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Atlas Copco FlexiROC T30 R Safety

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FlexiROC T30 R
Safety
Original instructions
2017-01-17 | No: 3133793291.1.3133851403 en-US

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Summary of Contents for Atlas Copco FlexiROC T30 R

  • Page 1 FlexiROC T30 R Safety Original instructions 2017-01-17 | No: 3133793291.1.3133851403 en-US...

  • Page 3: Table Of Contents

    FlexiROC T30 R Table of Contents Table of Contents 1 Introduction ...................... 5 The Purpose of the Safety Manual ................... 5 Target Group .......................... 5 Safety Messages in Publications.................... 5 Feedback and Contact Information .................. 6 2 Product Liability .................... 7 3 Risks and Hazards .................... 9 Stored Energy Hazard........................ 9...
  • Page 4 FlexiROC T30 R Table of Contents Noise Levels and Vibration Values.................. 27 Declared Values ........................ 27 Causes of High Noise Levels .................... 27 Effects of Noise ........................ 28 Noise Reduction Factors...................... 28 Noise Combined with Other Risk Factors ................ 28 Factors Affecting Whole Body Vibration ................ 28 Vibration Reduction ......................... 29...

  • Page 5: Introduction

    FlexiROC T30 R 1 Introduction 1 Introduction 1.1 The Purpose of the Safety Manual This safety manual contains important information that must be followed in order to prevent accidents and property damage while working with and around the machine. The manual is designed to: Provide information on how to detect and prevent hazardous situations.

  • Page 6: Feedback And Contact Information

    How to avoid the hazard is written here 1.4 Feedback and Contact Information Atlas Copco works actively with the development and continuous improvement of its prod- ucts and associated documentation. Provide your feedback on products and documenta- tion and access your local supplier under "Contact Us" at www.atlascopco.com.

  • Page 7: Product Liability

    FlexiROC T30 R 2 Product Liability 2 Product Liability The owner or lessee is responsible for: Using the machine only for intended purposes. Knowing the limitations of the machine and not exceeding the design limits. Following the instructions in the relevant machine documentation.
  • Page 8 FlexiROC T30 R 2 Product Liability No: 3133793291.1.3133851403 en-US...

  • Page 9: Risks And Hazards

    FlexiROC T30 R 3 Risks and Hazards 3 Risks and Hazards 3.1 Stored Energy Hazard Before operating the machine, personnel must be aware of the following information re- garding the dangers regarding stored energy. Personnel must be aware of how the hydraulic components can move.

  • Page 10: Entanglement And Shearing Hazard

    FlexiROC T30 R 3 Risks and Hazards 3.3 Entanglement and Shearing Hazard Rotating and moving parts can cause a risk of entanglement or shearing. To minimize risk: Stay clear from the machine work area during operation. 3.4 Crushing Hazard Crushing Hazard The movable parts of the boom system can cause a risk of being crushed.

  • Page 11: Tipping Hazard

    FlexiROC T30 R 3 Risks and Hazards 3.5 Tipping Hazard Tipping Hazard To minimize risk: Never exceed the maximum allowed inclination angles for the machine. Always wear a seat belt when operating the machine. 3.6 Scalding Hazard Scalding Hazard No: 3133793291.1.3133851403 en-US...

  • Page 12: Cable-Break Hazard

    FlexiROC T30 R 3 Risks and Hazards High liquid temperature can causes a risk of scalding. To minimize risk: Release pressure before removing the radiator filler cap (A). Release pressure before removing the filler plug (B) on the compressor oil tank.
  • Page 13 FlexiROC T30 R 3 Risks and Hazards Hazard Zone during Tramming Hazard Zone during Bench Drilling No: 3133793291.1.3133851403 en-US...

  • Page 14: Hazard Zone When Using Winch

    FlexiROC T30 R 3 Risks and Hazards 3.9.1 Hazard Zone When Using Winch It is strictly forbidden to stand in front of or below the machine while using the winch. The size of the hazard zone depends on the used length of the winch wire. Keep the dis- tance of the winch wire x 1.1 to ensure that the winch wire cannot hurt anyone if it breaks...

  • Page 15: Safety Precautions

    FlexiROC T30 R 4 Safety Precautions 4 Safety Precautions 4.1 General Safety Guidelines Personnel working the machine must be well trained and knowledgeable about the machine and the dangers involved. Follow the safety instructions and observe warnings provided in the machine docu- mentation.

  • Page 16: Safety During Lifting, Installing, And Connecting

    FlexiROC T30 R 4 Safety Precautions Always use protective safety glasses when using a hammer, as chips or debris can cause eye injury. Use a hammer with a soft face when driving hardened pins. Use a respirator in dusty conditions.

  • Page 17: Safety Precautions During Service And Maintenance

    FlexiROC T30 R 4 Safety Precautions During regeneration the exhaust gases and exhaust system becomes very hot. Do not touch the system, do not cover the system or expose it to any flammable materials. Only perform standstill regeneration on an open terrain at a safe distance to flammable objects.
  • Page 18 FlexiROC T30 R 4 Safety Precautions Do not install additional equipment directly on an air outlet valve, for example, a water separator or a lubricating device. Use distribution lines, hose couplings, clamps and air hoses which are of correct di- mension and suitable for the working pressure.

  • Page 19: Safety Functions

    FlexiROC T30 R 5 Safety Functions 5 Safety Functions 5.1 Emergency Stop Example of an Emergency Stop NOTICE Machine Damage Incorrect use of emergency stops can cause technical problems or damage to the ma- chine and related equipment. Only use emergency stops in hazardous situations, or when a hazardous situation is likely to arise.

  • Page 20: Location Of Emergency Stops

    FlexiROC T30 R 5 Safety Functions 5.1.1 Location of Emergency Stops Emergency Stops Emergency stop cable on feeder Emergency stop button on the righthand side Emergency stop button on control panel Emergency stop button on winch Emergency stop on remote control box...

  • Page 21: Guard

    An authorized service company must inspect the automatic fire suppression system when instructed during a maintenance interval. Contact the Atlas Copco local customer center for information regarding authorized service companies. If the machine has been modified, an authorized service company must check over the au- tomatic fire suppression system.

  • Page 22: Description Of Fire Extinguishers

    FlexiROC T30 R 5 Safety Functions NOTE: Disable the automatic fire suppression system when steam-cleaning, hi-pres- sure washing, welding, battery charging and starting with auxiliary battery. To disconnect the automatic fire suppression system, remove fuse FSB1 located near the battery. Check all electrical functions when work is done.

  • Page 23: In Case Of Fire - Fire Extinguisher

    FlexiROC T30 R 5 Safety Functions 5.3.5 In Case of Fire - Fire Extinguisher NOTE: Follow local regulations in case of fire. p Parking brake is applied. Precondition Use a handheld fire extinguisher to extinguish the fire. Follow the manufacturer's in- structions.
  • Page 24 FlexiROC T30 R 5 Safety Functions Clean out any extinguisher residue in the machine before operation. Contact Atlas Copco Contact Atlas Copco´s local customer centre for further information. No: 3133793291.1.3133851403 en-US...

  • Page 25: Warning Signals

    FlexiROC T30 R 6 Warning Signals 6 Warning Signals 6.1 Horn Button Location The machine is equipped with a horn on the control panel. There is also a horn that is on the remote control. 6.2 Reverse Alarm A reverse alarm sounds when the machine reverses.
  • Page 26 FlexiROC T30 R 6 Warning Signals No: 3133793291.1.3133851403 en-US...

  • Page 27: Noise And Vibration

    A guide on the management of vibration is available in ISO/TR 25398 and on hearing protectors in EN 458. Atlas Copco recommends a program of health surveillance to detect early symptoms caused by exposure to noise and vibrations, so that management procedures can be modified to prevent future impairment.

  • Page 28: Effects Of Noise

    FlexiROC T30 R 7 Noise and Vibration Removing drill rod or drill bit during percussive drilling Working underground Incorrectly using the machine Working with increased load when compared to specified values Using compressed air 7.4 Effects of Noise Exposure to noise can result in adverse health effects, such as:...

  • Page 29: Vibration Reduction

    FlexiROC T30 R 7 Noise and Vibration 7.8 Vibration Reduction Do not expose the machine to higher loads, speeds, or performance factors than spec- ified. Excessive loads and mechanical wear increases vibration. Use the machine correctly together with related equipment required for the task. Use of incorrect equipment can cause increased vibrations.
  • Page 30 FlexiROC T30 R 7 Noise and Vibration No: 3133793291.1.3133851403 en-US...

  • Page 31: Signs

    It is essential that all machine signs are in correct locations, are clean and fully legible. To clean a sign, use only a soft cloth, water, and soap. Do not use solvent, gasoline, etc. Replace any missing or damaged signs. Contact your Atlas Copco representative for new safety signs. 8.2 Warning Signs...

  • Page 32: Mandatory Action Signs

    FlexiROC T30 R 8 Signs Image Description The boom falls diagonally during service work or breakdown. Can cause personal injury or property damage. Secure boom using straps or supports during service work. Maintain machine stability. 8.3 Mandatory Action Signs Image Description Read the instructions.

  • Page 33: Prohibition Signs

    FlexiROC T30 R 8 Signs Image Description Read the instructions to activate the emergency stop. Information noise level Read the instructions. Isolate or remove data boxes, when giving the battery a booster charge or carry- ing out welding on the machine.

  • Page 34: Evacuation Route Sign

    FlexiROC T30 R 8 Signs 8.6 Evacuation Route Sign Image Description Emergency exit 8.7 Informations Signs Image Description Lifting point Water inlet Air intake Fuel Fuel shut-off Ultra low sulfur Diesel (ULSD) Engine oil Battery isolation switch No: 3133793291.1.3133851403 en-US...

  • Page 35: Data Plate

    FlexiROC T30 R 8 Signs Image Description Draining point Washer fluid Grease lubricating point Diesel Exhaust Fluid - DEF RRC Learn Link Water Mist pump control Damper Pressure control 8.8 Data Plate Example of a Data Plate The data plate contains some or all the following data:...

  • Page 36: Type Designation Signs For Ordering Spare Parts

    Type designations and serial numbers are also specified in a separate docu- ment, MI (Machine Identification). Spare parts can be ordered from Atlas Copco. No: 3133793291.1.3133851403 en-US...

  • Page 37: Stability

    FlexiROC T30 R 9 Stability 9 Stability 9.1 Spirit Level Spirit Level The spirit level shows at which angle the machine is standing. The machine can tip over if the allowed inclination angles are exceeded. The gradient meter shows the chassis frame inclination and not the ground inclination.
  • Page 38 FlexiROC T30 R 9 Stability No: 3133793291.1.3133851403 en-US...

  • Page 39: Environmental Protection

    NOTE: Follow local regulations concerning the use and maintenance of machinery. Ensure adequate training for operators and service personnel. Use biologically degradable hydraulic fluids and lubricants when refilling during opera- tion. Contact Atlas Copco for more information. See www.atlascopco.com Avoid prolonged idling and switch off the engine when not required.
  • Page 40 FlexiROC T30 R 10 Environmental Protection A worn out machine must be handled and disposed of in such a way that maximum per- centage of the material can be recycled. The negative impact on the environment must be as low as possible. If the end user has inadequate knowledge about disposal, a locally-au- thorized disposal company should be hired.

  • Page 41: Ec - Declaration Of Conformity

    NOTE: The declaration of conformity applies only to the machines delivered within the European Union. We, Atlas Copco Rock Drills AB, Örebro, Sweden, declare that the machine to which this declaration relates, is in conformity with demands specified in the Council of the European Union directive 2006/42/EC of 17 May 2006 relating to harmonisation of the legislation of the member countries concerning machinery (2006/42/EC).
  • Page 42 FlexiROC T30 R 11 EC - Declaration of Conformity No: 3133793291.1.3133851403 en-US...

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