Power Electronics SD 500 Series Getting Started Manual
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Power Electronics SD 500 Series Getting Started Manual

Profinet board
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ACCESORIES
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  • Page 1 SD500 ACCESORIES PROFINET BOARD GETTING STARTED MANUAL www.power-electronics.com...
  • Page 3 A C C E S O R I E S Profinet Module Accessories Manual Edition: October 2017 SD50MA01AI...
  • Page 5 AUDIENCE This manual is intended for qualified customers who will install, operate and maintain Power Electronics SD500 variable speed drives. Only trained electricians approved by the installation company may install and commission the drives. The instructions assume that the installer is familiar with electrical installation rules and regulations.
  • Page 6 To consult the most updated information of this product, you may access through our website www.power-electronics.com, where the latest version of this manual can be downloaded. The reproduction or distribution of the present manual is strictly forbidden, unless express authorization from Power Electronics. REVISIONS...

  • Page 7: Table Of Contents

    SD500 – PROFINET POWER ELECTRONICS TABLE OF CONTENTS INTRODUCTION ..................15 Description of Profinet Communication Module ........15 Components .................... 15 PROFINET COMMUNICATION MODULE FEATURES ......16 Common Features .................. 16 GSDML File ..................... 16 PART NAMES AND INSTALLATION ............. 17 Installation ....................
  • Page 8 SD500 – PROFINET POWER ELECTRONICS 10. ACCESSING THE COMMON PARAMETERS USING THE PROFIDRIVE PARAMETERS ................ 47 11. ACCESSING PARAMETERS USING THE PROFINET RECORD DATA OBJECT ......................50 12. PROCESSING THE ALARMS ..............51 13. TROUBLESHOOTING ................52 TABLE OF CONTENTS...
  • Page 9 SD500 – PROFINET POWER ELECTRONICS SAFETY SYMBOLS Always follow safety instructions to prevent accidents and potential hazards from occurring. In this manual, safety messages are classified as follows: Identifies potentially hazardous situations where dangerous voltage may be present, which if not avoided, could result in minor personal injury, serious injury or death.
  • Page 10 SD500 – PROFINET POWER ELECTRONICS Caution, risk of hearing damage. Wear hearing protection. SAFETY SYMBOLS...
  • Page 11 In order to appropriately use the drive, please, follow all instructions described in the installation manual which refer to transportation, installation, electrical connection and commissioning of the equipment. Power Electronics accepts no responsibility or liability for partial or total damages resulting from incorrect use of equipment. WARNING Be cautious when handling the CMOS components of the communication board.
  • Page 12 SD500 – PROFINET POWER ELECTRONICS Do not run the drive with the front cover removed. Otherwise, you may get an electric shock. The drive does not remove the voltage from the input terminals. Before working on the drive, isolate the whole drive from the supply.
  • Page 13 • The SD500 are carefully tested and perfectly packed before delivering. • In the event of transport damage, please ensure to notify the transport agency and POWER ELECTRONICS: 902 40 20 70 (International +34 96 136 65 57), or your nearest agent, within 24hrs from receiving the goods.
  • Page 14 Power Electronics and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
  • Page 15 SD500 – PROFINET POWER ELECTRONICS ELECTROMAGNETIC COMPATIBILITY (EMC) • The drive is intended to be used in industrial environments (Second Environment). It achieves compliance with C3 category defined in IEC/EN 61800-3 standard when the installation recommendation within this manual are followed.
  • Page 16 If the drive has not been operated for a long time, capacitors lose their charging characteristics and are depleted. To prevent depletion, once a year run the device under no-load conditions during 30-60 minutes. For further information, please contact Power Electronics. SAFETY INSTRUCTIONS...

  • Page 17: Introduction

    SD500 – PROFINET POWER ELECTRONICS INTRODUCTION Description of Profinet Communication Module The SD500 Profinet communication module provides Profinet network communication for the SD500 drive. Profinet is a communication protocol compliant with IEC 61158 Type 10. The Profinet communication module provides full-duplex data transfer which enables real-time communication without transmission collisions.

  • Page 18: Profinet Communication Module Features

    The GSDML file contains information about the Profinet communication module installed in a drive. When you configure the Profinet network, the network configuration software requires the GSDML file. ** For downloading the file, please contact Power Electronics. PROFINET COMMUNICATION MODULE FEATURES...

  • Page 19: Part Names And Installation

    SD500 – PROFINET POWER ELECTRONICS PART NAMES AND INSTALLATION Installation WARNING Turn the power supply off before connecting a communication network. If the Profinet communication module is removed or installed, the power supply should be switched off. Otherwise, the SD500 drive may get damaged and warranty will be voided.

  • Page 20: Profinet Communication Module

    SD500 – PROFINET POWER ELECTRONICS Profinet communication module PART NAMES AND INSTALLATION...
  • Page 21 SD500 – PROFINET POWER ELECTRONICS LED INDICATOR COLOR DESCRIPTION STATUS REMARKS LINK1 is connected to a network. Normal Green operation LINK1 is not connected to a network. Network LINK1 LED0 LINK1/ACT1 transmitting/receiving data. Normal Data transmission between Yellow operation the Master unit and the...

  • Page 22: 24V External Power Input

    SD500 – PROFINET POWER ELECTRONICS 24V External Power Input PIN Nº NAME DESCRIPTION +24 V 24 V External Power (+) GND (0V) 0 V External Power P.E. Protective Earth for 24 V External Power The most significant pin is Pin#1. See the following illustration.
  • Page 23 SD500 – PROFINET POWER ELECTRONICS supply power to the module. This allows the communication module to continue the network communication with other functioning drive units (INV #n) at the same network. When the 24 V external power source is connected and the main power source is interrupted, the Profinet communication module sends a “Fault...

  • Page 24: Network Connections

    SD500 – PROFINET POWER ELECTRONICS NETWORK CONNECTIONS Network Cable Contacts Pin No. Signal Description Cable color Data Transmission (+) White / Yellow Data Transmission (-) Yellow Data Reception (+) White / Green None Not used Blue None Not used White / Blue...

  • Page 25: Parameters Configuration

    SD500 – PROFINET POWER ELECTRONICS PARAMETERS CONFIGURATION Drive parameters related to Profinet communication are listed below. To operate a SD500 drive using the Profinet communication module, set G4.1.1 (Main Control Mode) to [3 COMMS]. Set G3.1/G3.2 (Speed Reference Source 1/2) to [COMMS] to provide a frequency reference to the drive using the Profinet communication module.
  • Page 26 SD500 – PROFINET POWER ELECTRONICS Code Parameter Name Value Description Selects the frequency reference source of the SD500 drive. Set the parameter to [COMMS] to set Profinet communication as the frequency reference source. OPTION FUNCTION reference will introduced by the use of the...
  • Page 27 SD500 – PROFINET POWER ELECTRONICS Code Parameter Name Value Description Note: Comes from the previous page. OPTION FUNCTION The reference will be installed by the use of the optional communications board installed in the drive. COMMS Note: This option is only G3.2 / Speed...
  • Page 28 SD500 – PROFINET POWER ELECTRONICS Code Parameter Name Value Description The user is able to set the main control mode to order the command functions (Start/Stop, Reset, etc.). DESCRIP. FUNCTION The drive is controlled LOCAL from the keypad. The drive is controlled...
  • Page 29 SD500 – PROFINET POWER ELECTRONICS Code Parameter Name Value Description Set the action to be taken if the drive loses a speed reference. Set Value: OPT. FUNCTION None Protection is disabled. The drive cuts the output FreeRun voltage and allows the motor free run.
  • Page 30 SD500 – PROFINET POWER ELECTRONICS Code Parameter Name Value Description Note: Comes from the previous page Lost Command Mode: Code Number Description The motor decelerates and then stops at the time set at G9.7 (Pr.7). drive will keep operating to the input...
  • Page 31 SD500 – PROFINET POWER ELECTRONICS Code Parameter Name Value Description This parameter enables the possibility of reconnecting communications when a parameter been changed. example, G20.1 / ComUpdate N communication speed, frame definition, etc. Press Yes to reflect the values setup with keypad on the Profinet option.
  • Page 32 SD500 – PROFINET POWER ELECTRONICS Code Parameter Name Value Description G20.5.11 / Gateway 0 G20.5.12 / Gateway 0 G20.5.13 / Gateway 0 G20.5.14 / Gateway 0 The Profinet Communication module supports two different types of telegrams. Refer to “Supported Profidrive Cyclic Telegram” for the supported telegram types and its details.

  • Page 33: Profidrive Status Diagram

    SD500 – PROFINET POWER ELECTRONICS PROFIDRIVE STATUS DIAGRAM The following diagram shows the operation status that the Profinet communication module uses. PROFIDRIVE STATUS DIAGRAM...
  • Page 34 SD500 – PROFINET POWER ELECTRONICS Status Description The communication module cannot be switched ON S1: Switching On Inhibited at the moment. The communication module can be switched ON at S2: Ready for Switching On any moment. Communication module operation is ready to be S3: Ready for Operation enabled.
  • Page 35 SD500 – PROFINET POWER ELECTRONICS Source Status Target Status Event Action (Drive operation) “Ready for “Operation” "OperationEnable" Motor is run. Operation” Motor is stopped (the SD500 “Ready for drive stops the motor according “Operation” "OperationDisable" Operation” to the G7.3 “Stop Mode”...

  • Page 36: Supported Profidrive Cyclic Telegram

    SD500 – PROFINET POWER ELECTRONICS SUPPORTED PROFIDRIVE CYCLIC TELEGRAM The SD500 communication module supports “Standard” and “Vendor Specific” telegrams. On a Profinet network it is possible to exchange cyclic telegrams with a PLC at a minimum cycle time of 8 ms. Each telegram is expressed as a submodule in Profinet network communication, and can be assigned to either Slot1 or Subslot 2 at the communication module.

  • Page 37: Control Word (Stw1)

    SD500 – PROFINET POWER ELECTRONICS Control word (STW1) Name Value Description Ready for operation (Operation by a PLC is available). NOT Ready for operation (Operation OFF1 by a PLC is not available). OFF2 (Coast Stop) feature is disabled. No OFF2 Current operation is maintained.
  • Page 38 SD500 – PROFINET POWER ELECTRONICS Name Value Description the current operation frequency is maintained. The motor is operated based on the Enable Setpoint speed reference from the PLC. Forces the motor operation frequency Disable Setpoint to “0”. Set to 1 to release fault conditions at Fault Acknowledge (0->1)

  • Page 39: Status Word (Zsw1)

    SD500 – PROFINET POWER ELECTRONICS Internally, the control uses the drive operation command at communication address 0x0382, and the Control Word (STW1) for basic motor operation by using address 0x47F (bits 0, 1, 2, 3, 4, 5, 6, 10). When a PLC sets the bits at 0x47F, motor operation is possible simply by providing a frequency reference.
  • Page 40 SD500 – PROFINET POWER ELECTRONICS Name Value Description Speed Error out of The motor speed has not reached the tolerance frequency reference (“Setpoint value”) Control Requested Bit 10 value of the control word (STW1) that No Control has been input...

  • Page 41: Setpoint Value

    SD500 – PROFINET POWER ELECTRONICS Setpoint Value It is the frequency reference for drive operation. The Setpoint Value is expressed in Hz and can be increased or decreased by 0.01 Hz. Current Speed Value It represents the drive current output frequency. The Current Speed Value is expressed in Hz and can be increased or decreased by 0.01 Hz.

  • Page 42: Torque

    SD500 – PROFINET POWER ELECTRONICS Torque It is the drive output torque. Torque is expressed in percentages (%) and can be increased and decreased by 0.1%. CAUTION Torque value is displayed correctly only if the drive control mode is set to “Sensorless”...

  • Page 43: Supported Profidrive Parameters

    SD500 – PROFINET POWER ELECTRONICS SUPPORTED PROFIDRIVE PARAMETERS Parameters Description Displays the selected Profidrive Cyclic Telegram type. 1 → Standard Telegram 100 → Vendor Specific Telegram *This parameter does not support writing via Profidrive protocol. Set this parameter using the drive keypad. Go to G20.5.15 “Profinet Mode”...
  • Page 44 SD500 – PROFINET POWER ELECTRONICS Description Displays the control word (STW1) value that is currently input via the Profinet communication network. Displays the status word (ZSW1) value that is currently input via the Profinet communication network. The SD500 communication module is reset when the parameter value is changed to “1”...

  • Page 45: Fault Message Counter (Pnu[944]) And Fault Number (Pnu[947])

    SD500 – PROFINET POWER ELECTRONICS FAULT MESSAGE COUNTER (PNU[944]) AND FAULT NUMBER (PNU[947]) The Fault Message Counter (PNU[944]) parameter value increases by 1 each time a drive fault occurs and the fault is saved at the Fault Number (PNU[947]) parameter.
  • Page 46 SD500 – PROFINET POWER ELECTRONICS The fault messages are written (overwritten) to the memory when every eighth fault message in each Fault Situation is saved at index 7, 15, 23, 31, 39, 47, 55 and 63. When the PLC control word bit 7 is set to 1, a “Fault Ack” is triggered, which in turn increases the Fault Situation number by 1 until it becomes 7 (Fault Situation #7).
  • Page 47 SD500 – PROFINET POWER ELECTRONICS TRIP NAMES FAULT MESSAGE Pre PID Fail IO Board Connection Fault External Brake Trip No Motor Trip Slot1 Option Card Connection Fault Slot2 Option Card Connection Fault Slot3 Option Card Connection Fault Drive Output Cutoff by Optional Safety Device Terminal...
  • Page 48 SD500 – PROFINET POWER ELECTRONICS TRIP NAMES FAULT MESSAGE Gate Drive Power Loss Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Internal Communication Error between the Drive and the Option Card FAULT MESSAGE COUNTER (PNU[944]) AND FAULT NUMBER (PNU[947])

  • Page 49: Accessing The Common Parameters Using The Profidrive Parameters

    SD500 – PROFINET POWER ELECTRONICS ACCESSING THE COMMON PARAMETERS USING THE PROFIDRIVE PARAMETERS Using the Profidrive parameters (PNU [1000–1003]), you can access to the SD500 drive parameters for data reading and writing. The following diagram explains the parameter writing procedure.
  • Page 50 SD500 – PROFINET POWER ELECTRONICS Drive communication address is assigned to PNU [1000]. Drive setting data is assigned to PNU [1001]. PNU [1003] is set to 0. When PNU [1002] is set to 1, the SD500 Profinet communication module references the values assigned at PNU [1000] and PNU [1001] and writes the values to the drive internal parameters.
  • Page 51 SD500 – PROFINET POWER ELECTRONICS Drive communication address is assigned to PNU [1000]. PNU [1003] is set to 0. When PNU [1002] is set to 2, the SD500 Profinet communication module references PNU [1000] and reads the data saved in the drive internal address pointed by it.

  • Page 52: Accessing Parameters Using The Profinet Record Data Object

    SD500 – PROFINET POWER ELECTRONICS ACCESSING PARAMETERS USING THE PROFINET RECORD DATA OBJECT Using the Profinet Record Data object you can access the SD500 drive parameters for data reading and writing without the Profidrive communication protocol. The drive parameter data is assigned to the Profinet Record Data from the index address 0h5000.

  • Page 53: Processing The Alarms

    SD500 – PROFINET POWER ELECTRONICS PROCESSING THE ALARMS The SD500 communication module sends a Profinet alarm notification to the PLC when a fault trip occurs or when it is released. Fault Alarm Packet Details User Channel Slot Subslot Alarm Channel...

  • Page 54: Troubleshooting

    • If the problem persists after taking the measures listed both turned off. above, it may indicate that the hardware is malfunctioning. Contact a service agent near you or the Power Electronics customer support. ERROR indicator is The hardware is malfunctioning. Contact a service agent turned on, and CPU near you or the Power Electronics customer support.
  • Page 55 SD500 – PROFINET POWER ELECTRONICS Symptoms Resolution • A PLC can forcibly change the communication module IP address based on the PLC settings. Check the PLC communication configuration software and see if the IP change by the PLC module’s IP address is allowed.
  • Page 56 24h Technical Assistance 365 days a year Find your nearest delegation: http://power-electronics.com/contact/ Follow us on:...

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