYSTEM -- 175 MODELS (Continued) part number description number quantity nut,hex locking 3/8 825506---198 capscrew, hx gr 5 3/8 x 1” 828606---100 elbow, 37fl 90m 3/4 x 3/4” 860212---075 washer, lock reg 1/4”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4B RADIATOR & COMPRESSOR FLUID SYSTEM -- 185 & 185H MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4B RADIATOR & COMPRESSOR FLUID SYSTEM -- 185 & 185H MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.4B RADIATOR & COMPRESSOR FLUID SYSTEM -- 185 & 185H MODELS (Continued) part number description number quantity nut,hex locking 3/8 825506---198 capscrew, hx gr 5 3/8 x 1” 828606---100 elbow, 37fl 90m 3/4 x 3/4” 860212---075 washer, lock reg 1/4”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) -- ALL MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) -- ALL MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 FRAME, AXLE & PARTS & AXLE ASSEMBLY (Exploded View) -- ALL MODELS (Continued) description: axle assembly part number (continued) number quantity fitting, grease 861000---025 seal, grease 250040---783 bearing, inner 250023---467 hub, wheel 5” x 4 1/2” 250023---469 stud, wheel 1/2”---20 250023---468...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.6A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY -- 175 & 185 MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.6A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY -- 175 & 185 MODELS part number description number quantity bracket, receiver mounting 250002---575 sub assembly,sight glass 600---1600 02250054---518 insert,nyl tbg 1/4 od x .035w 02250052---841 nipple,pipe 1---1/2 x 3.5 sc 40...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.6A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE -- 175 & 185 MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.6A RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY -- 175 & 185 MODELS (Contin- ued) part number description: service valve assembly number quantity valve, dual outlet 1” x 3/4” 250019---916 nipple,pipe 1 x cl sc 80...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.6B RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY -- 185H MODELS...
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3/8 825506---198 sub assembly,receiver 185h (I) 02250071---583 receiver, air/oil sep. 185q 250002---077 valve, min. pressure check (II) 241581 sub assembly,service valve 175---250 jd 02250061---690 sub assembly,blowdown pneu. controls 02250061---997 connector, flex 1/4t x 1/4” 020169 tube,stl1/4”od oil siphon 185 250004---043...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.6B RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY -- 185H MODELS...
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ILLUSTRATIONS AND PARTS LIST 7.6B RECEIVER, PNEUMATIC CONTROL & SERVICE VALVE ASSEMBLY -- 185H MODELS (Continued) part number description number quantity valve, relief 1/2” 175 psi 409955 hose, hydraulic 1---1/2 x 37.5”mm1.75# 040291 element, sep 185p bulk 02250078---029 hose, hydraulic 3/4 x 30”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 REGULATOR VALVE ( 175 & 185 ) & RECEIVER FLUID FILL ASSEMBLIES -- ALL MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 REGULATOR VALVE ( 175 & 185 ) & RECEIVER FLUID FILL ASSEMBLIES -- ALL MODELS part number description: regulator valve assembly number quantity tee,male 1/4”t x 1/4”p 250028---582 nipple,pipe hx 1/4” 860404---025 elbow, 1/4” tube x 1/4” npt...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 BLOWDOWN PNEUMATIC CONTROLS (175 & 185 MODELS) & REGULATOR VALVE ASSEMBLY (185H MODELS)
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 BLOWDOWN PNEUMATIC CONTROLS (175 & 185 MODELS) & REGULATOR VALVE ASSEMBLY (185H MODELS) blowdown pneumatic controls part number description number quantity valve, blowdown 1/4” npt (I) 250025---655 elbow, 1/4” tube x 1/4” npt 250018---430 orifice, .093 x .125m x .125f...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.9A ELECTRICAL PARTS & ENGINE OIL PRESSURE SWITCH ASSEMBLY -- 175 MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.9A ELECTRICAL PARTS & ENGINE OIL PRESSURE SWITCH ASSEMBLY -- 175 MODELS part number description number quantity battery, 30h 250019---105 isolator, battery backing 185p 250004---874 angle, holddown batt. 250p 250019---104 insert,nyl tbg 1/4 od x .035w 02250052---841 rod,3/8---16 x 12”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.9B ELECTRICAL PARTS -- 185 & 185H MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 INSTRUMENT PANEL & PARTS -- ALL MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 INSTRUMENT PANEL & PARTS -- ALL MODELS part number description number quantity support,inst. pnl. 100---375 02250054---084 screw, mach. hx #8---32 x 3/4 830101---075 washer, pl---b reg pltd 1/4” 838204---071 panel, assembly inst pnl (I) 02250054---389 panel,inst.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.11A AIR INLET AND EXHAUST -- 175 MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.11A AIR INLET AND EXHAUST -- 175 MODELS part number description number quantity elbow, rubber 90 deg 3” 040599 filter, air 175/250 dpq(I) 250040---807 duct,aluminized stl 3”od x 20 250005---954 elbow, rubber 45 deg 3”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.11B AIR INLET AND EXHAUST -- 185 & 185H MODELS...
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7.11B AIR INLET AND EXHAUST -- 185 & 185H MODELS part number description number quantity elbow, rubber 90 deg 3” 040599 filter, air 175/250 dpq(I) 250040---807 duct,aluminized stl 3”od x 20 250005---954 elbow, rubber 45 deg 3” 041960 duct,aluminized stl 3”od x 24 250005---272 hose, hump 3”...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 FUEL TANK & CONNECTIONS -- ALL MODELS...
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25 gal. 02250045---288 connector, hose 1/4” 043258 channel, fuel tank support 175---185q 02250044---500 weatherstrip, 3/16 x 3/8 (ft) 250022---436 support, fuel tank plastic 175---185 02250044---501 neck,fuel fill #5 02250047---398 plug,hex head 1---1/2” mpt...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.13A CANOPY & PARTS -- 175 MODELS...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.13A CANOPY & PARTS -- 175 MODELS part number description number quantity hinge, door side 250019---462 hinge, door rear 250019---463 door,side slam latching 250034---316 hook,door latch male 250033---828 door,canopy rear w/slam latch 250038---562 catch, door latch female...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.13B CANOPY & PARTS -- 185 & 185H MODELS...
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250038---562 catch, door latch female 250033---829 catch,slam pivot catch 250034---381 striker,slam latch 250038---598 grommet,rubber 040125 door,instr. pnl. 175---250q 250039---368 hinge, instr. pnl. door 185q 250003---294 weatherstrip, 3/16 x 3/8 (ft) 250022---436 baffle, rubber rad top 185q 250028---453 eyebolt,reg cp 5/16---18x1---1/8 839105---112 bumper,rubber 1/2 dia.
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS...
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ISO 9001 02250057---624 decal, noise emission control 049463 (U.S. compressors only) decal, Sullair AWF 250032---902 decal, Sullair logo --- black 02250057---603 sign, warning hot surfaces 407408 sign, warning crush/sever 408919 decal, water drain 040345 decal, diesel fuel...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS...
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049685 reflector, 2” x 8” red stripe 040103 reflector, amber 250034---319 decal, rated 2450, idle 1900 rpm (175) 250023---931 S decal, rated 2300, idle1400 rpm(185,185H) 250023---688 sign, warning sever fan port 049965 sign, warning sever belt drive...
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Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECALS...
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CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
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SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. Telephone: 1-- 800-- SULLAIR (U.S.A. Only) or 1-- 219-- 879-- 5451 FAX: (219) 874-- 1273 FAX: (219) 874-- 1835 (Parts) FAX: (219) 874-- 1805 (Service) Printed in U.S.A.
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