Metso Neles ValvGuard VG9200H Installation Maintenance And Operating Instructions
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Metso Neles ValvGuard VG9200H Installation Maintenance And Operating Instructions

Metso Neles ValvGuard VG9200H Installation Maintenance And Operating Instructions

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Neles ValvGuard™
VG9200H
Rev. 1.0
Installation, Maintenance and
Operating Instructions

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Summary of Contents for Metso Neles ValvGuard VG9200H

  • Page 1 Neles ValvGuard™ VG9200H Rev. 1.0 Installation, Maintenance and Operating Instructions...

  • Page 2: Table Of Contents

    VDI/VDE mounting face ......7 VG9200H/K_, VG9200H/I_, Mounting on linear actuator with VG9200H/D_ ........26 IEC 60534 mounting face ...... 8 11.3 Mounting parts for Metso actuators with Piping ............. 8 VDI/VDE mounting face ....... 28 Electrical connections ......11 ®...

  • Page 3: Vg9200H Valvguard Intelligent Safety Valve Controller With Hart Communication

    If you are uncertain about the use of the controller or its NOTE: suitability for your intended use, please contact Metso’s Micro controller is only able to control the prestage if Automation business for more information.

  • Page 4: System Architecture

    7 VG92H 70 en System architecture Markings VG9000H can be connected directly to safety system The VG9000H safety valve controller is equipped with an analog output module (AO, 4-20 mA). See Fig. 2 for the identification plate sticker (Fig. 3). general wiring priciple.

  • Page 5: Technical Specifications

    7 VG92H 70 en Technical specifications Capacity with 4 bar / 60 psi supply: VG9215 90 Nm /h / 53 scfm (Cv = 0.7) ATEX NOTE: VG9235 380 Nm /h / 223 scfm (Cv = 3.2) This manual contains technical specifications for VG9237 feed 380 Nm /h / 223 scfm (Cv = 3.2)

  • Page 6: Recycling And Disposal

    7 VG92H 70 en Local user interface functions Safety precautions ❑ Monitoring of valve position, temperature, supply CAUTION: pressure, actuator pressure difference housing Opening the cover of VG9200H field device enclosure pressure, input signal and safety signal status is allowed for authorized and trained persons only! ❑...

  • Page 7: Transportation, Reception And Storage

    Do not open the cover when an explosive atmos- actuators are shown in Fig. 7. phere may be present! For mounting parts for Metso actuators, see 11.3 - 11.5. Ex d and Ex n WARNING: Mounting on Metso actuators with...

  • Page 8: Table Of Contents

    Section 11.5. Best control performance is achieved when the feedback lever utilises the Fig. 6 Mounting on Metso actuator with VDI/VDE maximum allowed angle (±45° from horizontal mounting face position). The whole range should be at least 45°.
  • Page 9 7 VG92H 70 en Connect the air supply to S. Connect C1 and C2 to the CAUTION: actuator, see Fig. 5. C1 must be plugged if single-act- The air supply system must be of sufficient size ing actuator. and capacity to ensure that at maximum flow dur- Liquid sealants, such as Loctite 577 are recommended ing valve movement the pressure at the ValvGuard for the pipe threads.
  • Page 10 7 VG92H 70 en SINGLE-ACTING ACTUATOR, SPRING TO CLOSE 1. Self closing Default setting: ATYP = 1-A PFA = CLO (must be in the spring direction) VTYP according to valve type SINGLE-ACTING ACTUATOR, SPRING TO OPEN 2. Self opening Default setting: ATYP = 1-A PFA = OPE (must be in the spring direction) VTYP according to valve type...

  • Page 11: Electrical Connections

    7 VG92H 70 en Electrical connections Additional HART connection The VG9200H is powered by a 4–20 mA current loop from the safety system that also functions as a carrier to the HART communication. The input signal cable is led through a M20 x 1.5 cable gland.

  • Page 12: Local User Interface (Lui)

    7 VG92H 70 en LOCAL USER INTERFACE (LUI) user to view all the measurements through the window of the main cover. The local user interface may be used to monitor the device behaviour as well as configuring and commis- sioning the controller during installation and normal operation.

  • Page 13: Guided Start-Up

    7 VG92H 70 en Guided start-up Configuration menu Guided startup offers a fast view of the most critical The local user interface is organised in a menu struc- parameters of the ValvGuard controller, actuator and ture. To enter the menus press + and - simultaneously valve configuration.
  • Page 14 Combination of VB and QEV Combination type 1 (co1) NOTE: Bypass valve is mandatory with volume boosters and QEV. Contact Metso for separate instrumentation diagrams and instructions. NOTE: When QEV or volume booster is used, VG with small spool valve (VG_15_) is required.

  • Page 15: Valve Travel Calibration

    7 VG92H 70 en ❑ After selecting STYP on the display, press the ? Testing, TESt key to enter the edit state and STYP starts to blink. ❑ Select between two tests Partial Stroke Test ❑ Select between the following values: (PARt tst) or Pneumatics test (PNEU tst).

  • Page 16: Special Displays

    7 VG92H 70 en 4.7.2 Automatic Partial Stroke Test, APSt Selection if automatic partial stroke test is disabled (diS), enabled (EnA) or enabled with randomized range (rnd). ❑ Select between three options dis, EnA or rnd scrolling text using the + and - keys. ❑...

  • Page 17: Hart Burst Mode

    (300). (139, 2 pcs.) and lift up the prestage unit (120). Remove the O-ring (140). NOTE: VG9000 maintenance can be done by Metso certified 5.2.2 Adapter plate removal service personnel only. ❑ Remove the screw (412) and remove the adapter The maintenance requirements of the ValvGuard valve plate.

  • Page 18: Spool Valve

    7 VG92H 70 en ❑ Push the prestage 2-pole wire connector into the socket on the connector board (182). The wire connector can only be fitted in the correct posi- tion. Replace the inner cover (39) and tighten the M3 screws. Spool valve NOTE: Fig.

  • Page 19: Messages

    7 VG92H 70 en MESSAGES These messages may appear in the local user interface. Display message Description ACTUATOR FULL STROKES COUNTER LIMIT EXCEEDED Generated when actuator full stroke count exceeds the warning limit. CALIBRATION CANCELLED Generated when activated calibration routine is cancelled, by user or other process. CALIBRATION FAILED Generated when activated position, current, pressure or position transmitter calibration process failed.

  • Page 20: Trouble Shooting

    7 VG92H 70 en TROUBLE SHOOTING Mechanical/electrical defects 1. Any request to change the valve position has no affect to the position ❑ Spool valve sticks ❑ Incorrect configuration parameters ❑ Actuator and/or valve jammed ❑ Signal wires incorrectly connected, no value on display ❑...

  • Page 21: Vg92_H/K_, Vg92_H/I

    7 VG92H 70 en VG92_H/K_, VG92_H/I__, VG92_H/D__ 2 proximity 2 cams (WITH LIMIT SWITCHES) switches Introduction terminals 8.1.1 General description VG9200H can be equipped with limit switches. VG9200H/K2_ has two microswitches, VG9200H/K4_ has four microswitches, VG9200H/I__ has two inductive proximity switches, and VG9200H/D__ has a Dual Mod- M20 x 1.5 ule sensor with two inductive proximity switches.

  • Page 22: Installing Vg92_H/K_, Vg92_H/I_ Or

    7 VG92H 70 en 8.1.3 Technical specifications Current ratings: Max inrush 2.0 A / 125 V DC / V AC 8.1.3.1 VG92_H/K_ Max continuous 0.3 A / 125 V DC / V AC Minimum on current 2.0 mA Microswitch type: OMRON D2VW-5 (K25 or K45) Leakage current <0.15 mA with DC voltage...

  • Page 23: Adjustment

    7 VG92H 70 en ❑ Adjustment Remove the LUI cabling from the circuit board. Disconnect and remove all cabling which enters The pointer (109) need not be removed for adjustment. the limit switch housing (300). When the limit switch is ordered together with the valve ❑...

  • Page 24: Drawings And Parts Lists

    7 VG92H 70 en DRAWINGS AND PARTS LISTS 11.1 Exploded view and parts list, VG9200H VG923_ VG921_...
  • Page 25 7 VG92H 70 en Item Description Housing Shaft assembly O-ring Washer Wave spring Bushing Grounding screw Protection cover Screw Conduit entry adapter Exhaust cover Screw (ISO 1) Screw (ISO 3) Gasket Cooling plate Screw Cover O-ring Screw Pointer Stop screw Spring Prestage unit Screw...

  • Page 26: Exploded View And Parts List

    7 VG92H 70 en 11.2 Exploded view and parts list, VG9200H/K_, VG9200H/I_, VG9200H/D_ D_00 I_00 K200 K400...
  • Page 27 7 VG92H 70 en Item Description Cover Screw Pointer Stop screw Spring Local user interface (LUI) Housing O-ring Screw Bracket Screw Bracket Screw Screw Plug Extension shaft Screw 2 or 4 Cam disc 2 or 4 Screw Terminal block Proximity switch Screw Base plate Screw...

  • Page 28: Mounting Parts For Metso Actuators With Vdi/Vde Mounting Face

    7 VG92H 70 en 11.3 Mounting parts for Metso actuators with VDI/VDE mounting face Item Description Mounting bracket Washer Screw Screw Hexagon nut Screw Screw Couplings jacket Coupler socket Screw Plug (BJ actuators only) 11.4 Mounting parts for Quadra-Powr® actuators...

  • Page 29: Mounting Parts For Linear Actuators

    7 VG92H 70 en 11.5 Mounting parts for linear actuators Feedback lever in horizontal position at mid travel of stroke. Stroke 10 - 80 mm Stroke 60 - 120 mm Plane in the shaft in this position 45° with feedback lever 45°...

  • Page 30: Connection Diagrams

    7 VG92H 70 en 11.6 Connection diagrams See Section 8.1.3 for additional limit switch data. mA signal and Position Transmitter (optional) connections mA input signal Position Transmitter Note: Terminal numbers are valid only when extension housing or junction box are used.. VG92_H/I02, I09 BLUE OPEN...
  • Page 31 7 VG92H 70 en VG92_H/I56 BLACK OPEN BLACK BLACK CLOSED BLACK Factory adjustment: Active faces of proximity switches are free when actuator is in intermediate position. Active face A (upper switch) becomes covered at the open limit of the travel and face K (lower switch) at the closed limit. Function can be inverted on site by re-adjusting the cam discs.
  • Page 32 7 VG92H 70 en VG92_H/D33 SOL 1 SOL 2 SOL PWR 1 SOL PWR 2 TOP SW NO TOP SW C BTM SW NO BTM SW C Connections SOL1, SOL2, SOL PWR1 and SOLPWR2 are not used. TOP SW NO: Positive connection for top switch TOP SW C: Negative connection for top switch BTM SW NO: Positive connection for bottom switch...
  • Page 33 7 VG92H 70 en VG92_H/K25, K26, K45, K46 BLUE BLACK OPEN BLUE BLACK BLUE OPEN BLUE BLACK BLACK CLOSED BLUE BLUE CLOSED BLACK BLACK 2 pcs. 4 pcs. Connection diagram shows limit switch when actuator is in intermediate position. Switch A (upper) is activated at the open limit of the travel and switch K (lower) at the closed limit. Electrical characteristics: OMRON D2VW-5 (K_5): 3 A - 250 V AC, 0.4 A - 125 V DC,...
  • Page 34 7 VG92H 70 en AO, HART multiplexer Hazardous area Safe area VG9000H Safety system (4 - 20 mA) HART Multiplexer (SIL) DO, RCI, HART AI (sink) Hazardous area Safe area VG9000H RCI9H OUTPUT INPUT Safety system (0/24 V DC) HART Sink (HART) SUPPLY...
  • Page 35 7 VG92H 70 en LPC9H Hazardous area Safe area VG9000H Safety system (4 - 20 mA, HART) LCP9H Loop B - 24 V DC Loop B + PWR_IN + supply Loop A - PWR_IN - Loop A +...

  • Page 36: Dimensions

    7 VG92H 70 en DIMENSIONS VG921__ M20x1.5 5/16UNC 35.4 (VDI/VDE 3845) F05-ø50 M6x12 1/4 NPT 26.8 VG923__ M20x1.5 5/16UNC 35.4 (VDI/VDE 3845) F05-ø50 M6x12 1/2 NPT 26.8...
  • Page 37 7 VG92H 70 en VG921_J M20x1.5 5/16UNC 35.4 (VDI/VDE 3845) F05-ø50 M6x12 1/4 NPT 26.8 VG923_J M20x1.5 5/16UNC 35.4 (VDI/VDE 3845) F05-ø50 M6x12 1/2 NPT 26.8...
  • Page 38 7 VG92H 70 en VG921_/I_ , VG921_/K_, VG921_/D_, VG921_L or VG921_-P VG921_E6: M20x1.5 VDI/VDE 3845 5/16UNCx13 1/4NPT ø6 14.5 M6x10 (35.4) F05- VG923_/I_ , VG923_/K_, VG923_/D_, VG923_L or VG923_-P VG923_E6: M20x1.5 VDI/VDE 3845 5/16UNCx13 ø6 14.5 M6x10 (35.4) 42.4 F05-...
  • Page 39 7 VG92H 70 en VG921_J/_ M20x1.5 F05- 50 VDI/VDE 3845 (35.4) 5/16UNCx13 1/4NPT ø6 M6x10 14.5 VG923_J/_ M20x1.5 VDI/VDE 3845 F05- 50 (35.4) 42.4 5/16UNCx13 ø6 14.5 M6x10...

  • Page 40: Configuration Parameters

    7 VG92H 70 en CONFIGURATION PARAMETERS Parameter Name Values Default value Actuator Type (Atyp) Single acting actuator (1-A) Double acting actuator (2-A) Valve Type (Vtyp) Rotary (rot) Linear (Lin) Positioner Fail Action (PFA) Close (CLO) Open (OPE) Extra Pneumatics Instrumentation (EXTI) non = none bo1 = Volume Booster type 1 bo2 = Volume Booster type 2...

  • Page 41: Ec Declaration Of Conformity

    7 VG92H 70 en EC DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY Manufacturer: Metso Automation Oy 00811 Helsinki Finland Product: Intelligent Safety Valve Controller Neles ValvGuard VG9000-series Approvals: Type Approval EC Type examination Certificate VG92_F_E6_/_ ATEX II 2 G Ex d IIC T5/T6...

  • Page 42: Type Coding

    7 VG92H 70 en TYPE CODING VALVGUARD VG9200H PRODUCT GROUP LIMIT SWITCH TYPE Neles ValvGuard VG9000H, Intelligent Safety Valve Controller. IP 66/ NEMA 4X enclosure. TÜV SIL 3 certified according to IEC 61508. Extension housing with additional conduit entries, 4 pcs. M20 x 1.5 Inductive proximity switches, 2 pcs.
  • Page 43 7 VG92H 70 en...
  • Page 44 7 VG92H 70 en Metso Automation Inc. Europe, Levytie 6, P.O. Box 310, 00811 Helsinki, Finland. Tel. +358 20 483 150. Fax +358 20 483 151 North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172 Latin America, Av.

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