User Manuals: Atlas Copco FlexiROC T30 R Drill Rigs

Manuals and User Guides for Atlas Copco FlexiROC T30 R Drill Rigs. We have 3 Atlas Copco FlexiROC T30 R Drill Rigs manuals available for free PDF download: Operation, Maintenance Manual, Safety

Atlas Copco FlexiROC T30 R Maintenance Manual (144 pages)

Brand: Atlas Copco | Category: Construction Equipment | Size: 7 MB

Table of Contents
3
Introduction
9
Safety First
9
The Purpose of this Publication
9
Target Group
9
Product Warranty
9
About Maintenance Management
11
Maintenance Planning and Counters
11
Maintenance Records
11
Specifications
13
Standard Tightening Torques Bolted Joints
13
Type Designation Signs for Ordering Spare Parts
13
General Machine Condition
15
Wash Machine Externally
15
Check Condition of Signs
15
Fire Fighting Equipment
17
Check Fire Extinguishers
17
Loosen up Powder in Handheld Fire Extinguisher
17
Boom Unit
19
Lubricate Boom and Feed
19
Check Boom Condition
20
Check Silence Kit
21
Feed Unit
23
Safety Precautions before Working on Feed Unit
23
2000 And 6000 Series
24
Assembling Rock Drill
24
Checking Rock Drill after Assembling after Four Hours
24
Haul and Return Ropes
25
Replacing Haul Rope
26
Tension of Return Rope
27
Adjusting Cradle on Feed Beam
27
Replacing Slide Pieces in Holder
28
Replacing Slide Rails
29
Disassembling Feed Cylinder
30
Tension Bushings for Spacers
31
Disassembling Tension Bushing for Spacer
32
Assembling Tension Bushing for Spacer
33
Storing Feed for Longer Period of Down-Time
34
Lubricate Drill Rod Support
35
Check Condition of Feed
36
Lubricate Rod Handling
37
Tighten Bolted Joints
38
Check Condition of Feed
39
Check Drill Rod Support
41
Check Rod Handling
42
Check Rod Handling System
42
Check Drill Rod Support
43
Bsh-Xs
44
Check Jaw Function BSH-XS
44
Replacing Jaws
44
Adjusting the Drill Rod Support
45
Pressure Setting
46
Check Drill Rod Support BSH-XS
46
Drilling System
47
Adjusting Damper Pressure
47
Adjusting High Percussion Pressure
50
Adjusting Drill Feed Pressure
51
Adjusting Rotation Speed
52
Adjusting Threading Speed
54
RPCF System
54
Adjusting RPC-F System
54
Setting Lubricant Oil Dosage
56
Dust Collector
57
Check Dust Collector
57
Replace Dust Collector Filters
57
Replacing Cassettes on Bag-Handling System
59
Hydraulic System
61
Safety Precautions before Working on Hydraulic System
61
About Working on Hydraulic Components
61
Hydraulic Workshops
61
Replacing Hydraulic Hoses
62
Check Hoses and Couplings
62
Check Hydraulic Jacks
63
Hydraulic Tank
64
Check Hydraulic Tank
64
Drain Water Condensation from Hydraulic Oil Tank
64
Replace Hydraulic Oil
65
Emptying Hydraulic Oil Tank
66
Filling Hydraulic Oil
66
Check Hydraulic Tank Cover Plate
67
Check Lubricant Tank Level
68
Hydraulic Filters
68
Return Oil Filter
68
Check Hydraulic Oil Filter
69
Replace Return Oil Filter
69
Replace Breather Filter
70
Diesel Engine
73
Check Engine Oil Level
73
Drain Water Condensation from Preliminary Fuel Filter
74
Replace Preliminary Fuel Filter
75
Replace Secondary Fuel Filter
75
Replace Engine Oil Filter
76
Replacing Compressor Oil Filter
77
Draining Condensate from Fuel Tank
77
Filling Fuel Manually
78
Fuel Quality
78
Location of DEF Tank
79
Draining DEF Tank
79
Filling DEF Tank
80
DEF Fluid
80
Check Diesel Engine Components
81
Belts
81
Replacing Multi-Belt
81
Lubricate V-Belt Pulley PTO
82
Air System
83
Air Filter Indicator Function
83
Check Air Filter Indicator Function
84
Replace Air Filter Cartridge
85
Replace Air Filter Safety Cartridge
86
Cooling System
87
Safety Precautions before Working on Cooling System
87
Check Coolant Level
87
Adding Coolant
88
Clean Radiators
88
Replace Long-Term Effective Coolant
89
Electrical System
91
Check Emergency Stops and Work Lights
91
Check Condition of Electrical System
92
Check the Battery
92
Battery Charging
92
Charging Battery Using External 24V Charger
93
Charging Battery Using External 12V Charger
94
Starting with Auxiliary Battery
95
Control System and Sensors
97
Remote Control Batteries
97
Cleaning Remote Control
97
Check Remote Control
97
Clean Remote Control
98
Remote Control Storage
98
Compressed Air System
99
Check Compressor Oil Level
99
Oil Change and Oil Filter Replacement
99
Replace Air Compressor Oil and Oil Filter
100
Check Safety Valve on Compressor System
101
Replace Separator Filter
102
Changing to New Type of Compressor Oil
102
Flushing Air Compressor
103
Check Compressor Components
105
Drain Water Condensation from Compressor Tank
105
Check Compressor and Air Filters
106
Track Frames
107
Check Tension of Crawler Tracks
107
Checking Tightening Torques on Track Frames
108
Procedures for Checking Wear
109
Check Front Wheel for Wear
109
Check Drive Wheel for Wear
109
Check Track Roller for Wear
110
Check Carrier Roller for Wear
111
Check Track Shoe for Wear
111
Check Track Link Depth for Wear
112
Check Bushing for Wear
113
Check Track Chain Elongation for Wear
114
Check Track Frames
114
Check Track Frames
116
Replace Oil on Traction Gears for Track Frames
116
Winch
119
Check Attachment of Winch Cable
119
Checking Oil Level on Winch
120
Replace Oil on Winch
120
Check Winch Unit Attachment
121
Check Winch
121
Replace Winch Transmission Oil
122
General Checking Guidelines for Steel Cables
122
Checking Cable for Wire Breaks
123
Checking Cable for Strand Breaks
123
Checking Cable for Surface Wear
123
Checking Cable for Corrosion
124
Checking Cable for Decreased Diameter
124
Checking Cable for Reduced Elasticity
124
Checking Cable for Heat Exposure
124
Water Mist System
125
Check Seals on Water Mist Pump
126
Filling Water Mist Tank
127
Draining Water Mist System
128
Starting up Water Mist System from Dry
128
Clean Filter in Water Mist Tank
129
Automatic Central Lubrication System CLS
131
Pause Time and Running Time Settings
131
Lubrication Pump Safety Valve
132
Filling Lubricant
133
Testing Central Lubrication System or Starting Extra Lubrication
133
Welding
135
About Welding
135
CAN Bus System Disconnection before Welding
136
Downtime
137
Preparations before Long Period of Downtime
137
Preparing Electrical System for Long Time Storage
137
Preparing Feed for Long-Term Storage
137
Preparing Rock Drill for Long Time Storage
137
Preparing Water Mist System for Long Time Storage
138
Restoring after Long Period of Downtime
138
Inspection and Maintenance During Period of Downtime
138
Maintenance Table
139

Atlas Copco FlexiROC T30 R Operation (144 pages)

Brand: Atlas Copco | Category: Construction Equipment | Size: 7 MB

Table of Contents
3
Introduction
7
Safety First
7
The Purpose of this Publication
7
Target Group
7
Feedback and Contact Information
7
Product Description
9
Intended Use of the Product
9
Misuse of the Product
9
Main Components
10
Wagon Frame with Track Frames
11
Power Pack
11
Boom System
12
Dust Collector
12
Electrical System
12
Hydraulic System
12
Air System
13
Radio System
13
Data Plate
13
Controls and Instrument
15
Pressure Gauge Cluster
16
Operator Panel
17
Control Panel Menus
18
Settings Submenus
20
Diagnostics Submenus
21
Options Submenus
24
Shortcut Menus
25
Control Panel
27
Diesel Engine Control Panel
29
Remote Control
30
Safety Precautions before Using Remote Control
32
Left-Hand Multi-Function Lever
32
Right-Hand Multi-Function Lever
33
Right-Hand Multifunction Lever-Proportional Function
35
Touch Buttons
36
Menu Navigation
38
Menu for Information and Adjusting
39
Angle Indication Menu
40
Activate Autofeed Alignment
40
Hole Depth and Hole Length Menu
41
Activate Hole Depth and Hole Length Setting
41
Tramming Speed Menu
42
Winch Power Menu
42
Feed Pressure Menu
43
Menus for Testing
43
Error Messages
45
Timeout Function
49
Using Start-Up Function
49
Stopping System
49
Stop Drilling/Rotation
49
Display Heater
51
Replacing Remote Control
52
Using Cable to Remote Control
53
Operation
55
Startup and Shutdown
55
Turning on Battery Power
55
Turning off Battery Power
55
Activating Remote Control
56
Starting Diesel Engine
58
Warming up System
58
Particle Filter Regeneration
58
Stopping Diesel Engine
59
Tramming/Driving
61
Safety Precautions before Tramming
61
Preparations before Tramming
62
Basic Tramming
65
Tramming on Level Ground
67
Tramming Uphill
67
Tramming Downhill
68
Tramming Across Slopes
68
Safety Precautions before Using Winch
69
Winch Tramming
69
Checking before Using the Winch
70
Preparing for Tramming with Winch
70
Tramming up Inclines
71
Tramming down Inclines
72
Checking after Tramming
73
Positioning
74
System Settings
74
Positioning Machine
74
Drill System Positioning
75
Drilling
76
Safety Precautions before Drilling
76
Loading Drill Rod with RAS
76
Setting up for Drilling
79
Preparing for Drilling
81
Drilling Hole
82
Stop Drilling
83
Feed Drilling Manually
84
Boom or Feed Adjustment While Drilling
84
Drilling Automatically
85
Loosening Manually
87
Loosening Automatically
88
Adding Extension Rods
88
Adding Extension Rods with RHS
89
Adding Extension Rods with RAS
90
Unthreading and Extracting
92
Unthreading and Extracting with RAS
94
Adjusting Water Flow for Drilling with Water Mist
95
Checks During Drilling
95
Replace Drill Bit
96
In Case of Breakdown or Incident
97
Transport
99
Preparations before Hoisting
99
Before Loading the Machine Onto the Transport Vehicle
99
Hoisting Drill Rig
100
Before Transporting Loaded Drill Rig
101
Towing
102
Towing Crawler
103
Daily Maintenance
105
Maintenance Table
105
Safety Precautions before Performing Daily Maintenance
105
Visual Check
106
Wash Machine Externally
108
Check Condition of Signs
108
Check Lubricant Tank Level
109
Check Fire Extinguishers
109
Check Emergency Stops and Work Lights
110
Check Coolant Level
110
Check Hydraulic Oil Level
111
Check Hydraulic Oil Filter
112
Check Track Frames
112
Check Engine Oil Level
113
Drain Water Condensation from Preliminary Fuel Filter
114
Check DEF Fluid Level
115
Check Compressor Oil Level
115
Check Limit Sensors
116
Check Winch
117
Check Remote Control
117
Check Hoses and Couplings
117
Check Diesel Engine Control Panel
118
Check Dust Collector
118
Technical Data
119
Weight
119
Dimensions Flexiroc T30 R -01
119
Dimensions Flexiroc T30 R -03
123
Electrical System
126
Air System
126
Hydraulic Systems
126
Performance
127
Inclination Angle
127
Capacities
128
Miscellaneous
128
Options
129
Filling Fuel Using Electric Fuel Filling System
129
Thread Lubrication System
130
Operation of Thread Lubrication System
131
Hole Quality System
131
Roc-Angie
132
Preparing for Assembly ROC-ANGIE
133
Assembling ROC-ANGIE
133
Adjusting ROC-ANGIE to Zero Reading
133
Installing ROC-ANGIE
134
Aiming Examples
135
Technical Data ROC-ANGIE
136
Directional Instrument
137
Changing Hole Length, Hole Depth, and Laser Setting
137
Activating or Inactivating Hole Angle, Hole Depth, and Laser Equipment
139

Atlas Copco FlexiROC T30 R Safety (42 pages)

Brand: Atlas Copco | Category: Drill | Size: 5 MB

Table of Contents
3
1 Introduction

5
2 Product Liability

7
3 Risks and Hazards

9
- Stored Energy Hazard
  9
- Burn Hazard
  9
- Entanglement and Shearing Hazard
  10
- Crushing Hazard
  10
- Tipping Hazard
  11
- Scalding Hazard
  11
- Cable-Break Hazard
  12
- Pressurized Systems Hazard
  12
- Hazard Zones
  12
- Hazard Zone When Using Winch
  14
- Work Requiring Special Authorization
  14
4 Safety Precautions

15
5 Safety Functions

19
- Emergency Stop
  19
- Location of Emergency Stops
  20
- Guard
  21
- Firefighting Equipment
  21
- Fire Prevention Readiness
  21
- Automatic Fire Suppression System
  21
- Description of Fire Extinguishers
  22
- Location of Fire Extinguishers
  22
- In Case of Fire - Fire Extinguisher
  23
- Actions after Fire
  23
6 Warning Signals

25
- Horn Button Location
  25
- Reverse Alarm
  25
7 Noise and Vibration

27
- Noise Levels and Vibration Values
  27
- Declared Values
  27
- Causes of High Noise Levels
  27
- Effects of Noise
  28
- Noise Reduction Factors
  28
- Noise Combined with Other Risk Factors
  28
- Factors Affecting Whole Body Vibration
  28
- Vibration Reduction
  29
8 Signs

31
- General Guidelines
  31
- Warning Signs
  31
- Mandatory Action Signs
  32
- Prohibition Signs
  33
- Fire Equipment Signs
  33
- Evacuation Route Sign
  34
- Informations Signs
  34
- Data Plate
  35
- Type Designation Signs for Ordering Spare Parts
  36
9 Stability

37
- Spirit Level
  37
10 Environmental Protection

39
- Environmental Guidelines
  39
- Oils and Greases
  39
- Fuel Spill
  39
- Exhaust Gases
  39
- Handling of Spills and Waste During Maintenance
  39
- End-User Responsibility During Disposal
  39
11 EC - Declaration of Conformity

41

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More Atlas Copco Manuals

User Manuals: Atlas Copco FlexiROC T30 R Drill Rigs

Atlas Copco FlexiROC T30 R Maintenance Manual (144 pages)

Table of Contents

Atlas Copco FlexiROC T30 R Operation (144 pages)

Table of Contents

Atlas Copco FlexiROC T30 R Safety (42 pages)

Table of Contents

1 Introduction

2 Product Liability

3 Risks and Hazards

4 Safety Precautions

5 Safety Functions

6 Warning Signals

7 Noise and Vibration

8 Signs

9 Stability

10 Environmental Protection

11 EC - Declaration of Conformity

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