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SD500 POWER ELECTRONICS SAFETY SYMBOLS Always follow safety instructions to prevent accidents and potential hazards from occurring. This symbol means improper operation may results in serious personal WARNING injury or death. Identifies shock hazards under certain conditions. Particular attention should CAUTION be given because dangerous voltage may be present.
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20 / 05 / 2013 SW 2.0 Update 07 / 06 / 2016 SW 2.3 Update The equipment and technical documentation is updated periodically. Power Electronics reserves the right to modify totally or partially the content within the present manual without notification.
SD500 POWER ELECTRONICS INDEX SAFETY INSTRUCTIONS ......................DISPLAY AND CONTROL KEYPAD UNIT ................1.1. Keypad Unit Description ..................... STATUS MESSAGES ......................2.1. Status Messages List ....................STATUS AND VISUALIZATION SCREENS ................ Screens SV.1 – Motor Visualization ................3.1. 3.2. Screens SV.2 – Drive Visualization ................
SD500 POWER ELECTRONICS SAFETY INSTRUCTIONS IMPORTANT! Read this manual carefully to maximise the performance of this product and to ensure its safe use. In this manual, safety messages are classified as follows: WARNING Do not remove the cover while the power is applied or the unit is in operation.
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SD500 POWER ELECTRONICS CAUTION Install the drive on a non-flammable surface. Do not place flammable material nearby. Otherwise fire could occur. Disconnect the input power if the drive gets damaged. Otherwise it could result in a secondary accident or fire.
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Before operating the drive, read this manual thoroughly to gain and understanding of the unit. If any doubt exists then please contact POWER ELECTRONICS, (902 40 20 70 / +34 96 136 65 57) or your nearest agent. Wear safety glasses when operating the drive with power applied and the front cover is ...
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SD500 POWER ELECTRONICS OPERATION PRECAUTIONS When the Auto Restart function is enabled, keep clear of driven equipment, as the motor will restart suddenly after a fault is reset. The “STOP / RESET” key on the keypad is active only if the appropriate function setting has been ...
SD500 POWER ELECTRONICS 1. DISPLAY AND CONTROL KEYPAD UNIT 1.1. Display and Keypad Unit Description. The SD500 membrane display is a removable display for remote installation, as shown in the illustration. The display integrates three LEDs indicating the drive operating status, an LCD display screen with 4 lines of 16 characters and control keypad and setting parameters.
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SD500 POWER ELECTRONICS 1.1.2. Alphanumeric LCD Display Screen. The SD500 display counts with a four-line LCD screen with sixteen characters per line (16x4). Each line has different functions. Status Line: Is the upper line. Always present and shows the SD500 status (RUN, STP, etc…).
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SD500 POWER ELECTRONICS Pressing for a 2 second period (approximately), the cursor changes within the different lines configurable by the user. It also allows to exit from a menu location to a previous one. Pressing this key, the drive starts if it is configured in local control mode (check equipment configuration).
SD500 POWER ELECTRONICS 2. STATUS MESSAGES The upper line of the display corresponds to the status line. In this line we can see the equipment status, motor mean current consumption (A), and motor speed (Hz). Always visible in the display screen and it can not be modified by the user.
SD500 POWER ELECTRONICS 3. STATUS AND VISUALIZATION SCREENS These screens show all time the SD500 input and output (signals and dynamic parameters) status. Display lines are lines 2 and 3. Anyway, the user can select in each line the parameter to visualise.
SD500 POWER ELECTRONICS 3.2. Screens SV.2 – Drive Visualization Screen Units Description Bus vol= 528V Shows the DC voltage measured in the driver bus. Bus voltage Temperature=27ºC ºC Shows the internal temperature of the drive. Temperature 3.3. Screens SV.3 – External Visualization...
SD500 POWER ELECTRONICS 3.6. Screens SV.8 – Pump Macro Visualization This display group is shown when the parameter [G1.3 PROG] is set as the ‘PUMPS’ option. Screen Units Description S=0.0% F=0.0% Shows the PID reference value of the analogue PID (left) and the sensor value that sends the feedback signal (right).
SD500 POWER ELECTRONICS 4. PROGRAMMING PARAMETER DESCRIPTION The various parameters found in the SD500 are arranged in functional groups (G1, G2, G3,…). To access the screens or subgroups found on a lower level press the key. Once the parameter has been accessed, it may show a numeric value or an option list.
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description Allows the user to lock the access to the different SD500 parameter groups, excluding the [G1] parameter group. This lockage is enabled after introducing on screen [G1.2b] a password 2LOCK SCRENS= N G.1.2 / Screen...
SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description 9 ADMIN PW= 0 G1.9 / Software 0 to 65535 Restricted for internal use. Admin_Serv PWD Administration 10 LCDContra= 60 G1.10 / Set 0 to 63 Enables the display contrast set.
SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description Set the motor rated voltage according to its nameplate. Note: The value adjusted in this parameter will be automatically set to 0V 4 MTR VOLT= 0V G2.2.4 / Motor...
SD500 POWER ELECTRONICS Set on Screen / Default Value Name / Description Range Function Allows to select supply 1 or supply 2 of the torque reference: G3.4 / Torque OPTION FUNCTION 4 REF1 TQ = LOCAL (*) Source Reference 1...
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description Digital Inputs configuration for individual use. FUNCTION OPTION None Not programmed entry. High Bit for the PID multireference. See [Group 14 – G4.1.3 / ′Multi-references′] (NO).
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description Note: Previous page continuation. FUNCTION DESCRIPTION Assigns to the digital input the function of increasing G4.1.7 / the speed reference by the use of a button(NO). The...
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SD500 POWER ELECTRONICS Subgroup 4.2 – S4.2: Analog Input 1 4.4.2. Name / Set on Screen / Default Value Range Function Description The user is able to select between the single-pole or bipolar analog input mode. OPTION FUNCTION G4.2.1 / Analog...
SD500 POWER ELECTRONICS Subgroup 4.3 – S4.3: Analog Input 2 4.4.3. Name / Set on Screen / Default Value Range Function Description G4.3.1 / Low Pass Enables the setting of the time response against a change produced in 1 Ain2LPF= 10ms...
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description G5.6 / 6 DecPn= Linear LINEAR Allows the setting of the same functions found in parameter [G5.5 Deceleration ‘AccPn’] Dec Pattern S CURVE Pattern G5.7 / S Curve...
SD500 POWER ELECTRONICS 4.6. Group 6 – G6: PID Control This configuration group allows adjusting the PID control of the drive. To enable this control mode it is necessary to adjust parameter [G1.3 ‘PROG’] as ‘PID’. Name / Set on...
SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description 6 MxSL= +50.00Hz G6.6 / PID Upper From [G6.8] Set the upper limit at the PID output Max Speed LIM Frequency Limit to 300Hz 7 MnSL= 0.00Hz G6.7 / PID Lower...
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description Select the safe stop mode. OPT. FUNCTION 4 SAFE STOP= N N=NO The drive will stop with a normal deceleration G7.4 / Safe Stop Stop Without VIN...
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SD500 POWER ELECTRONICS Subgroup 7.18 – S7.18: Speed Search 4.7.1. Name / Set on Screen / Default Value Range Function Description In order to configure four different types of speed search. XFunction enabled 0 Function disabled FUNCTION Speed search during acceleration.
SD500 POWER ELECTRONICS 4.8. Group 8 – G8: Outputs Subgroup 8.1 – S8.1: Digital O/P 4.8.1. Name / Set on Screen / Default Value Range Function Description This parameter allows setting when will the relay output enable configured as [29 FAULT]:...
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SD500 POWER ELECTRONICS Screen / Default Set on Name / Description Range Function Value Note: Previous page continuation. FUNCTION OPTION NONE OVERHEAT The relay will enable if the cooling fan is out of service. FDT-1 The relay will enable with the start command. However, FDT-2 it will not enable during the DC brake.
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SD500 POWER ELECTRONICS Subgroup 8.2 – S8.2: Analog O/P 4.8.2. Name / Set on Screen / Default Value Range Function Description The analog output 1 is programmable according to the following table: DESCR. FUNCTION Signal proportional to the motor speed. For the Frequency maximum frequency defined in [G10.1 - MsSpL] a 10V...
SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description Note: Previous page continuation. DESCR. FUNCTION Signal proportional to the output power. O/p Power 20mA are generated operating 200% of the nominal Frequency power. O/ pCurr...
SD500 POWER ELECTRONICS 4.10. Group 10 – G10: Limits Name / Set on Screen / Default Value Range Function Description In order to set the maximum speed limit that the drive can apply to the motor. If a value above this limit is received, the drive will ignore it and will 1 MxSpL= 50.00Hz...
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description The user is able to select the source to introduce the torque offset reference. OPTION FUNCTION LOCAL Reference will be introduced through keyboard and will be adjusted in G10.8.7 and G10.8.8...
SD500 POWER ELECTRONICS 4.11. Group 11 – G11: Protections Name / Set on Screen / Default Value Range Function Description The drive will carry out one of the following actions when losing a speed reference: OPT. FUNCTION None Protection is disabled.
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description G11.12 / 12 ETHcont== 120% This parameter sets the overcurrent level under which the drive is able to Continuous 50 to 200% ETH Cont Rating work without enabling the thermo-electronic protection.
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description In order to enable this protection, it is necessary to connect the PTC thermistor and select the analogue input where it is connected in parameter [G11.24 ‘OvrHtSen’] or select the digital input from [G4.1.3] to [G4.1.10] set as ‘ThermalIn’.
SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description In order to set the DC Bus ripple voltage that must be exceeded to get a 30 Ripple V=40V G11.30 / DC Bus phase loss phase input fault when G11.29 is set as “INPUT” or “ALL”.
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description The first group called [FAULT INFO 1] shows the information of the last G13.2 / Fault fault and will be used as the first fault history register.
SD500 POWER ELECTRONICS 4.14. Group 14 – G14: Multi-references Name / Set on Screen / Default Value Range Function Description The user is able to set multiple references for the drive. This will be G14.1 / Multi- 1 MREF 1= 10.00Hz...
SD500 POWER ELECTRONICS 4.15. Group 15 – G15: Inch Speeds Name / Set on Screen / Default Value Range Function Description This parameter allows the setting of the motor inch frequency. The inch frequency selection can be executed through a digital input. Therefore, 1 InchFq= 10.00Hz...
SD500 POWER ELECTRONICS 4.17. Group 17 – G17: External Brake Name / Set on Screen / Default Value Range Function Description 1 RIsCurr= 50.0% G17.1 / Opening This parameter is able to set the brake current opening of the relay 0 to 180.0%...
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description G18.10 /Encoder [G18.8] to Set the maximum number of pulses in harmony with the encoder 10 X2 = 100 kHz IP Max Pulse 200 kHz specification in kHz.
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description Set the type of auto tuning: OPTION FUNCTION None Auto-tunning is not active The motor parameters are measured with the motor rotating. The stator resistance (Rs), leak inductance (Lσ), stator inductance (Ls), no-load current and rotor...
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SD500 POWER ELECTRONICS 4.19.2. Subgroup 19.2 – S19.2: Motor Load Name / Set on Screen / Default Value Range Function Description In order to select the inertia load according to the motor inertia value: FUNCTION OPT. 1 InertiaRate= 0 19.2.1 / Inertia...
SD500 POWER ELECTRONICS 4.19.3. Subgroup 19.3 – S19.3: Motor Model Name / Set on Screen / Default Value Range Function Description 1 Rs= G19.3.1 / Stator Stator resistor fine setting. Stator Resistor Resistor (Rs) 2 LSigma= G19.3.2 / Leak Leak inductor fine setting.
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description Select the communication frame composition and defines the data length, parity confirmation method and the number of stop bits: FUNCTION OPTION D8/PN/S1 D8/PN/S1 8 bits Data / Without parity check / 1 stop bit G20.1.5 /...
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SD500 POWER ELECTRONICS 4.21.2. Subgroup 25.2 – S25.2: PID Name / Set on Screen / Default Value Range Function Description The user can select the source to introduce the PID regulator set point. OPTION FUNCTION PID set point introduced from keypad. The different set MREF point values are set in the [G25.1: ‘System Setpoint]’.
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SD500 POWER ELECTRONICS Name / Set on Screen / Default Value Range Function Description The user is able to invert the PID output. OPTION FUNCTION The PID regulator answers in normal mode. Therefore, when the feedback value exceeds the reference signal, it will decrease its speed. However, 8 InvertPID= N G25.2.8 / PID...
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SD500 POWER ELECTRONICS 4.21.5. Subgroup 25.5 – S25.5: Speed Bypass Name / Set on Screen / Default Value Range Function Description G25.5.1 / Main 1 AccTime= 2.0s Motor Accelerating In order to set the main motor accelerating time after a fix pump has been 0 to 600.0s...
SD500 POWER ELECTRONICS 5. MODBUS COMMUNICATION 5.1. Introduction The drive can be controlled and monitored through a sequence program of a PLC or other master device. Various drives or other slave devices can be connected on a RS485 communication network to be controlled by a PLC or a PC.
SD500 POWER ELECTRONICS Installation specifications: Recommended Cable: 0.75mm², shielded twisted pair. Installation: S+, S-, CM terminals of the control terminals. Supply: Isolated power supply of the drive. Communication Specifications: Communication Speed: 1200/2400/9600/19200/38400bps. Adjustable. Control Procedure: Asynchronous communication system.
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SD500 POWER ELECTRONICS Once the connections are done, supply voltage to the drive and set the related to communication parameters as follows. Parameter Description Setting Communication G20.1.1 0 to 250 Use different numbers in case of installing more than one drive.
SD500 POWER ELECTRONICS 5.4. RS485 MODBUS Communication Protocol The Pc or any other device can play the master role and the drives the slave ones. This way, the drive will answer to the Read/Write orders requested by the ‘master’. Supported function codes.
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SD500 POWER ELECTRONICS Address Parameter Scale Units Data Values Bit 0: Stop Bit 1: Forward Start Bit 2: Reverse Start Bit 3: Fault Reset Bit 4: Emergency Stop Bit 5: Not used Bit 6 – 8: Setpoint Introduction 0: Local...
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SD500 POWER ELECTRONICS Address Parameter Scale Units Data Values Bit 0: P1 Bit 1: P2 Bit 2: P3 Bit 3: P4 40016 Digital Inputs Status Bit 4: P5 Bit 5: P6 Bit 6: P7 Bit 7: P8 Bit 0: Relay 1...
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SD500 POWER ELECTRONICS 5.5.3. Programming Parameters Parameter Screen Description Address Range Modbus Range G1.1 1 LOCK PARMTRS= N Parameters lockage OFF, G1.1b PASSWORD= 0 Access Password 0000 to 9999 G1.1c ERRPWD= XXXX Unlock recovery clue 0000 to 9999 G.1.2 2LOCK SCRENS= N...
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SD500 POWER ELECTRONICS Parameter Screen Description Address Range Modbus Range LOCAL G3.5 5 REF2 TQ = LOCAL Torque Source Reference 2 44614 MDBUS COMMS G3.6 6 LclTQ = 0% Local Torque Reference 44354 -180 to 180% -1800 to 1800 LOCAL REMOTE G4.1.1...
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SD500 POWER ELECTRONICS Parameter Screen Description Address Range Modbus Range G4.2.9 9 A1MxR= -10.00V Analog Input 1 Maximum Negative Range 45390 -10 to 0V -1000 to [G4.2.7] Analog Input 1 Maximum Negative Range G4.2.10 10 A1MxR= -100.00 45391 -100 to 0%...
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SD500 POWER ELECTRONICS Parameter Screen Description Address Range Modbus Range G7.6 6 SFSStp = 130.0% Safe Stop Ending 45199 130 to 145% [G7.5] to 1450 G7.7 7 SFSGain= 1000 Safe Stop Gain 45200 1 to 2000 1 to 20000 G7.10...
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SD500 POWER ELECTRONICS Parameter Screen Description Address Range Modbus Range G9.2 2 FDTBnd= 10.00Hz Transfer Function Bandwidth 45690 0 to [G10.1]Hz 0 to [G10.1] None G9.3 3 SLCOM= None Comparator Source Selection 44930 Output Activation Level in Comparator G9.4 4 S C ON= +90.00%...
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SD500 POWER ELECTRONICS Parameter Screen Description Address Range Modbus Range Delay Time for Enabling the Overload G11.7 7 OLWrnT= 10.0s 46931 0 to 30.0s 0 to 300 Warning None G11.8 8 OLTS= FreeRun Action Selection due to Overload Fault 46932 FreeRun G11.9...
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SD500 POWER ELECTRONICS Parameter Screen Description Address Range Modbus Range G14.14 14 MRF 14= 15.00Hz Multi-Reference 14 44671 [G19.2.5] to [G10.1] [G19.2.5] to [G10.1] G14.15 15 MRF 15= 5.00Hz Multi-Reference 15 44672 [G19.2.5] to [G10.1] [G19.2.5] to [G10.1] G15.1 1 InchFq= 10.00Hz...
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SD500 POWER ELECTRONICS Parameter Screen Description Address Range Modbus Range G19.2.6 6 RtSlip= 45rpm Slip Compensation 44620 0 to 3000rpm 0 to 3000 NONE G19.2.7 7 FLUX MIN= NONE Minimum Flux 44914 MANU AUTO G19.2.8 8 FLUX LVEL= +0% Manual Mode Minimum Flux Value...
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SD500 POWER ELECTRONICS Parameter Screen Description Address Range Modbus Range G25.3.2 2 FP1 Son= 49.99Hz Fix Pump 1 Starting Speed 46679 0 to [G10.1]Hz 0 to [G10.1] G25.3.3 3 FP2 Son = 49.99Hz Fix Pump 2 Starting Speed 46680 0 to [G10.1]Hz 0 to [G10.1]...
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SD500 POWER ELECTRONICS 5.5.4. Visualization Parameters Parameter Screen Description Address Modbus Range STATUS OFF 0.0A +0.0Hz Present drive status 40014 0 to 6 LINE Modbus value for the status of the drive and for the fault and warning messages. Modbus Value STATUS MESSAGE 0 ...
SD500 POWER ELECTRONICS 6. FAULT MESSAGES. DESCRIPTION AND ACTIONS Whenever a fault is produced, the SD500 will stop the motor, showing in the display the fault produced. It will be visualised in the programming line (lower line) while the upper line will show the current and speed data of the instant the fault was produced.
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SD500 POWER ELECTRONICS DISPLAY DESCRIPTION The drive uses a NTC thermal sensor to detect temperature increases within the supply system. When this message is F10 NTC displayed, the thermal sensor cable may have been cut. (The drive will continue running).
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SD500 POWER ELECTRONICS DISPLAY POSSIBLE CAUSE ACTIONS Motor overheated. Reduce load and / or operating cycle Load exceeds the drive capacity. Use a more powerful drive. Electro-thermal protection level (ETH) too low. Set the ETH level properly. F4 E-Thermal Invalid selection of the drive rated power.
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Contact the Technical Service. Disconnect and reconnect the power supply. If fail, F50 EEPROM EEP Error (memory fault). contact the Power Electronics Technical Service. Disconnect and reconnect the power supply. If fail, F51 Watchdog-1 Err Wdog Error (CPU fault). contact the Power Electronics Technical Service.
SD500 POWER ELECTRONICS 7. COMMONLY USED CONFIGURATIONS 7.1. Start / Stop Commands and Speed Reference by Keypad. 7.1.1. Parameters Configuration Parameter Name / Description Value G1: Options Menu 3 PROG= STANDARD G1.3 / Program activation STANDARD G2: Nameplate. 1 MTRPWR= 0.0kW G2.2.1 / Motor rated Power...
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SD500 POWER ELECTRONICS Parameter Name / Description Value G4: Inputs – S4.1: Digital I/P 0 LOCAL (The drive is controlled from the keypad). 1 CONTROL MODE1=0 G4.1.1 / Main Control Mode 1 REMOTE (The drive is controlled from the control terminals l).
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SD500 POWER ELECTRONICS Connection for drives from 30kW to 75kW. Figure 7.2 Start/Stop Control and speed prefixed by parameter or analog input. Drives with 3,7 to 22kW powers Note: The control cables have to be screen and must be ground connected.
SD500 POWER ELECTRONICS 7.3. Start / Stop Commands by Terminals and Speed Reference by Buttons 7.3.1. Parameters Configuration Parameter Name / Description Value G1: Options Menu 3 PROG= STANDARD 3 PROG= STANDARD 3 PROG= STANDARD G2: Nameplate. 1 Aci/pVolt= 380V G2.1.1 / Input Voltage...
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SD500 POWER ELECTRONICS Parameter Name / Description Value G11: Protections 11 ETH1min= +150% G11.11 / Overcurrent Level During 1 Minute 150% 12 ETHcont== 120% G11.12 / Continuous Overcurrent Level 105% None Protection is disabled. G11.13 / Action Selection in case of FreeRun The drives output is cut which allows the motor free run...
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SD500 POWER ELECTRONICS 7.4. Start / Stop Commands by Terminals and 15 Selectable Speeds by Digital Inputs. 7.4.1. Parameters Configuration Parameter Name / Description Value G1: Options Menu 3 PROG= STANDARD 3 PROG= STANDARD 3 PROG= STANDARD G2: Nameplate. 1 Aci/pVolt= 380V G2.1.1 / Input Voltage...
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SD500 POWER ELECTRONICS Parameter Name / Description Value G14: Multi-references. 10.0Hz In order to set the speed reference 1 for the drive. (Set 1 MREF 1=10.0Hz G14.1 / Multi-Reference 1 according to the application needs). 20.0Hz In order to set the speed reference 2 for the drive. (Set 2 MREF 2=20.0Hz...
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SD500 POWER ELECTRONICS 7.4.2. Connections Diagram CM / P1 Terminals: Start order (status NO). CM / P5 Terminals: Multireference SPEED-L (status NO). CM / P6 Terminals: Multireference SPEED-M (status NO). CM / P7 Terminals: Multireference SPEED-A (status NO). CM / P8 Terminals: Multireference SPEED-X (status NO).
SD500 POWER ELECTRONICS 7.5. Control of the Main Pump 1 and Auxiliary Pump 2, Seven References by Screen (Underload). 7.5.1. Parameters Configuration Parameter Name / Description Value G1: Options Menu YES All the parameters will be initialised. The user should 5 INITIALISE= NO G1.5 / Initiate to default values.
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SD500 POWER ELECTRONICS Parameter Name / Description Value G11: Protections. G11.17 / Delay Time Enabling Underload 17 ULFltDI= 30.0s 60.0s Fault 18 UlMnL = +30% G11.18 / Underload Detection Lower Level +30% 19 ULMxL= +30% G11.19 / Underload Detection Upper Level +30% G25: Pump Control –...
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SD500 POWER ELECTRONICS 7.5.2. Connections Diagram Q1 / P1 Terminals: Start command (status NO). EG / CM Terminals: Bridge. CM / P6 Terminals: PID-H Bit high Multireference (status NO). CM / P7 Terminals: PID-M Bit medium Multireference (status NO). CM / P8 Terminals: PID-L Bit low Multireference (status NO).
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ZEALAND • Tel. (+64 3) 379 98 26 Fax.(+64 3) 379 98 27 Power Electronics Corp UK Ltd • Well House • 80 Upper Street • Islington • LONDON N1 ONU • UNITED UNITED KINGDOM KINGDOM Tel. 00441494370029 • Fax. (+34) 961 318 201 • Email: uksales@power-electronics.com UNITED Power Electronics USA Inc.
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