Power Electronics reserves the right to modify product features. TARGET AUDIENCE This manual is intended for qualified customers who will install, configure and operate Power Electronics SD750 Kompakt variable speed drives. Only qualified technical personnel validated by Power Electronics may install and start up the drives.
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First edition. The equipment and technical documentation are periodically updated. Power Electronics reserves the right to modify all or part of the contents of this manual without previous notice. To consult the most updated information of this product, you may access our website www.power-electronics.com, where the latest version of this manual can be downloaded.
SD750K POWER ELECTRONICS TABLE OF CONTENTS ABOUT THIS MANUAL ..........................2 ACRONYMS ..............................7 SAFETY SYMBOLS ............................. 9 SAFETY INSTRUCTIONS .......................... 10 TORQUE AND SCREW SIZING ......................... 15 INTRODUCTION ........................... 16 CONFIGURATION TABLE & STANDARD RATINGS ................. 17 Configuration table ..........................17 Standard ratings ..........................
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POWER ELECTRONICS SD750K 690Vac ............................41 POWER CONNECTION ........................42 Basic configuration ..........................42 Topology ............................. 43 General Block Scheme for frames 1 and 2 ..................43 General Block Scheme for frames 3 and 4 ..................43 Power connection and wiring ......................45 Reference cable section ........................
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SD750K POWER ELECTRONICS P317A Inductance ........................... 87 P318A Inductance ........................... 88 P319A Inductance ........................... 89 USE OF THE DISPLAY ........................90 Graphic display ........................... 90 MAINTENANCE ............................ 91 Warnings ............................91 Routine Inspection ..........................91 ACCESSORIES ............................ 94 Codes and description ........................94 Communication boards ........................
POWER ELECTRONICS SD750K ACRONYMS The terms commonly used in the documentation of Power Electronics’ products are listed in the table below. Please notice this is a general series of terms and it encompasses all our product divisions (industrial, solar, storage, and electric mobility), thus, some of the following expressions may not apply to this particular manual.
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SD750K POWER ELECTRONICS ACRONYM MEANING RFID Radio Frequency Identification State Of Charge – referred to battery State Of Health – referred to battery. It compares the actual state of the battery to its initial conditions. It is measured in percentage...
POWER ELECTRONICS SD750K SAFETY SYMBOLS Always follow safety instructions to prevent accidents and potential hazards from occurring. In this manual, safety messages are classified as follows: Identifies potentially hazardous situations where dangerous voltage may be present, which if not avoided, could result in minor personal injury, serious injury or death.
SD750K POWER ELECTRONICS SAFETY INSTRUCTIONS IMPORTANT! Read carefully all documentation before manipulating the equipment and pay special attention to safety recommendations to maximize the performance of this product and to ensure its safe use and installation. It is the installer’s responsibility to follow the instructions provided on this manual, to follow good electrical practices and to identify all mentioned warnings and recommendations before starting up and operating the SD750 Kompakt.
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POWER ELECTRONICS SD750K WARNING Both wiring and periodic inspections must be carried out at least 10 minutes after disconnecting the input power. To remove the front cover, make sure that the red "DC Link" LED is off. Then remove the metal cover from the terminals and check the following with a multimeter: •...
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These WEEEs should be managed accordingly with a Hazardous Waste Agent. Power Electronics promotes good environmental practices and recommends that all its products sold outside of the European Union, once they reach the end of their life, are separated and the WEEE managed according to the particular country applicable legislation (especially: electronic cards, capacitors, and other electronic devices).
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SAFETY • Before operating the drive, read this manual thoroughly to gain an understanding of the unit. If any doubt exists, please contact POWER ELECTRONICS, (902 40 20 70 / +34 96 136 65 57) or your nearest agent. •...
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Power Electronics and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Screwing should be tightened correctly only when necessary, i.e. when the factory marks are not in place. For small screws that do not have marks, the good electrical praxis will determine if it is loose. Power Electronics recommends the use of Zinc Steel quality 8.8 bolts for internal connections in general, DC and earth connections included.
The drive keeps the advanced SD750 family features reducing up to 2.5 times the size. This series is available from 132kW to 800kW with a voltage range from 380 - 480Vac, 525Vac, 600 - 690Vac. The customer, following Power Electronics' recommendations, will easily install the components in a dedicated cabinet or technical room.
CONFIGURATION TABLE & STANDARD RATINGS Configuration table To consult the configuration table of SD750 Kompakt drives manufactured by Power Electronics, please refer to the latest brochure (visit http://www.power-electronics.com). Standard ratings Voltages in the standard ratings shown in the following tables are the three-phase input voltages for the drive.
SD75K0450 5BCDE SD75K0570 5BCDE SD75K0700 5BCDE SD75K0800 5BCDE SD75K0900 5BCDE SD75K1050 5BCDE 1050 SD75K1140 5BCDE 1157 SD75K1230 5BCDE 1025 1238 For frames over 4 consult with Power Electronics. For frames over 4 consult with Power Electronics. CONFIGURATION TABLE & STANDARD RATINGS...
SD75K0160 6BCDE SD75K0180 6BCDE SD75K0210 6BCDE SD75K0250 6BCDE SD75K0310 6BCDE SD75K0400 6BCDE SD75K0480 6BCDE SD75K0570 6BCDE SD75K0680 6BCDE SD75K0825 6BCDE For frames over 4 consult with Power Electronics. For frames over 4 consult with Power Electronics. CONFIGURATION TABLE AND STANDARD RATINGS...
Analogue input signal loss (speed reference loss), Safe stop/Emergency Stop [1] Consult availability with Power Electronics. [2] For operation frequencies higher than 100Hz consult Power Electronics. [3] SC: Shielded cable, USC: Unshielded Cable. Follow Power Electronics installation recommendations. For greater cable lengths, consult Power Electronics. [4] Certification in process.
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SD750K POWER ELECTRONICS Digital inputs 6 programmable, Active high (24Vdc). Isolated power supply Digital outputs 3 programmable changeover relays (250Vac, 8A or 30Vdc, 8A) 3 programmable differential inputs: 0 – 20mA, 4 – 20mA, 0 – 10Vdc and ±10Vdc, Analogue input...
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POWER ELECTRONICS SD750K Certifications CE, cTick, UL , cUL , Marine certifications (under request) EMC Directive (2014/30/UE) Electromagnetic compatibility IEC/EN 61800-3 LVD Directive (2014/35/UE) REGULATIONS IEC/EN 61800-2 General requirements Design and construction IEC/EN 61800-5-1 Safety IEC/EN 60146-1-1 Semiconductor converters IEC60068-2-6 – Vibration...
POWER ELECTRONICS SD750K Frame 4 DIMENSIONS (MM) WEIGHT (KG) 1009 1025 244.5 1087.5 1095.4 Note: For frames over 4 consult with Power Electronics. DIMENSIONS...
POWER ELECTRONICS SD750K Frame 4 DIMENSIONS (MM) WEIGHT (KG) 1009 1025 244.5 1344 1242.8 299.7 Note: For frames over 4 consult with Power Electronics. DIMENSIONS...
Otherwise, the equipment can be damaged and lead to personal injury. Reception Power Electronics’ equipment are carefully tested and packed for shipment. In the event of damage to the unit during transportation notify the transport agency and Power Electronics: 902 40 20 70 (International +34 96 136 65 57) or your nearest agent, within 24h from receipt of the goods.
POWER ELECTRONICS SD750K Extended storage If the equipment is stored for an extended period (more than 6 months) before installation for an undefined date, new considerations should be taken, in addition to the recommendations in section “Standard storage”. • The drive must be stored in its original packaging.
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During handling and transportation, the goods should not be exposed to moisture, overturned, inverted, tilted or impacted. The tilting angle should be no more than 30º. In case of doubt about how to manipulate and transport equipment composed by several modules, consult Power Electronics. RECEPTION, HANDLING AND TRANSPORTATION...
Environmental ratings Power Electronics recommends following the instructions in this manual carefully to ensure a correct operation of the drive. The installer is responsible for performing a proper indoor installation in order to comply with the ambient conditions of the VFD. In addition, the installer is solely responsible for complying with the local regulations.
The installation method and mounting location must be suitable for the weight and dimensions of the drive. Power electronics recommend hanging the SD750 Kompakt cabinet on a solid wall or structure through the anchorages placed on the rear part of the drive, which supports the VFD’s weight and the possible forces generated by the wiring.
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POWER ELECTRONICS SD750K The cabinet must have two isolated zones, which permit independent cooling systems: • The Hot Zone consists of the back and top part of the drive, the air must be expelled out of the cabinet and should avoid the internal or external recirculation. The hot zone inlet grating must be aligned with the fan inlets of the drive.
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SD750K POWER ELECTRONICS The following figures describe the SD750 Kompakt IP20 cabinet component distribution. • Cooling air flow in frames 1 and 2: • Cooling air flow in frames 3 and 4: The IP54 cabinet must be equipped with the additional features: •...
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POWER ELECTRONICS SD750K Follow this requirements to ensure a correct maintenance and cooling of the cabinet: • Minimum cabinet dimensions according to the following table. SD750 KOMPAKT MINIMUM CABINET SIZE FRAME (H / W / D) (mm) 2000x1000x500 2000x1000x500 2000x1500x600 2000x1800x600 •...
SD750K POWER ELECTRONICS Installation in technical room For technical room installation, the drive can be mounted with an extension box (IP20). The drive should be mounted vertically. It should be well fastened through the anchorages to avoid any movement. The input inductances (CHOKE) delivered with the drive must be mounted vertically aside the drive to ensure a correct operation.
POWER ELECTRONICS SD750K Tables of heat dissipation Heat dissipation values have been obtained with a carrier frequency of 4kHz. The heat sources inside the equipment correspond with the inverter bridge (IGBTs), rectifier bridge, the input filter and the output dV/dt filter. SD750 Kompakt series present an overall efficiency higher than 98% at rated power, so the heat dissipation approximately corresponds to 2% of the input power.
SD750K POWER ELECTRONICS POWER CONNECTION CAUTION Please read the following instructions for proper electrical installation. Otherwise, it could result in damage to equipment and personnel. The access to the SD750 Kompakt power terminals can be only done removing the front cover.
POWER ELECTRONICS SD750K Topology SD750 Kompakt drive operates according to the principle of pulse-width modulation (PWM). Varying the power supply voltage and the grid frequency, it is possible to control the speed and torque of the connected induction three-phase motors by means of its main components: rectifier bridge, the DC bus, inverter bridge, and power and control board.
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The inverter bridge generates the PWM wave that controls the motor performance (voltage, current, torque, etc...). SD750 Kompakt Series by Power Electronics, integrate as standard output dV/dt filters that reduces significantly the dV/dt rise time below 500V/μs - 800V/μs, therefore, it reduces the voltages peaks at the motor windings, the common mode currents and the EMC emissions.
POWER ELECTRONICS SD750K Power connection and wiring CAUTION The following installation recommendations are suitable for TN and TT grids. For IT grids refer the dedicated section. Otherwise, you could cause damage to equipment and personnel. Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power.
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SD750K POWER ELECTRONICS CAUTION Line voltage (input supply) must never be connected to U, V and W terminals. Otherwise, the drive will be damaged. Line voltage L1, L2 and L3 terminals, and earth will be connected to the terminals assigned for this function.
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POWER ELECTRONICS SD750K The following figures show the recommended cable type and bundling. NOTICE The number of three phase plus neutral cable hose (U, V, W, PE) to the motor should be equal to the number of IGBTs in the drive, having one 4-wire cable hose by each IGBTs block.
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PTC, encoder or data cables. The recommended distances between the cables are shown in the next figure: Power Electronics recommends installing separately the following circuits, whether in cable racks, trays or in different wire ducts: •...
4 x 240 SD75K1140 5BCDE 4 x 500 4 x 240 4 x 500 4 x 240 SD75K1230 5BCDE 6 x 500 6 x 240 6 x 500 6 x 240 For frames over 4 consult with Power Electronics. POWER CONNECTION...
2 x 240 SD75K0825 6BCDE 2 x 500 2 x 240 2 x 500 2 x 240 SD75K0160 6BCDE 3 x 500 3 x 240 3 x 500 3 x 240 For frames over 4 consult with Power Electronics. POWER CONNECTION...
POWER ELECTRONICS SD750K Ground connection Before connecting the power conductors, make sure that the chassis of the drive and the adjoining cabinets are connected to ground through the dedicated (PE) terminals. These are situated at both sides of the bottom metal walls of the drive and they are labeled with the earth symbol. Check section “Power Terminals”.
SD750K POWER ELECTRONICS EMC installation requirements Introduction The EMC European Directive defines electromagnetic compatibility as the capability of an apparatus, an industrial plant, or a system to work satisfactorily in the electromagnetic environment without at the same time causing electromagnetic disturbances in the apparatus, industrial plant or systems present in the same environment.
POWER ELECTRONICS SD750K The two environments are divided in four categories C1 to C4 that are summarized in the following table. FIRST ENVIRONMENT SECOND ENVIRONMENT Restricted Installation Notes [1] “Restricted Installation” means that the installation and commissioning must be carried out by specialist personnel.
SD750K POWER ELECTRONICS It is recommended to use shielded cable for control signals and to follow recommendations included in section “Wiring recommendations”. CAUTION Select communication and control system according to the drive EMC environment. Otherwise, systems could suffer from interferences due to a low EMS level.
POWER ELECTRONICS SD750K Other protections Apart from the protections mentioned above, the drive implements additional protections such as temporary loss of power, automatic re-start, high and low input and output voltage, overload or underload of the pump, etc. For further information, consult the Software and Programming Manual.
SD750K POWER ELECTRONICS Power terminals The following figures show the location, in millimeters, of power terminals for each frame of SD750 Kompakt. Connections for frame 1 POWER CONNECTION...
SD750K POWER ELECTRONICS CONTROL CONNECTION CAUTION The access to the SD700 KOMPAKT control board can be only done removing the front cover. The front cover can be removed unscrewing the 4 screws located in the four cover corners. The SD700 KOMPAKT cover integrates cooling fans and a display.
POWER ELECTRONICS SD750K Control board terminals description CAUTION Any changes to the control board wiring or bridges must be performed at least 10 minutes after disconnecting the input power and after checking the bus voltage (DC Link) is discharged below 30VDC.
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SD750K POWER ELECTRONICS The following figure provides a standard wiring overview of the control terminals. Digital inputs can be configured individually or collectively. Analogue inputs can be configured as comparators. For further information on configurations, please refer to the Software and Programming Manual.
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POWER ELECTRONICS SD750K SEÑAL DESCRIPCIÓN +24Vdc Power supply 24Vdc control card. GND control board. STO 1[1] Safety input STO 1. TEST 1 Safety common input STO 1. STO 2[1] Safety input STO 2. TEST 2 Safety common input STO 2.
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SD750K POWER ELECTRONICS It is recommended to use double shielded twisted-pair cable for 24Vdc power supply and safety channels. The shield must be grounded as shown in the examples. When a PNP or NPN input is configured, the rest of digital inputs will have to be the same. This means, PNP and NPN inputs cannot coexist.
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POWER ELECTRONICS SD750K DI6 (PIN13) PTC sensor input mode. It is possible to connect a PTC sensor in the digital input 6 (DI6) so that the equipment acts from a temperature (resistance) value associated to motor’s temperature and to allow enabling cooling or stop motor running.
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SD750K POWER ELECTRONICS AI3 (PIN 21/22) PT100 mode. The AI3 allows configuring a PT100 sensor. With this sensor, motor temperature can be measured continuously. Ground cable screening must be connected only in one end. For further information about parameter configuration, consult the Software and Programming Manual.
POWER ELECTRONICS SD750K STO - Safe Torque Off The STO function is defined as: Power, that can cause rotation, is not applied to the motor. The frequency converter will not provide energy to the motor, which can generate torque. For three-phase asynchronous motor, that means to stop three-phase power supply to the stator.
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SD750K POWER ELECTRONICS CAUTION According to EN 60204-1 automatic restart is not allowed after an emergency stop. For this reason, the machine control must prevent an automatic start after an emergency stop. For SIL 3 applications the safety function has to be tested regularly (approximately once per month) in order to detect certain failures.
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POWER ELECTRONICS SD750K Example 2: SIL3 (PLe) Safety door opening for maintenance tasks with manual restart. This function is used to prevent an unexpected restart when a maintenance task is being carried out in a risk area. In this case, the relay’s safety inputs will be connected to a safety interlock switch placed in the door.
Power Electronics provides a solution for driving ATEX motors such as “Ex nA”, “Ex d” and “Ex p” under the ATEX zone areas illustrated below. For different motor and ATEX zone combinations, consult Power Electronics.
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POWER ELECTRONICS SD750K As shown in the figure above, the SD750 Kompakt drive and the ATEX relay must be installed in a safe zone, outside the ATEX zone. This solution is valid for motors with "Ex d" or "Ex p" protection installed in zones 1 and 2, or motors with "EX nA"...
SD750K POWER ELECTRONICS MODBUS COMMUNICATION Introduction To guarantee a correct operation of the drive, peripheral elements must be correctly selected and properly connected. A wrong installation and / or application could cause a wrong operation of the system or a reduction of the long life of the equipment, as well as damage to the components. This manual should be read and understood carefully before proceeding.
SD750K POWER ELECTRONICS Ethernet connection The following diagram shows the common wiring for an Ethernet connection: To configure the connection, it is necessary to define the port and default IP address, among others. Refer to the Software and Programming Manual.
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POWER ELECTRONICS SD750K It is recommended to connect the jumper “RS485 USER” at the first and the last device of the RS485 communication network, to connect the end of line resistor. To configure the connection, it is necessary to define the port and default IP address, among others.
SD750K POWER ELECTRONICS COMMISSIONING CAUTION Only qualified personnel are allowed to commission the drive. Read carefully and follow the safety instructions of this manual. Failure to do so may result in damage to the equipment and you may suffer an electric shock.
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POWER ELECTRONICS SD750K Verify the configuration of the control modes and the settings (external power supply is required). Connect input power supply. Verify that the display is turned on and check the control parameters (For further information, refer to the Software and Programming Manual).
POWER ELECTRONICS SD750K 525Vac DRIVE INDUCTANCE FRAME CODE REFERENCE I (A) QUANTITY CONNECTION WEIGHT (kg) SD75K0160 7BCDE P317B Type A SD75K0180 7BCDE P246B Type A SD75K0210 7BCDE SD75K0250 7BCDE P233A Type A SD75K0310 7BCDE SD75K0400 7BCDE P297A 2x290 Type B...
SD750K POWER ELECTRONICS 600 - 690Vac DRIVE INDUCTANCE FRAME CODE REFERENCE I (A) QUANTITY CONNECTION WEIGHT (kg) SD75K0160 6BCDE SD75K0180 6BCDE P316B Type A SD75K0210 6BCDE SD75K0250 6BCDE P317B Type A SD75K0310 6BCDE P318A Type A SD75K0400 6BCDE SD75K0480 6BCDE...
SD750K POWER ELECTRONICS USE OF THE DISPLAY The SD750 Kompakt drive has two types of screens, a monochrome graphics and an optional, tactile and color. Both screens provide intuitive data presentation, easy navigation through the control parameters and allow thousands of customized configurations to be stored by the user.
POWER ELECTRONICS SD750K MAINTENANCE The SD750 Kompakt drives are industrial electronic products that contain advanced semiconductor elements. For this reason, temperature, humidity, vibrations and worn components can affect performance. To avoid any possible irregularities, it is recommended to carry out periodic inspections.
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SD750K POWER ELECTRONICS Period Inspection Instrument of Inspection Inspection method Criterion element Measurement Are there dust particles? Temperature: Are the ambient Thermometer, Ambient -30 to +50 (or 40ºC) temperature and the Visual check Hygrometer, conditions Humidity: below 95% humidity within Recorder.
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POWER ELECTRONICS SD750K Period Inspection Instrument of Inspection Inspection method Criterion element Measurement Check reading Check specified Voltage meter / Is the displayed value Measurement instrument with an external values and the control Current meter correct? measurement. values. etc. Audible, sensory and visual Is there any noise or check.
SD750K POWER ELECTRONICS ACCESSORIES Codes and description CODE DESCRIPTION SD75ET Ethernet/IP communication board SD75PN Profinet communication board. SD75PB Profibus communication board. SD75CO CANOpen communication board. Encoder board. SD75EC It allows connecting 1 differential Encoder in TTL or HTL, from 5 to 24VDC.
POWER ELECTRONICS SD750K Mechanical accessories Dynamic Breaking Unit B150 The Dynamic brake permits to control the regenerated energy for series SD750 Kompakt. The B150, with reduced dimensions and high reliability, is the main power-switching device of such a dynamic braking systems. It activates an IGBT to discharge the DC bus over external resistors when the DC voltage overpasses a pre-set value.
SD750K POWER ELECTRONICS CE MARKING The CE Marking is a system to identify equipment that complies with the relevant directives (EMC directive). CE marking guarantees the free movement of the product within the EEA. CE marking shows that the product complies with technical safety, compatibility issues and conformity assessment.
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