Maico ER-UP/G Mounting And Operating Instructions

Recess-mounted exhaust air system according to din 18017-3

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Mounting and operating instructions
UK
Recess-mounted exhaust air system
according to DIN 18017-3
w w w . m a i c o - v e n t i l a t o r e n . c o m
ER-UP/G
ER-UPD
ER-UPB
ER 60
ER 100
Centro-M
Centro-E

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Summary of Contents for Maico ER-UP/G

  • Page 1 Mounting and operating instructions Recess-mounted exhaust air system according to DIN 18017-3 ER-UP/G ER-UPD ER-UPB ER 60 ER 100 Centro-M Centro-E w w w . m a i c o - v e n t i l a t o r e n . c o m...
  • Page 2  Internet or catalogue. has been any damage in transit. ● Can be used in all recess-mounted hou- ER recess-mounted housing (shell) sings ER-UP/G, ER-UPD and ER-UPB (incl. ER-UPB/R, ER-UPB/L and ER-UPB/U) Recess-mounted housing ER-UP/G ● Internal cover with exhaust air filter article no.
  • Page 4: Table Of Contents

    Table of contents Equipment overview (Figure 1) Table of contents ER-UP/G with plastic shutter without fire 1. General notes .......... 3 protection equipment 2. Specialist installer qualification ....3 1 Plastic backflow preventer (Fig. of instal- 3. Intended use..........3 lation position with air outlet to the right) 4.
  • Page 5: General Notes

    1. General notes 1. General notes 4. Non-intended use Please read these instructions These fans must not be used in the following carefully. Follow the instructions. situations under any circumstances. Read Pass these instructions onto the all the safety instructions. owner.
  • Page 6: Safety Instructions

    4. Non intended use 5. Safety instructions NOTICE: Damage to the unit ● During the build phase, damage to unit caused by soiling of the fan and air WARNING channels.  Fan operation is not permitted during Risks for people (including the build phase.
  • Page 7 5. Safety instructions WARNING DANGER Risk of injury when working at heights. Risks from parts which may affect the  Use appropriate, certified climbing aids ventilation system which are added or (ladders). Stability should be ensured, if modified at a later date. Parts (range necessary have the ladders steadied by a hood, air-ventilated fireplace etc.) which are 2nd person.
  • Page 8 5. Safety instructions DANGER DANGER of fire spreading Danger of electric shock.  Before removing the housing cover and In the event of a fire, there is a risk before installing the electrics, switch off all of the fire spreading supply circuits as well as the mains fuse ●...
  • Page 9: Operating The Fan

    Please read chapter 7.4.6, ER-UP controls, the ER-UP housing or contact your installer or planner for details ● ER-UP/G: Z-51.1-7 or of the special functions and operating ● ER-UPD or ER-UPB: Z-51.1-46 characteristics.
  • Page 10: Permitted Exhaust Air Systems

    ER-UPB) are installed, wired and provided with a plaster protective cover. 7.3 Permitted exhaust air systems ER-UP/G and ER-UPD housings can be used In accordance with DIN 18017-3, the with a second room connection set (ER-ZR) following exhaust air systems are permitted for second room ventilation.
  • Page 11 7. Product information 7.4.1 ER-UP housing types 7.4.4 Recess-mounted housing ER-UPB The 3 recess housing units ER-UP/G, ER-UPD ● Housing with maintenance-free fire and ER-UPB are available for recess instal- protection shut-off device to prevent fire lation. These should be selected to match the from spreading (K90-18017).
  • Page 12 ● RC model with radio electronics: (50 sec.) and overrun time (6 min.). Use in radio-controlled ventilation system ● G model: With base load circuit. MAICO smart. Based on EnOcean Continuous operation at 35 m³/h, high technology. Network-compatible (master- speed...
  • Page 13 7. Product information Unit type Circuit board Start delay Overrun Can be Power type time controlled cable [min] by speed [mm²] ER 60 Standard board 3 x 1.5 ER 100 Standard board 3 x 1.5 ER 60 VZ, ER 100 VZ VZ board 5 x 1.5 ER 60 VZ 15, ER 100 VZ 15...
  • Page 14: Environmental Conditions/Operating Limits

    EN 55014-2 room. Ambient temperature - 10 to + 60 °C. (depending on pulse form and energy factor Maico accepts no liability for corrosion 1000 to 4000 V). These values can be damage caused by improper storage, exceeded when operating with fluorescent e.g.
  • Page 15: Installation Preparations

    11. Installation preparations 11. Installation preparations Suitable mounting material is to be supplied by the customer. 11.1 Requirements in line with approval ER-UP/G + ER-UPD + ER-UPB + ER-UPB ER 60/100/ ER 60/100/ ER 60/100 Second room Second room Second room Number of units Max.
  • Page 16 11. Installation preparations ER-UP/G + ER-UPD + ER-UPB + ER-UPB ER 60/100/ ER 60/100/ ER 60/100 Second room Second room Second room max. 2 x 90° Number of duct elbows permitted for wall installation max. 2 x 90° Number of duct...
  • Page 17: Preparations For Wall Installation

    (e.g. concrete, 11.2 Preparations for wall installation cement mortar, fire protection filler). Suction duct for second room connection on ER-UP/G: Flexible aluminium duct NOTICE AFR 75/AFR 80 ER-UPD: Flexible aluminium duct Damage to unit, malfunctioning in the AFR 75/AFR 80 event of corrosion damage from mortar.
  • Page 18: Ceiling Installation Preparations

    ER-UP housing, to the main duct and Suction duct for second room connection on seal for ventilation. ER-UP/G: Flexible aluminium duct 6. Cut connection duct [19] to length, note a AFR 75/AFR 80 maximum duct length of 2 m.
  • Page 19 Connection duct ER-UPB, ER-UPD: Steel folded spiral- seams duct ER-UP/G: Flexible aluminium duct Floor ceiling Steel threaded rod / stair bolt Duct attachment  Fig. 5 Duct clamp / clamping band Spigot Ceiling compound...
  • Page 20: Preparations For Electrical Connection

    11. Installation preparations 3. For a second room connection, produce 11.4 Preparations for the electrical the opening in the wall or shaft for the connection suction duct [9]. Note installation positions for the second room connection. DANGER 4. Correctly attach main ventilation duct [18] inside the shaft.
  • Page 21: Preparing The Shut-Off Device/Shutter

    Before mounting the housing, always Install shutter [1] turned 90° ( Fig. 6, ● ER-UP/G: check the position of the plastic item [L] or [R]) so it closes fully shutter. Ensure that the shutter is fully sealed in the installation position.
  • Page 22: 3 Metal Shut-Off Shutter With Trigger

    11. Installation preparations 11.5.2 Fire protection shut-off device NOTICE ER-UPD and ER-UPB housing Unpleasant odours from the main duct. The fire protection shut-off device does not close fully sealed if incorrectly installed.  Before installation check and ensure that the installation position is correct and the the trigger equipment is fully functional.
  • Page 23: Housing Installation

    12. Housing installation without any distortion. Failure to do so will mean that the fan insert cannot engage ● ER-UP/G housing correctly in the ER-UP/G housing and the ● ER-UPD housing degree of protection stated on the rating ● ER-UPB housing plate is no longer ensured.
  • Page 24 12. Installation ‒ ER-UP/G - single room 3. Mark fixing holes for mounting support on Exhaust socket with plastic shutter rear shaft wall, produce holes and insert 18 Main duct, steel folded spiral-seams duct dowels. Suitable mounting material is to 19 Connection duct, flexible aluminium duct be supplied by the customer.
  • Page 25 2. For suspended ceilings, cut mounting 9. Plaster in housing flush with front edge. support [37] to the required length, bend it into shape and fix it to the ER-UP/G housing with the supplied fixing screws ( Fig. 8). 3. Mark fixing holes for mounting support ER-UP/G housing on ceiling, produce holes and insert dowels.
  • Page 26: 6 Protective Grille

    12. Installation ‒ ER-UP/G ‒ second room Protective grille 2. Place installation socket [10] in ER-UP/G housing. The edge of the socket must click Filter mat, filter class G2 into place on the wall of the housing. Adapter Suction duct, second room connection: 3.
  • Page 27: 6 Protective Grille

    12. Installation ‒ ER-UP/G ‒ second room Protective grille 12.1.7 Ceiling installation ER-UP/G ‒ Filter mat, filter class G2 second room Adapter Observe mounting instructions in chapter Suction duct, second room connection: 12.1.2. flexible aluminium duct AFR 75/AFR 80 1. Mount ER-UP/G housing on ceiling as Installation socket for second room described in chapter 12.1.5.
  • Page 28: Installation Of Er-Upd Housing

    12. Installation ‒ ER-UPD Break open one of the housing segments [S] 12.2 Installation of ER-UPD housing to use the second room connection set ER-ZR. 12.2.1 Impermissible connections on Use expanded rubber ER-MO for acoustic ER-UPD housing insulation of thin ceilings capable of reso- The following are not permitted: nance (...
  • Page 29: 5 Metal Exhaust Socket

    12. Installation ‒ ER-UPD - single room Metal exhaust socket with shut-off shutter 5. Locate ER-UPD housing in the desired 18 Main duct, steel folded spiral-seams duct position and fix it to the ceiling with two 19 Connection duct, steel folded spiral- mounting supports.
  • Page 30: 6 Protective Grille

    Adapter 2. Place plastic installation socket [10] in Suction duct, second room connection: ER-UP/G housing. The edge of the socket flexible aluminium duct AFR 75/AFR 80 must click into place on the wall of the 10 Plastic installation socket for second housing.
  • Page 31: Installation Of Er-Upb Housing

    12. Installation ‒ ER-UPB 12.3 Installation of ER-UPB housing 12.3.3 Important information about plastering 12.3.1 Impermissible connections on DANGER ER-UPB housing Fire may spread if ER-UPB housing is The following are not permitted: incorrectly installed. ● Second room connection with an ER 60 ...
  • Page 32: 5 Metal Exhaust Socket

    12. Installation ‒ ER-UPB - single room Metal exhaust socket with shut-off shutter DANGER 18 Main duct, steel folded spiral-seams duct Fire may spread if connection duct [19] 19 Connection duct, flexible aluminium duct is incorrectly installed. AFR Ø75/80  Only use permitted cable sheathing 20 Power cable (...
  • Page 33: 6 Protective Grille

    12. Installation ‒ ER-UPB - second room 5.1 Steel connection socket Ø 75/80 12.3.5 ER-UPB/R, ER-UPB/L and for second room extraction on ER-UPB ER-UPB/U installation (second room) Protective grille 1. Install ER-UPB housing as described in Filter mat, filter class G2 chapter 12.3.4.
  • Page 34: Electrical Connection

    13. Electrical connection 13. Electrical connection DANGER Danger to life from electric shock. 20 Power cable The unit will be damaged if installed 39 Cable grommet incorrectly with too long a power cable. 42 Terminal box  If the cable feed is too long inside the housing, the fan insert cannot be To prevent the fan and/or electric installed correctly.
  • Page 35 13. Electrical connection 13.1.1 Connect the unit electrically NOTICE 1. Switch off mains fuse, secure and fit The unit will be damaged through warning sign. contact with components at risk of ESD on the electronics board of VZ, VZ 15, 2.
  • Page 36: Installation Of Fan Insert And Cover

    14. Installation of fan insert and cover 14. Installation of fan insert and cover 14.1 Settings on electronic circuit boards Information ● Electronic circuit boards [12] of the ER Electronic circuit boards ER 60 H and variants standard, D, VZ, VZ 15, G, GVZ ER 100 H and F have no setting options.
  • Page 37: Installing Fan Insert/Exhaust Air

    The ER fan insert / The Centro exhaust air rated load (standard circuit). element is inserted in recess-mounted ● Connectible base and rated load housings ER-UP/G, ER-UPD or ER/UPB (circuit variant). as follows. 1. Switch off mains fuse, secure and fit The jumper [S] can be used to set the start warning sign.
  • Page 38 14. Installation of fan insert and cover 11 Fan insert Note wiring diagrams in box base. 12 Electronic circuit board (control) Cables must not prevent the fan from 13 Housing floor seal being slid in. 38 Plaster protective cover 42 Terminal box Lever [44] and stud 43 Optional fixing with screws [45] must engage.
  • Page 39: Installing The Cover

    If installing on a wall, ensure that the Maico name is in the bottom right. ● If the housing edge is flush with the plaster, use central screw [15.1], M6 x 16 mm, to secure the cover.
  • Page 40: Cleaning, Maintenance

    Filter mats ZF 60/100: Pack of 5, filter class G2 in accordance with EN 779, Art. no. 0093.0680 Should you have any questions Maico Elektroapparate-Fabrik GmbH Steinbeisstraße 20 78056 Villingen-Schwenningen Germany Tel. +49 7720 694 445 Fax +49 7720 694 175...
  • Page 41: Filter Change, Second Room

    Art. no. 0093.0923 rating plate only guaranteed if installed as stipulated (fan insert Should you have any questions engaged, internal cover closed). Maico Elektroapparate-Fabrik GmbH Steinbeisstraße 20 78056 Villingen-Schwenningen Germany Tel. +49 7720 694 445 Fax +49 7720 694 175...
  • Page 42: Extraction Socket/Wc Odour Extraction

    17. Extraction socket ER-AS for WC odour extraction ER-UP/G and ER-UPD housing units can be 17. Extraction socket ER-AS for connected to the WC flushing pipe using the WC odour extraction ER-AS extraction socket. A Ø 70 duct cross section facilitates low air speeds in the connecting duct and an effective, draft-free extraction of odours.
  • Page 43: Fault Rectification

    18. Fault rectification 18. Fault rectification Fault Cause, measure Fan is too loud. ● Dirty filter. ● Call on the services of a trained electrician Replace filter. any time there is a fault. ● Fan insert incorrectly ● Repairs should only be carried out by a inserted.
  • Page 44: Spare Parts

    DANGER Item Designation Article no. Danger to life from electric shock. Shutter VM ER-UP/G E093.0608.0000  Prior to accessing the connection terminals, switch off all supply circuits. Exhaust socket 0059.0884.0001 Switch off mains fuse, secure against...
  • Page 45: Wiring Diagrams

    22. Wiring diagrams ER 60 and ER 100, Centro-E 22. Wiring diagrams The fan starts up after switching on the room Tolerances for the times stated lighting (with switch S1). The fan also below = nominal value + 20 %. switches off after the room lighting has been turned off.
  • Page 46 22. Wiring diagrams ER 60 F, ER 100 F ER 60 F, ER 100 F Standard switching: With light control. The ER 60 F and ER 100 F are designed for installation in windowless, dark rooms. The fan is switched on wirelessly through the brightness of the room lighting by a light control unit.
  • Page 47 22. Wiring diagrams ER 60 H, ER 100 H Switching option 2: Manual base load operation Switching option 2 The fan is switched manually to base load operation with switch "S1". Humidity control is active, see Standard Switching. If, after being manually switched with switch "S1", the fan is ●...
  • Page 48 22. Wiring diagrams ER 60 GVZ, ER 100 GVZ ER 60 GVZ, ER 100 GVZ Standard switching: Fan always runs at base load. When the room is in use (S1=On), the fan switches automatically to full load after approx. 50 seconds. Switching option When the room is in use (S1=On), the fan switches automatically to full load after...
  • Page 49 22. Wiring diagrams ER 60 GVZC EC ER 60 GVZC EC switching option Switching option The base load can be switched on and off with S2. ● Case 1: Fan is stationary. If S2 is activated (S2 = On), the unit switches immediately to base load, without considering the preset start delay.
  • Page 50 Then the operating stage selected by the RLS RC is adopted. The base load is permanently activated in the factory using a DIP switch. Maico Elektroapparate-Fabrik GmbH • Steinbeisstr. 20 • 78056 Villingen-Schwenningen • Germany • Service +49 (0) 7720 694-0 • technik@maico.de...

This manual is also suitable for:

Er-updEr-upbEr 60Er 100Centro-mCentro-e

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